Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Stanley Labounty MDP Series
Summary of Contents for Stanley Labounty MDP Series
- Page 1 www.stanleyinfrastructure.com/brands/labounty MOBILE DEMOLITION PROCESSOR SAFETY, OPERATION & MAINTENANCE 513914 User Manual 8/2019 Ver. 2 LaBounty | 1538 Hwy 2 | Two Harbors, MN 55616 | 1-800-522-5059 | www.stanleyinfrastructure.com/brands/labounty...
- Page 2 PREFACE This manual contains information for the safe operation and maintenance of the LaBounty MDP Mobile Demolition Processor. Read the entire manual before the initial start-up of the attachment. It is important to know the correct operating procedures of the attachment and all safety precautions to prevent the possibility of property damage and personal injury.
-
Page 3: Table Of Contents
CONTENTS DECALS & TERMS ..................6 INSTALLATION ..................7 Third Member Installation ..............................7 Second Member Installation .............................8 Hydraulic Installation ................................8 Removing MDP From The Excavator ..........................9 Storing MDP ....................................9 OPERATION ....................10 Before You Start ..................................10 Safety Devices ..................................10 Technical Specifications ..............................11 Third Member Controls ...............................11 Second Member Controls ..............................12 Bleed the Hydraulic Cylinder ............................13 Operating Tips ..................................13... - Page 4 The Safety Alert Symbol alerts you to potential personal injury hazards. Obey all safety messages that follow to avoid possible injury or death. Indicates an imminently hazardous situation which will result in death or serious injury. Indicates a potentially hazardous situation which could result in death or serious injury.
- Page 5 and proper eye protection. Pins may fly when struck capacities will vary if the base machine is not on level with force to drive them in or out. Always keep people ground. Lifting incorrectly can cause severe injury or clear when removing or installing pins. machine damage.
-
Page 6: Decals & Terms
DECALS & TERMS LINKAGE CONNECTION STICK CONNECTION Top and front cab guarding required during Pressure Relief any material processing application Warning decal Cab Guard & Cylinder Bleed ROTATING HEAD P/N 512572 Decal Figure 1 P/N 503647 & 512554 Figure 5 REAR CYLINDER PIN 1538 Highway 2 Two Harbors, MN 55616... -
Page 7: Installation
INSTALLATION use only approved rigging hardware rated for loads greater than the weight of MDP. Hooking Points are for moving the attachment only. Do not lift other objects or use MDP in a cable-hung application. 1. Locate flat, hard ground (e.g., concrete floor) for installation. -
Page 8: Second Member Installation
SECOND MEMBER INSTALLATION 1. Pin the excavator boom and attachment boom pivot together using the same pin that was used for pinning on the stick. 2. Clear all personnel and instruct the operator to slowly lift the attachment so there will be enough clearance to pin the excavator cylinder to the cylinder connection on the mounting bracket. -
Page 9: Removing Mdp From The Excavator
REMOVING MDP FROM THE EXCAVATOR 1. Curl the attachment under the boom of the excavator and use blocking to support the stick cylinder. 2. Insert the Transport Pin. Disassembly of any pin-connected attachment can be hazardous. Never remove any pins unless MDP is on the ground and blocked up. -
Page 10: Operation
OPERATION ALWAYS be alert for bystanders in or near the BEFORE YOU START operating area. Know Your Safety Program SAFETY DEVICES • Read and understand this manual and the base • Seat belts • Canopies machine manual. • Know the employer’s safety rules. Consult your •... -
Page 11: Technical Specifications
overheating or damage to the hydraulic system. • DO NOT alter factory preset hydraulics. This may void • Cycle the cylinder completely when processing. the warranty. Fully cycling will allow hydraulic fluid to circulate and • DO NOT use attachment as a jack hammer or prevents overheating. -
Page 12: Second Member Controls
Bucket Dump → Attachment Out Bucket Curl → Attachment In FIGURE 12 FIGURE 13 Auxiliary Switch → Jaws Close / Open FIGURE 14 SECOND MEMBER CONTROLS Bucket Dump → Jaws Open Bucket Curl → Jaws Close FIGURE 15 Figure 16 12 | MDP Operation &... -
Page 13: Bleed The Hydraulic Cylinder
BLEED THE HYDRAULIC CYLINDER Air must be bled out of the cylinder prior to operation. Air in the system leads to cavitation, oxidation of the oil and excessive heat. These conditions promote hydraulic oil break-down, contamination, noise, sluggish operation, reduced component life and potential cylinder damage. -
Page 14: Maintenance
MAINTENANCE 8-HOUR INSPECTION CHECKLIST Inspect all safety devices ______ Safety decals are in place an legible (see “Decals & Terms” on page 6) ______ Cab protection is in good condition. ______ Excavator warning systems are working. Visually inspect for damage ______ Check for physical damage to the attachment, jaws, hoses and fittings. -
Page 15: 80-Hour Inspection Checklist
80-HOUR INSPECTION CHECKLIST Build-up, hard-surfacing & Blade Rotation ______ Build-up jaws & check wear plates (see “Build Up & Wear Plates” on page 19). ______ Rotate blades (see “Blade Maintenance” on page 22). Rotator ______ Inspect and torque turntable bearing bolts (see “Inspect / Torque Bolts” on page 19). Inspected By: _______________ Date: ________________ EVERY 1500 HOURS ______ Inspect / replace thrust washer (see “Thrust Washer Inspection - MDP 20/27/35/50”... -
Page 16: Jaw Teeth Maintenance
JAW TEETH MAINTENANCE When the jaw teeth are worn or cracking, performance is decreased and the teeth need to be replaced. MDP can have Swift-Lock Teeth or Weld-In Teeth, depending on model. Wear personal protection equipment at all times. This Jaw Teeth are very heavy. -
Page 17: Lubrication
LUBRICATION Use premium grease, No. 2EP. Grease fittings are indicated on the attachment by yellow “GREASE” decals. Grease each fitting with .3 oz (8 g) of grease. This is about 6 shots of grease from an average grease gun. LiNKAge STiCK CONNeCTiON CONNeCTiON... -
Page 18: Turntable Bearing Lubrication
TURNTABLE BEARING LUBRICATION TurNTABLe BeAriNg Stand clear of MDP during rotation. 1. The turntable bearing has 1 to 4 grease fittings, depending on model type. Use lithium Grade 2 extreme pressure grease. Note: For operation below 0° F, use grade 0 grease. 2. -
Page 19: Inspect / Torque Bolts
INSPECT / TORQUE BOLTS Inspect all bolts for damage. Check the torque of all bolts and replace any bolt that is damaged or has been re-torqued more than once. Always use replacement bolts of the same size and class as the one removed. Unless otherwise specified, use class 10.9 metric hex head cap screws, class 10.9 metric flat head cap screws and class 12.9 metric socket head cap screws. - Page 20 5. Cover the weld with a heat blanket and allow it to cool slowly. Wear Plate Locations Figure 23 Jaw Teeth Build Up 1. Obtain the proper tooth build up template. Refer to the parts manual for template part numbers. 2.
- Page 21 0.50” (13 MM) BuiLD-uP TeMPLATe HArD-SurFACe BeADS Wear Plate Locations FiguRE 24 MDP Operation & Maintenance Manual | 21...
-
Page 22: Blade Maintenance
BLADE MAINTENANCE BLADe SeAT Wear leather work gloves at all times during blade maintenance. SHiM 1. Remove the blade as shown in Figure 25. 2. Grind all rough edges from each blade and clean the blade seat. 3. Rotate the blade. Note: each blade has four edges, as shown in Figure 27 &... -
Page 23: Hydraulic Maintenance
HYDRAULIC MAINTENANCE Speed Valve (MDP 35/50/90) The speed valve allows the jaws to shift into high speed when not under a load. Two valve spools control this speed change, the Main Spool Adjustment Screw and the Pilot Valve Adjustment Screw. Testing the Speed Valve Close the jaws and observe the movement. -
Page 24: Thrust Washer Inspection - Mdp 20/27/35/50
THRUST WASHER INSPECTION - MDP 20/27/35/50 1. Locate flat, hard ground and place the attachment on the ground. Ensure the upper jaw is secured and will not fall during removal. • NeVer remove any pins unless MDP is on the ground and blocked. Serious injury or death could result. - Page 25 4. Remove the Upper Jaw from the MDP Body. 5. Remove the thrust washer. 6. Measure the thickness of the thrust washer. 7. Replace the thrust washer if the thickness is less than 0.355 inches. Remove and Measure Thrust Bearing Figure 32 REASSEMBLY AND SHIMMING 1.
- Page 26 7. Using a micrometer, measure how far the main shaft protrudes past the main bearing, as shown in Figure 34. Record this measurement as “Measurement A”. 8. Measure the wear on the right hand End Cap, as shown in Figure 34. Record this measurement as “Measurement B”. 9.
- Page 27 Shim Right Hand Side Figure 35 4. Using a crane, slowly lower and raise the Upper Jaw. If shimmed properly, the Upper Jaw will move with a slight bit of “drag”. If the Upper Jaw does not move, or has too much drag, replace the .005 inch shim removed on step 1. 5.
-
Page 28: Thrust Washer Inspection - Mdp 90
THRUST WASHER INSPECTION - MDP 90 1. Locate flat, hard ground and place the attachment on the ground. Ensure the Upper Jaw is secured and will not fall during removal. NeVer remove any pins unless MDP is on the ground and blocked. Serious injury or death could result. -
Page 29: Troubleshooting
TROUBLESHOOTING FIRST STEPS • Ensure the hydraulic flow and pressure from the base machine meets specifications (see “Hydraulic Circuit Requirements” on page 8). • Inspect all hydraulic lines for kinks or damage. Replace any damaged hydraulic lines. Symptom Cause remedy Check the excavator hydraulic circuit No hydraulic flow to the MDP or and ensure the hydraulic lines are not... - Page 30 Symptom Cause remedy Use higher diameter hydraulic lines to minimize back pressure. Move Jaw Speed wont shift when the jaws Back pressure is too high in the base the main spool adjustment screw are partially opened. machine return line. clockwise in small increments until the issue is corrected (see “Adjusting the Speed Valve”...
- Page 32 Additional copies of this manual are available by contacting your dealer or the LaBounty parts department, and requesting a CE Operation & Maintenance manual. You must include the attachment model number and serial number. LaBounty | 1538 Hwy 2 | Two Harbors, MN 55616 | 1-800-522-5059 | www.stanleyinfrastructure.com/brands/labounty...
Need help?
Do you have a question about the Labounty MDP Series and is the answer not in the manual?
Questions and answers