Stanley DH1500 User Manual

Stanley DH1500 User Manual

Mounted hydraulic drop hammer

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MOUNTED HYDRAULIC
DROP HAMMER
DH1500
DH3500
DH9000
USER'S MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
67737 4/2015 Ver. 11

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Summary of Contents for Stanley DH1500

  • Page 1 MOUNTED HYDRAULIC DROP HAMMER DH1500 DH3500 DH9000 USER’S MANUAL Safety, Operation and Maintenance © 2014 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 67737 4/2015 Ver. 11...
  • Page 2 2 DH USER MANUAL...
  • Page 3: Table Of Contents

    MONTHLY CHECK ................................13 TRAVEL AND STORAGE ..............................13 TROUBLESHOOTING ..............................14 SPECIFICATIONS ................................15 DH1500 PARTS ILLUSTRATION ............................. 16 DH1500 PARTS LIST ............................... 17 DH3500 PARTS ILLUSTRATION ............................. 18 DH3500 PARTS LIST ............................... 19 DH9000 PARTS ILLUSTRATION ............................. 20 DH9000 PARTS LIST ...............................
  • Page 4: Declaration Of Conformity

    Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA...
  • Page 5: Safety Symbols

    SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 6: Safety Precautions

    The decals must be inspected periodically to ensure that all wording is legible. The decals must be replaced if illegible. Replacement decals can be obtained from your authorized Stanley Distributor. Wear Eye Protection When operating the tool you must use ear protection, eye protection, and breathing protection.
  • Page 7 SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general maintenance or repairs.
  • Page 8 • To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel. • If you do not understand how to safely operate your tool, contact an authorized Stanley Dealer for assistance. • Keep this manual with the tool.
  • Page 9: Tool Stickers & Tags

    Clear R/C .125” Do not store standing upright. 6” 67768 Death or serious injury CAUTION will result. PMS 123 Yellow DH1500 Model Number Sticker 67860 67860 EQUIPMENT DAMAGE HAZARD! Cut Line Black (does not print) 67735 4” Repeated blows in material 6 inches Toppling &...
  • Page 10: Operation

    Check the hydraulic filter. Replace the filter if dirty or deteriorated. Have your Stanley dealer test the circuit to which the breaker will be connected to make sure that the circuit is supplying the specified flow and pressure rating for the...
  • Page 11: Mounting To The Carrier

    OPERATION MOUNTING TO THE CARRIER OPERATION 1. With the drop hammer laying on a flat level surface bolt the mounting plate to the mounting bracket. Ensure these bolts are torqued to the recommended value. NOTICE 2. Bring the carrier up to the drop hammer from the bottom or impact end.
  • Page 12: Adjusting Impact

    Tighten to 180 ft/lbs/240 Nm for the DH3500 and DH9000, the machine. for the DH1500 tighten to 140 ft lbs/190 Nm with the Bolt and Peg Locking Plate. See Figure 3 below. With skid steers movement can be in any direction but gener- ally moving in a reverse direction provides the best control.
  • Page 13: Monthly Check

    To adjust the chain, loosen the Tensioning It is worthwhile at this stage to dress the hammer tip and Bolt lock nuts (Item 32 DH1500 or Item 30 DH3500) and the remove any excessive burring. Clamp Nut (Items 41-42 DH1500 or Items 34-35 DH3500).
  • Page 14: Troubleshooting

    TROUBLESHOOTING This section describes how to find and resolve problems users may experience. If a situation occurs that is not covered, call your Stanley Customer Service representative for assistance. WARNING Inspecting the tool or installing parts with the hydraulic hoses connected can result in severe personal injury or equipment damage.
  • Page 15: Specifications

    DH1500 ..............................700 lbs / 317.5 kg DH3500 ..............................1570 lbs / 712 kg DH9000 ..............................3100 lbs / 1406 kg Height DH1500 ..............................63.75 in. / 162 cm DH3500 ..............................65.5 in. / 166 cm DH9000 ..............................74.375 in. / 189 cm Hydraulic Pressure Range DH1500 ...........................2300-3000 psi / 159-207 bar...
  • Page 16: Dh1500 Parts Illustration

    DH1500 PARTS ILLUSTRATION 16 DH USER MANUAL...
  • Page 17: Dh1500 Parts List

    DH1500 PARTS LIST Item SHT No. Description Item SHT No. Description 67801 HEX NUT 04353 NYLOCK NUT 67802 HEX JAM NUT 04585 WASHER 67803 WASHER 06638 HSHCS 67804 HHCS 07860 HSHCS 67820 HHCS 20871 HHCS 20908 HHCS 67852 LEFT SIDE LIFT LUG...
  • Page 18: Dh3500 Parts Illustration

    DH3500 PARTS ILLUSTRATION 18 DH USER MANUAL...
  • Page 19: Dh3500 Parts List

    DH3500 PARTS LIST Item SHT No. Description Item SHT No. Description 67812 SCREW FOR CHAIN 06638 HSHCS 67813 CRIMP LOCK NUT 20871 HHCS 67820 HHCS 23630 HHCS 67853 LEFT SIDE LIFT LUG 44956 NYLOCK NUT 67859 DECAL, TRAVEL LOCK DECAL, COMPOSITE 47351 WARNING 67860...
  • Page 20: Dh9000 Parts Illustration

    DH9000 PARTS ILLUSTRATION 20 DH USER MANUAL...
  • Page 21: Dh9000 Parts List

    DH9000 PARTS LIST Item SHT No. Description Item SHT No. Description 00719 NYLOCK NUT 68331 FLANGE BEARING PILOTED 04539 WASHER 68332 04786 WASHER 68366 HAMMER PEG 06638 HSHCS 68503 FLANGE BEARING 18600 NYLOCK NUT 68504 SHAFT ADJUSTER BRACKET 20871 HHCS 68506 HHCS DECAL, COMPOSITE...
  • Page 22 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267 503-659-5660 / Fax 503-652-1780 www.stanleyhydraulics.com...

This manual is also suitable for:

Dh3500Dh9000

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