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Summary of Contents for Stanley BR45
- Page 1 BR45 HYDRAULIC BREAKER USER MANUAL Safety, Operation and Maintenance © 2014 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 62388 11/2017 Ver. 14...
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Page 2: Declaration Of Conformity
Disposizioni speciali: Misurazioni Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Infrastructure, Milwaukie, Oregon USA... -
Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. BR45 User Manual ◄ 3... -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► BR45 User Manual... -
Page 5: Safety Precautions
Always keep critical tool markings, such as labels space provided in this manual. and warning stickers, legible. The BR45 Hydraulic Breaker will provide safe and • Always replace parts with replacement parts dependable service if operated in accordance with the recommended by STANLEY. -
Page 6: Tool Stickers & Tags
11208 Hex Shank 28409 Composite Length Sticker Sticker (CE Only) 74832 STANLEY Logo 5.5” x 1.1” Black on Clear 74770 STANLEY Logo 6.5” x 1.3” Yellow on Clear D A N G E R D A N G E R FAILURE TO USE HYDRAULIC HOSE LABELED AND CER- DO NOT LIFT OR CARRY TOOL BY THE HOSES. -
Page 7: Hose Types
This hose is not certified non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS. If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your STANLEY Distributor. -
Page 8: Hose Recommendations
HOSE RECOMMENDATIONS 8 ► BR45 User Manual... -
Page 9: Htma / Ehtma Requirements
2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specifi cation page for tool specifi c requirements BR45 User Manual ◄ 9... -
Page 10: Operation
3. Place the bit firmly on the surface to be broken. 4. Squeeze the trigger to start the breaker. Adequate down pressure is very important. When the tool bit breaks through the obstruction or becomes bound, release the trigger and reposition the tool bit. 10 ► BR45 User Manual... -
Page 11: Tool Protection & Care
Always replace hoses, couplings and other parts • Do not use the tool for applications for which it was with replacement parts recommended by STANLEY. not intended. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. -
Page 12: Troubleshooting
(140 °F/60 °C max). Check the relief valve setting. Eliminate flow control devices. Fluid leakage on tool bit. Lower piston seal failure. Replace seal. Fluid leakage around trigger. Valve spool seal failure. Replace seals. 12 ► BR45 User Manual... -
Page 13: Charging The Accumulator
6. Install the plug. storing away. ACCUMULATOR CHARGING 1. Perform steps 1 through 4 of the accumulator testing procedure. 2. Connect the chuck of the charging assembly to the charging valve on the accumulator tester or, if BR45 User Manual ◄ 13... - Page 14 (not pictured) Hose Gauge 02835 TESTER Chuck Charging the Accumulator ( 45 with T-Handles) TESTER CHARGING VALVE CHUCK GAUGE ACCUMULATOR TESTER ( P/N 02835 ) LOCATION OF CHARGING VALVE Figure 2 Figure 2. Charging the Accumulator 14 ► BR45 User Manual...
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Page 15: Specifications
Max Pressure ........................... 2500 psi/138 bar Max Relief Pressure ......................... 2150 psi/148 bar BR45 ANTI-VIBE SOUND AND VIBRATION DECLARATION Test conducted on BR4516801,operated at standard 8 GPM input Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels ............105 dBA Uncertainty, Kwa, in decibels .......................... -
Page 16: Accessories
Clay Spade – 8 in..............................04405 Detachable Shank (Requires 17783) ........................17782 Tamping Pad – 6 in. (Requires 17782) ......................17783 UC Denotes the under collar dimension measured from bottom tip of tool to bottom surface of collar. 16 ► BR45 User Manual... - Page 17 Accumulator Charge Kit (Includes 02835 Tester, 15304 Charge Assy. and 372047 Charge Kit box) ....31254 SERVICE TOOLS Flow Sleeve Removal Tube ..........................04910 Seal Kit ................................04595 Split Ring (Auto Valve Removal) ........................04908 Accumulator Cylinder Puller ..........................05640 Accumulator Disassembly Tool ..........................05508 Spacer (Flow Sleeve Installation) ........................04909 BR45 User Manual ◄ 17...
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Page 18: Parts Illustration
NOTE: 5-GPM Model (BR45550) has a Orifice Plug P/N-12832 See Pages 24 through 32 for Breaker Foot Installed in the lower return port of item 27 Accumulator Assemblies That Apply To Your Model. On-Off Valve Block (Orifice Plug not pictured). 18 ► BR45 User Manual... -
Page 19: Parts List
42, 43, and 44) 07481 PISTON 12833 PISTON (BR45550) (5-GPM MODEL ONLY) 07483 HANDLE 07485 FLOW SLEEVE ----- NO ITEM 07492 ROLL PIN 07493 O-RING PLUG MALE 04057 BUSHING 11588 ACCUMULATOR ON-OFF VALVE BLOCK 20499 CHARGE VALVE BR45 User Manual ◄ 19... -
Page 20: Br45 Anti-Vibration Handle Parts Illustration
PARTS ILLUSTRATION BR45 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION Pictured is a BR4516801 Models BR45125S, BR45135S, BR4513516, BR45158, BR45158BN and BR4556801 use parts 27 and 27A. See Pages 24 through 32 for Breaker Foot Assemblies That Apply To Your Model. NOTE: 5-GPM Model (BR4556801) has a Orifice Plug P/N-12832 Installed in the lower return port of item 25 Accumulator On-Off Valve Block (Orifice Plug not pictured). -
Page 21: Br45 Anti-Vibration Handle Parts List
PARTS LIST BR45 ANTI-VIBRATION HANDLE PARTS LIST ITEM PART ITEM PART QTY DESCRIPTION QTY DESCRIPTION 01652 HOSE WHIP 12" 20499 CHARGE VALVE 56725 HOSE ASSY 18” BR45158 20500 ROLL PIN 66727 HOSE ASSY BR45158BN 20505 HANDLE PIVOT BLOCK 02494 HANDLE GRIP... -
Page 22: Breaker Foot Assembly 07489
NOTE: IF YOU ARE REPLACING THE INSERT, ING YOU MUST ORDER BREAKER FOOT OR HEX BUSHING YOU MUST COMPLETE FOOT ASSY PURCHASE A COMPLETE BREAKER FOOT 07489. ASSEMBLY P/N-72931 1” HEX ALIGN HEX AS SHOWN 22 ► BR45 User Manual... -
Page 23: Breaker Foot Assembly 07510
DER COMPLETE FOOT PURCHASE A COMPLETE BREAKER FOOT ASSY 07510. ASSEMBLY P/N-72931 07510 HEX BUSHING 1" - IF ORDERING HEX BUSH- ING YOU MUST ORDER COMPLETE FOOT ASSY 07510 1” HEX ALIGN HEX AS SHOWN BR45 User Manual ◄ 23... -
Page 24: Breaker Foot Assembly 07694
FOOT YOU MUST 04392 SPRING ORDER COMPLETE FOOT ASSY 07694. NOTE: IF YOU ARE REPLACING THE INSERT, BREAKER FOOT OR HEX BUSHING YOU MUST PURCHASE A COMPLETE BREAKER FOOT 7/8” HEX ASSEMBLY P/N-72931 ALIGN HEX AS SHOWN 24 ► BR45 User Manual... -
Page 25: Breaker Foot Assembly 07899
FOOT YOU MUST OR- 04392 SPRING DER COMPLETE FOOT ASSY 07899 NOTE: IF YOU ARE REPLACING THE INSERT, BREAKER FOOT OR HEX BUSHING YOU MUST PURCHASE A COMPLETE BREAKER FOOT 7/8” HEX ASSEMBLY P/N-72931 ALIGN HEX AS SHOWN BR45 User Manual ◄ 25... -
Page 26: Breaker Foot Assembly 08081
NOTE: IF YOU ARE REPLACING THE INSERT, THE INSERT YOU MUST BREAKER FOOT OR HEX BUSHING YOU MUST ORDER COMPLETE FOOT PURCHASE A COMPLETE BREAKER FOOT ASSY 08081 ASSEMBLY P/N-72931 08411 DETENT 1-1/4” HEX ALIGN HEX AS SHOWN 26 ► BR45 User Manual... -
Page 27: Breaker Foot Assembly 08154
BREAKER FOOT OR HEX BUSHING YOU MUST 08154 INSERT - IF ORDERING PURCHASE A COMPLETE BREAKER FOOT THE INSERT YOU MUST ASSEMBLY P/N-72931 ORDER COMPLETE FOOT ASSY 08154 08411 DETENT 1-1/8” HEX ALIGN HEX AS SHOWN BR45 User Manual ◄ 27... -
Page 28: Breaker Foot Assembly 08856
NOTE: IF YOU ARE REPLACING THE INSERT, BREAKER FOOT BREAKER FOOT OR HEX BUSHING YOU MUST YOU MUST ORDER PURCHASE A COMPLETE BREAKER FOOT COMPLETE FOOT ASSEMBLY P/N-72931 ASSY 08856 1” HEX UNDERWATER BREAKER FOOT ASSY ALIGN HEX AS SHOWN 28 ► BR45 User Manual... -
Page 29: Breaker Foot Assembly 62334
BACK UP WASHER ORDER COMPLETE FOOT ASSY 62334 NOTE: IF YOU ARE REPLACING THE INSERT, BREAKER FOOT OR HEX BUSHING YOU MUST PURCHASE A COMPLETE BREAKER FOOT 1-1/8” HEX ASSEMBLY P/N-72931 ALIGN HEX AS SHOWN BR45 User Manual ◄ 29... -
Page 30: Breaker Foot Assembly 72931
YOU MUST ORDER COM- PLETE FOOT ASSY 72931 NOTE: IF YOU ARE REPLACING THE INSERT, BREAKER FOOT OR HEX BUSHING YOU MUST PURCHASE A COM- 1-1/4” HEX PLETE BREAKER FOOT ASSEMBLY P/N-72931 ALIGN HEX AS SHOWN 30 ► BR45 User Manual... -
Page 31: Underwater Tools Depth Guideline
ROV operation is still limited to the tool, for Depth (ft) 8 GPM 12 GPM example a percussive tool has the same depth 5/8” 5/8” limitation whether ROV or diver operated. 3/4” 1” 1” 1” 1000 1” 1-1/4” BR45 User Manual ◄ 31... - Page 32 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...
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