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Siemens SIMOTION D4x5 Series Manual

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SIMOTION
SIMOTION D4x5
Manual
Valid for SIMOTION D425, D435, D445 and D445-1 as
well as CX32, CBE30 and TB30
04/2014
Preface
Safety instructions
Description
Operator control (hardware)
Interfaces
Technical data
Dimension drawings
Supplementary system
components
Available spare parts and
accessories
Standards and approvals
ESD guidelines
1
2
3
4
5
6
7
8
A
B

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Summary of Contents for Siemens SIMOTION D4x5 Series

  • Page 1 Preface Safety instructions Description SIMOTION Operator control (hardware) SIMOTION D4x5 Interfaces Technical data Manual Dimension drawings Supplementary system components Available spare parts and accessories Standards and approvals ESD guidelines Valid for SIMOTION D425, D435, D445 and D445-1 as well as CX32, CBE30 and TB30 04/2014...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Preface Content of the Manual This document is part of the SIMOTION D documentation package. Scope SIMOTION D4x5 Manual is applicable to the SIMOTION D425, SIMOTION D435, and SIMOTION D445/D445‑1 devices, as well as the CX32, CBE30, and TB30 supplementary system components.
  • Page 4 My Documentation Manager Click the following link for information on how to compile documentation individually on the basis of Siemens content and how to adapt it for the purpose of your own machine documentation: http://www.siemens.com/mdm Training...
  • Page 5 If you have any further questions about disposal and recycling, please contact your local Siemens representative. Contact details can be found in our contacts database on the Internet http://www.automation.siemens.com/partner/index.asp Further information / FAQs You can find further information on this manual under the following FAQ: http://support.automation.siemens.com/WW/view/de/27585482...
  • Page 6 Preface ● SIMOTION SCOUT online help Overview of SIMOTION documentation (separate ● For additional documentation, see the document) SIMOTION D4x5 Manual, 04/2014...

  • Page 7: Table Of Contents

    Table of contents Preface.................................3 Safety instructions............................11 Fundamental safety instructions....................11 1.1.1 General safety instructions......................11 1.1.2 Safety instructions for electromagnetic fields (EMF)..............14 1.1.3 Handling electrostatic sensitive devices (ESD)................14 1.1.4 Industrial security........................15 1.1.5 Residual risks of power drive systems..................16 Specific safety information for SIMOTION D4x5.................18 Description..............................19 System overview.........................19 System components........................23...
  • Page 8 Table of contents PROFIBUS DP interfaces......................60 Slot for CompactFlash Card......................62 Measuring sockets........................62 USB interfaces..........................63 4.10 Option slot...........................63 Technical data............................65 Technical data D4x5........................65 Clock............................72 D4x5 power supply........................73 Specifications for Protection Class and Degree of Protection.............74 Input and output circuit........................75 Dimension drawings...........................77 Dimension drawing of D425 and D435..................77 Dimension drawing of D445......................78 D445-1 dimension drawing......................79...
  • Page 9 Table of contents 7.4.3 Displays of the LEDs.........................103 7.4.4 RESET button...........................103 7.4.5 Commissioning..........................103 7.4.6 Technical data...........................104 CBE30 communication board Ethernet..................107 7.5.1 CBE30 communication board....................107 7.5.2 Nameplates..........................108 7.5.3 Safety Information........................109 7.5.4 Interface description........................110 7.5.4.1 Ethernet interfaces........................110 7.5.4.2 LED displays..........................111 7.5.5 Dimension drawing........................112 7.5.6 Commissioning..........................112 7.5.7...

  • Page 11: Safety Instructions

    Safety instructions Fundamental safety instructions 1.1.1 General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. ● Only work on electrical devices when you are qualified for this job. ●...
  • Page 12 Safety instructions 1.1 Fundamental safety instructions WARNING Danger to life from hazardous voltage when connecting an unsuitable power supply Touching live components can result in death or severe injury. ● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules.
  • Page 13 Safety instructions 1.1 Fundamental safety instructions WARNING Danger to life due to fire spreading if housing is inadequate Fire and smoke development can cause severe personal injury or material damage. ● Install devices without a protective housing in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire inside and outside the device is prevented.

  • Page 14: Safety Instructions For Electromagnetic Fields (Emf)

    Safety instructions 1.1 Fundamental safety instructions WARNING Danger to life when safety functions are inactive Safety functions that are inactive or that have not been adjusted accordingly can cause operational faults on machines that could lead to serious injury or death. ●...

  • Page 15: Industrial Security

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.

  • Page 16: Residual Risks Of Power Drive Systems

    ● Keep the software up to date. Information and newsletters can be found at: http://support.automation.siemens.com ● Incorporate the automation and drive components into a state-of-the-art, integrated industrial security concept for the installation or machine. For more detailed information, go to: http://www.siemens.com/industrialsecurity...
  • Page 17 Safety instructions 1.1 Fundamental safety instructions 1. Unintentional movements of driven machine components during commissioning, operation, maintenance, and repairs caused by, for example: – Hardware defects and/or software errors in the sensors, controllers, actuators, and connection technology – Response times of the controller and drive –...

  • Page 18: Specific Safety Information For Simotion D4X5

    Safety instructions 1.2 Specific safety information for SIMOTION D4x5 For more information about residual risks of the components in a drive system, see the relevant sections in the technical user documentation. Specific safety information for SIMOTION D4x5 WARNING Danger to life from hazardous voltage when connecting an unsuitable power supply Only safety extra low voltage in accordance with EN/IEC 60950-1 may be connected at all connectors and terminals.

  • Page 19: Description

    Description System overview Overview SIMOTION D is a drive-based version of SIMOTION based on the SINAMICS S120 drive family. With SIMOTION D, the SIMOTION PLC and motion control functionalities as well as the SINAMICS S120 drive software run on shared control hardware. SIMOTION D is available in two versions: ●...
  • Page 20 ● Less mounting depth (mounting is possible even without spacers) ● Double-fan/battery module for higher availability ● Further information (http://support.automation.siemens.com/WW/view/en/31507782). The computing functions integrated into the drive allow the D4x5 Control Unit to operate up to V/f axes. six servo, four vector or eight...
  • Page 21 Description 2.1 System overview The drive control supports servo control (for a highly dynamic response), vector control (for V/f control. maximum torque accuracy) and Note With the SIZER configuration tool, you can easily configure the SINAMICS S120 drive family including SIMOTION. It provides you with support for selecting and dimensioning the components required for a motion control task.
  • Page 22 Description 2.1 System overview A SIMOTION D axis grouping generally consists of the following elements: ● SIMOTION D (Control Unit) (1) This unit contains the programmable runtime system of SIMOTION and the drive software of SINAMICS S120. In principle, SIMOTION D is capable of controlling multiple axes/drives. ●...

  • Page 23: System Components

    Description 2.2 System components System components Central components SIMOTION D4x5 communicates with automation components via the following interfaces: ● PROFIBUS DP ● Ethernet ● PROFINET IO (when using a CBE30) ● DRIVE‑CLiQ (DRIVE Component Link with IQ). SIMOTION D features a SINAMICS Integrated drive element. Communication with the SINAMICS Integrated is via PROFIBUS mechanisms (DP Integrated).
  • Page 24 Description 2.2 System components Component Function Other controllers (e.g. .. e.g. higher-level controller (plant controller); modular machine SIMOTION or SIMATIC) concepts with multiple controllers, distributed across individual machine modules. Distributed I/O systems SIMATIC ET 200M Modular I/O system for control cabinet installation and high channel density SIMATIC ET 200S Finely scalable I/O system for control cabinet configuration and...
  • Page 25 Description 2.2 System components PROFINET IO The use of a Communication Board Ethernet (CBE30) enables SIMOTION D4x5 to communicate with the following components via PROFINET IO: Table 2-4 Components on the PROFINET IO Component Function Programming device (PG/PC) ... configures, sets parameters, programs and tests using the SIMOTION SCOUT Engineering System (ES).
  • Page 26 Description 2.2 System components Table 2-5 Components connected to DRIVE-CLiQ Component Function Control unit (SINAMICS S110/ Central control module in which the open- and closed-loop control S120) functions for the drive are implemented. Line Module (SINAMICS S120) ... generates a DC link from the supply system. Motor Module (SINAMICS S120) ...

  • Page 27: I/O Integration

    Internet at (http:// support.automation.siemens.com/WW/view/en/11886029): In addition to the I/O modules enabled for SIMOTION, in principle all certified standard PROFIBUS slaves (DP-V0/DP-V1/DP-V2) and PROFINET IO devices with RT and IRT real- time classes may be connected to SIMOTION D4x5.

  • Page 28: Representation Of Simotion D425 And Simotion D435

    Description 2.4 Representation of SIMOTION D425 and SIMOTION D435 Representation of SIMOTION D425 and SIMOTION D435 The following figure shows the SIMOTION D425 or SIMOTION D435 with its interfaces and front panel elements (fault and status displays). Figure 2-2 Location of interfaces and front panel elements of SIMOTION D425 and SIMOTION D435 SIMOTION D4x5 Manual, 04/2014...
  • Page 29 Description 2.4 Representation of SIMOTION D425 and SIMOTION D435 Note SIMOTION D425 and D435 come with pre-assembled spacers. These can be removed if necessary. SIMOTION D4x5 Manual, 04/2014...

  • Page 30: Representation Of Simotion D445

    Description 2.5 Representation of SIMOTION D445 Representation of SIMOTION D445 The following figure shows the SIMOTION D445 with its interfaces and front panel elements (fault and status displays). Figure 2-3 Location of interfaces and front panel elements of SIMOTION D445 Note SIMOTION D445 must be operated with a fan / battery module for heat dissipation.
  • Page 31 Description 2.5 Representation of SIMOTION D445 You will find a description of how to install the fan/battery module in Section "Spare Parts/ Accessories" Installing the fan/battery module (Page 85). Note The spacers cannot be removed in the case of the SIMOTION D445. SIMOTION D4x5 Manual, 04/2014...

  • Page 32: Simotion D445-1 Image

    Description 2.6 SIMOTION D445-1 image SIMOTION D445-1 image The following figure shows the SIMOTION D445‑1 with its interfaces and front panel elements (fault and status displays). Figure 2-4 Location of interfaces and front panel elements of SIMOTION D445‑1 SIMOTION D4x5 Manual, 04/2014...

  • Page 33: Nameplates

    Description 2.7 Nameplates Note SIMOTION D445-1 must be operated with a double fan/battery module for heat dissipation. Without this module, the control unit will not start up and cannot be commissioned. You will find information on how to install the double fan/battery module in "Spare Parts/ Accessories,"...
  • Page 34 Description 2.7 Nameplates MAC addresses A second type plate for the MAC addresses of the two Ethernet interfaces is attached to the front of the device. You see this type plate when you open the front cover of the control unit. Figure 2-6 D4x5 MAC addresses SIMOTION D4x5...

  • Page 35: Compactflash Card

    Description 2.8 CompactFlash card CompactFlash card 2.8.1 Usage and function of the CompactFlash Card The CompactFlash card (CF card) is inserted in the slot with the designation CF (X109 interface). Figure 2-7 Slot for CompactFlash card The CF card does not extend beyond the housing. An ergonomic recessed grip enables the CF card to be removed.

  • Page 36: Compactflash Card

    Description 2.8 CompactFlash card Characteristics of the CF card The CF card is mandatory for operation of the SIMOTION D4x5. The CF card is not supplied with the SIMOTION D4x5 and must be ordered separately. The SIMOTION Kernel (SIMOTION D4x5 firmware) and the software used to control the drives (SINAMICS firmware) are contained on the CF card.
  • Page 37 You can find this list both in the documentation that comes with the SIMOTION SCOUT DVD under \1_Important\Germany\Kompatibilitaet\… and on the Internet (http://support.automation.siemens.com/WW/view/en/18857317). Type plate information The following figure shows you all the information included on the type plate of the CF card.

  • Page 38: Data Matrix Code On Cf Card

    Description 2.8 CompactFlash card Available Z options / licenses for CF cards ● Axis licenses – Pxx POS license and number (e.g. P02 = 2x POS license) – Gxx GEAR license and number (e.g. G03 = 3 x GEAR licenses) –...
  • Page 39 Description 2.8 CompactFlash card Analysis Example of a data string from the reader unit: 1P6AU1400-2PA01-0AA0‑Z+ST-WOQB02934+30SST0B8365550000079001. Table 2-7 Machine-readable identification via 2D code Feature Property Order number 6AU1 400-2PA01-0AA0‑Z ("1P" identifier to identify the products) Serial number T‑WOQB02934 ("S" identifier, item number) HW serial number ST0B8365550000079001 ("30S"...

  • Page 41: Operator Control (Hardware)

    Operator control (hardware) Overview of operator control and display elements The following figure shows the arrangement of the operator control and display elements of a SIMOTION D4x5. Figure 3-1 Position of operator control and display elements The operator control and display elements are described in detail below. The arrangement of the operator control and display elements will depend on the specific SIMOTION D4x5 device version.
  • Page 42 Operator control (hardware) 3.1 Overview of operator control and display elements Figure 3-2 Operator control and display elements on the D425/D435/D445 Figure 3-3 Operator control and display elements on the D445-1 SIMOTION D4x5 Manual, 04/2014...

  • Page 43: Operator Control Elements

    Operator control (hardware) 3.2 Operator control elements Operator control elements 3.2.1 Service and operating mode switch Properties of the service and operation mode switch SIMOTION D4x5 has a Service selector switch and a mode switch in the lower section of the front panel.
  • Page 44 Operator control (hardware) 3.2 Operator control elements Mode switch The following table contains the possible mode switch positions and the associated LED displays. The mode switch positions are explained in the order in which they are arranged on the SIMOTION D4x5. Table 3-1 Mode switch position Switch position...
  • Page 45 Operator control (hardware) 3.2 Operator control elements Note It is recommended that SIMOTION SCOUT be used exclusively to switch the operating modes of the module. Therefore, leave the mode switch at position 0 (RUN). The LED display indicates the current mode selection. For information on how to set the operating mode using SIMOTION SCOUT, see the SIMOTION SCOUT Configuration Manual.

  • Page 46: Reset Button

    Operator control (hardware) 3.3 7-segment display and LED display 3.2.2 RESET button Arrangement The RESET button is located behind the blanking plate on the SIMOTION D4x5. Performing a reset operation A reset causes the entire system to be reset and requires the system to be ramped-up again. It is similar to a "Power On Reset"...
  • Page 47 Operator control (hardware) 3.3 7-segment display and LED display Meaning of the LED displays This table describes the LEDs and their meaning. Table 3-4 Error and status displays Meaning ... indicates the operating states of SIMOTION D incl. SINAMICS Integrated..

  • Page 49: Interfaces

    Interfaces Interface overview This section describes the interfaces of the SIMOTION D4x5. Available interfaces Table 4-1 Overview of available interfaces Interface Name Connector type DRIVE-CLiQ interface X100 DRIVE-CLiQ socket DRIVE-CLiQ interface X101 DRIVE-CLiQ socket DRIVE-CLiQ interface X102 DRIVE-CLiQ socket DRIVE-CLiQ interface X103 DRIVE-CLiQ socket DRIVE-CLiQ interface...

  • Page 50: Drive-Cliq Interfaces

    Interfaces 4.2 DRIVE-CLiQ interfaces Non-usable interfaces Table 4-2 Overview of interfaces that cannot be used for SIMOTION D Interface name Interface Connector type RS232 interface X140 9-pin SUB-D connector 3. Ethernet interface (if fitted) X127 RJ45 socket connector Interface for BOP 8-pin terminal strip DRIVE-CLiQ interfaces DRIVE-CLiQ interfaces...
  • Page 51 Interfaces 4.2 DRIVE-CLiQ interfaces Characteristics Table 4-3 X100 - X103 (SIMOTION D425, D435) or X100 – X105 (SIMOTION D445/D445-1) Characteristic Type Connector type DRIVE‑CLiQ connector (RJ45 socket) Cable type DRIVE‑CLiQ standard (inside the control cabinet) Cable type MOTION CONNECT (outside the control cabinet) Maximum cable length 100 m Dust protection filler plugs for...

  • Page 52: Ethernet Interfaces

    Interfaces 4.3 Ethernet interfaces Ethernet interfaces Interfaces for connection to Industrial Ethernet. Industrial Ethernet is a communication network with a transmission rate of 10/100 Mbit/s. SIMOTION D4x5 offers the following functions via Ethernet interfaces: ● Communication with STEP 7 and SIMOTION SCOUT With STEP 7 V5.2 and lower, the "SIMATIC NET SOFTNET-PG (Protocol TPC/IP RFC 1006)"...
  • Page 53 Interfaces 4.3 Ethernet interfaces Interface characteristics Table 4-5 X120 and X130 Characteristic Type Connector type RJ45 socket connector Cable type Industrial Ethernet cable Maximum cable length 100 m Autocrossing Dust protection filler plugs for 5 filler plugs contained in the D4x5 scope of delivery sealing unused Ethernet ports Filler plugs (50 pcs) order number: 6SL3066‑4CA00‑0AA0 Other...

  • Page 54: Digital Inputs/Digital Outputs

    Interfaces 4.4 Digital inputs/digital outputs Digital inputs/digital outputs 4.4.1 Features Interface features The digital inputs and outputs on the X122 and X132 connectors are for the connection of sensors and actuators. Table 4-7 X122 and X132 wiring Features Type Connector type Micro Combicon Connectable cable types and Rigid...
  • Page 55 Interfaces 4.4 Digital inputs/digital outputs Wiring and block diagram for SIMOTION D4x5 The following figure shows the connection and block diagram of the digital inputs and outputs. Figure 4-4 Wiring diagram and block diagram of the digital inputs/outputs SIMOTION D4x5 Manual, 04/2014...
  • Page 56 Interfaces 4.4 Digital inputs/digital outputs Interface assignment of X122 and X132 Table 4-8 Digital inputs/outputs X122 Designation Signal type Notes DI 0 Digital input 0 DI 1 Digital input 1 DI 2 Digital input 2 DI 3 Digital input 3 Ground for DI 0 –...

  • Page 57: Using The Digital Inputs/Outputs

    Interfaces 4.4 Digital inputs/digital outputs DI: digital input; DI/DO: bidirectional digital input/output; G or GND: electronics ground; G2: Ground reference B = Bidirectional; I = Input; GND = Reference potential (ground) Note An open input is interpreted as "low". Connecting terminal G1 or G2 ensures the function of the digital inputs. The following alternatives are available: ●...

  • Page 58: Power Supply

    Interfaces 4.5 Power supply ● DI/DO9 to 11 and DI/DO13 to 15 can be used as high-speed inputs of measuring inputs or for external zero marks. The assignment of the inputs is not fixed, and the special use is activated in the SIMOTION SCOUT engineering system.
  • Page 59 Interfaces 4.5 Power supply Features Type Flexible, with wire-end ferrule without plastic 0.2 mm² … 2.5 mm² sleeve Flexible, with wire-end ferrule with plastic 0.2 mm² … 1.5 mm² sleeve AWG / kcmil 22 … 12 Stripped length 6 … 7 mm Tool Screwdriver 0.5 x 3 mm (M2.5) Tightening torque...

  • Page 60: Profibus Dp Interfaces

    Interfaces 4.6 PROFIBUS DP interfaces PROFIBUS DP interfaces Features of the interface Table 4-12 Interfaces X126 and X136 Features Type Connector type 9-pin SUB‑D socket Cable type PROFIBUS cable Maximum cable length 100 m at 12 Mbps Interface assignment for X126 Table 4-13 PROFIBUS DP interface X126 Signal name...
  • Page 61 A detailed, regularly updated list of the modules approved for use with SIMOTION, as well as notes on their use, can be found on the Internet at (http:// support.automation.siemens.com/WW/view/en/11886029): Take note of the documentation on the individual modules or devices! SIMOTION D4x5...

  • Page 62: Slot For Compactflash Card

    Interfaces 4.8 Measuring sockets Slot for CompactFlash Card Features Type: 50-pin connector This interface should only be used to insert a special SIMOTION CompactFlash Card (CF card). Consult the relevant references for detailed information about the SIMOTION CF card. See also SIMOTION CompactFlash Card (Page 36) Measuring sockets Application...

  • Page 63: Usb Interfaces

    Interfaces 4.10 Option slot USB interfaces The USB interfaces are used for upgrading the SIMOTION D4x5 via a USB stick. Table 4-15 Interfaces X125 and X135 Features Versions Connector type Double USB socket – type A Version USB 2.0 Current carrying capacity 0.5 A per channel Note The 5 V power supply is designed to be short-circuit proof.

  • Page 65: Technical Data

    Technical data Technical data D4x5 Memory for system data Table 5-1 Memory for system data and its memory size Data SIMOTION D425 SIMOTION D435 SIMOTION D445/ memory size memory size D445‑1 memory size Diagnostic buffer (non- 200 messages 200 messages 200 messages volatile) (SIMOTION)
  • Page 66 Technical data 5.1 Technical data D4x5 ● SIMOTION runtime cannot write any further data ● SIMOTION runtime cannot read data beyond the 512 MB range. Note Please note that ● In their as-delivered condition, the 1-GB CF cards with order number 6AU1400-2PA0*-0AA0 contain firmware that can only run on SIMOTION D4xx modules;...
  • Page 67 Technical data 5.1 Technical data D4x5 Ambient conditions Table 5-4 D4x5 environmental requirements Parameter Values Permissible ambient temperature ● Storage and transport ● -40° C to +70° C ● Operation ● 0° C to +55° C up to 2000 m above sea level As of an altitude of 2000 m, the maximum ambient temperature decreases by 7°...
  • Page 68 Technical data 5.1 Technical data D4x5 Storage of backup batteries Always store backup batteries in a cool and dry place. The maximum shelf life is 10 years. PLC and motion control performance Table 5-5 Maximum number of axes and minimum cycle clocks for D4x5 Data SIMOTION D425 SIMOTION D435...
  • Page 69 Technical data 5.1 Technical data D4x5 Data SIMOTION D425 SIMOTION D435 SIMOTION D445/ D445‑1 PROFIBUS interfaces PROFINET interfaces Optionally via CBE30: Optionally via CBE30: Optionally via CBE30: ● 1 interface with 4 ● 1 interface with 4 ● 1 interface with 4 ports ports ports...
  • Page 70 Technical data 5.1 Technical data D4x5 General technical data Table 5-9 Technical data (general) Data SIMOTION SIMOTION SIMOTION SIMOTION D425 D435 D445 D445‑1 Optional fan/ Optional fan/ Fan/battery Double fan/ battery module battery module module included in battery module scope of delivery included in scope of delivery Power supply...
  • Page 71 Technical data 5.1 Technical data D4x5 Digital I/Os (parameterizable) Table 5-11 Digital I/Os of the SIMOTION D4x5 Data SIMOTION D425 SIMOTION D435 SIMOTION D445/ D445‑1 Digital inputs/outputs Max. 6 as high-speed Max. 6 as high-speed Max. 6 as high-speed inputs of measuring inputs of measuring inputs of measuring inputs, max.

  • Page 72: Clock

    Technical data 5.2 Clock Further technical data Table 5-12 Non-volatile data backup Data SIMOTION D425 SIMOTION D435 SIMOTION D445/ D445‑1 ● Backup time, min. 5 days (real-time clock/ 5 days (real-time clock/ 5 days (real-time clock/ SRAM backup) SRAM backup) SRAM backup) ●...

  • Page 73: D4X5 Power Supply

    Technical data 5.3 D4x5 power supply With power OFF In the power OFF state, the SIMOTION D clock continues to run during the the backup time (with the exception of the software clock). The buffer is recharged in the power ON state. An error message is output if the backup function is defective.

  • Page 74: Specifications For Protection Class And Degree Of Protection

    Technical data 5.4 Specifications for Protection Class and Degree of Protection Additional references Recommended power supply units and tables for calculating the current consumption for the assembly with SINAMICS S120 modules can be found in the "Cabinet Construction and EMC SINAMICS S120 Booksize Power Units Manual.

  • Page 75: Input And Output Circuit

    Technical data 5.5 Input and output circuit Input and output circuit Protective circuit Figure 5-1 SIMOTION D4x5/CX32 input and output circuits SIMOTION D4x5 Manual, 04/2014...

  • Page 77: Dimension Drawings

    Dimension drawings Dimension drawing of D425 and D435 Figure 6-1 Dimension drawing of SIMOTION D425 and SIMOTION D435 SIMOTION D4x5 Manual, 04/2014...

  • Page 78: Dimension Drawing Of D445

    Dimension drawings 6.2 Dimension drawing of D445 The SIMOTION D425/D435 can also be operated without a fan/battery module. NOTICE Higher operating temperature if ventilation clearances are too small The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down.

  • Page 79: D445-1 Dimension Drawing

    Dimension drawings 6.3 D445-1 dimension drawing The SIMOTION D445 must always be operated with a fan/battery module. NOTICE Higher operating temperature if ventilation clearances are too small The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down. The ventilation clearance is measured from the lower edge of the module, i.e.

  • Page 80: Cad Data, Dimension Drawings, And Circuit-Diagram Macros

    Dimension drawings, as well as 2D and 3D CAD data, can be generated in commonly used formats using CAD CREATOR. For further information, see the following Internet address (http:// support.automation.siemens.com/WW/view/en/30559271). Circuit-diagram macros EPLAN circuit-diagram macros are available for SIMOTION D4x5. The macros are supported when you create circuit diagrams.

  • Page 81: Supplementary System Components

    Supplementary system components Supplemental system components Additional system components The following figure shows the connection of the supplementary system components. The connection is: SIMOTION D4x5 Manual, 04/2014...
  • Page 82 Supplementary system components 7.1 Supplemental system components ● Directly on the SIMOTION D module (fan/battery module) ● Via the option slot (TB30/CBE30) ● Via the DRIVE‑CLiQ interfaces (Terminal Modules, Control Unit Adapter, etc.) Figure 7-1 Position of supplementary D4x5 system components SIMOTION D4x5 Manual, 04/2014...

  • Page 83: Fan/Battery Module

    Supplementary system components 7.2 Fan/battery module Fan/battery module 7.2.1 Cooling SIMOTION D4x5 and buffering data Functions of a fan/battery module The fan/battery module has the following tasks: ● CPU cooling ● Buffering of the SRAM and the real-time clock if the SuperCap is insufficient. The Control Unit monitors the temperature and the functioning of the fan.
  • Page 84 Supplementary system components 7.2 Fan/battery module The double fan/battery module also guarantees sufficient cooling with just one functional fan. If one of the fans fails, the remaining fan continues under full load. The failure also generates an event in the PeripheralFaultTask and is signaled via a system variable (system variable as of V4.2).

  • Page 85: Installing The Fan/Battery Module

    Supplementary system components 7.2 Fan/battery module See also Available spare parts and accessories (Page 119) Replace battery in the fan/battery module (Page 86) 7.2.2 Installing the fan/battery module Overview The procedure for installing the fan/battery module is described below. Double fan/battery modules are installed in a similar way and so are not referred to explicitly.

  • Page 86: Replace Battery In The Fan/Battery Module

    Supplementary system components 7.2 Fan/battery module 7.2.3 Replace battery in the fan/battery module Overview The procedure for replacing the fan/battery module's battery is described below. Batteries for double fan/battery modules are replaced in a similar way and so are not referred to explicitly. Procedure Proceed as follows to replace the battery: 1.
  • Page 87 ● Do not open ● Only replace with identical types ● Only use a replacement from Siemens (for order number, see Section Available spare parts and accessories (Page 119)). Always try to return old batteries to the manufacturer or deliver these to a registered recycling company where possible.

  • Page 88: Tb30 Terminal Board

    Supplementary system components 7.3 TB30 terminal board TB30 terminal board 7.3.1 Description The TB30 Terminal Board is a terminal expansion module for SIMOTION D4x5. It is plugged into the option slot of the D4x5 Control Unit. Table 7-2 Interface overview of the TB30 Type Quantity Digital inputs...

  • Page 89: Interfaces

    Supplementary system components 7.3 TB30 terminal board 7.3.3 Interfaces 7.3.3.1 Overview The following figure shows the arrangement of the interfaces on the front of the TB30. Figure 7-4 Interface arrangement on the TB30 SIMOTION D4x5 Manual, 04/2014...

  • Page 90: Connection Diagram

    Supplementary system components 7.3 TB30 terminal board 7.3.3.2 Connection diagram The following figure shows the schematic diagram of the TB30 as well as its connections for inputs (DI, AI), outputs (DO, AO) and power supply. Figure 7-5 TB30 connection diagram 7.3.3.3 Power supply of digital outputs Table 7-3...

  • Page 91: Digital Inputs/Outputs

    Supplementary system components 7.3 TB30 terminal board Terminal Function Technical specifications Max. power consumption per digital output: 0.5 A Ground Max. current via bridges in the connector: 20 A Ground Table 7-4 X424 wiring Features Type Connector type 4-way screw-type terminal Connectable cable types and conductor cross- sections Rigid...
  • Page 92 Supplementary system components 7.3 TB30 terminal board Terminal Designation Technical specifications Input delay: DI 2 ● L ⇒ H: approx. 20 μs DI 3 ● H ⇒ L: approx. 100 µs Level (including ripple): ● High signal level: 15 V to 30 V ●...

  • Page 93: Analog Inputs And Outputs

    Supplementary system components 7.3 TB30 terminal board 7.3.3.5 Analog inputs and outputs Table 7-7 Terminal block X482 Terminal Designation Technical specifications AI 0+ Analog inputs (AI): - Voltage: -10 V to +10 V AI 0- - Internal resistance: 65 kΩ AI 1+ - Resolution: 13 bits + sign AI 1-...

  • Page 94: Working With Analog Inputs

    Supplementary system components 7.4 Controller Extension CX32 7.3.3.6 Working with analog inputs The following reference contains more information about analog inputs: SINAMICS S120 Commissioning Manual. ● /IH1/ SINAMICS S120 Control Units and Additional System Components Manual. ● /GH1/ 7.3.3.7 Commissioning Information about commissioning can be found in the SIMOTION D4x5 Commissioning and Hardware Installation Manual.
  • Page 95 Supplementary system components 7.4 Controller Extension CX32 Drive quantity structures If one or more CX32 modules are being used on a SIMOTION D435 or D445/D445‑1, the number of drives that can be used on the SINAMICS Integrated is reduced by one. This gives the following quantified volumes: SIMOTION V4.1/V4.2 (SINAMICS V2.5/V2.6) Table 7-10...

  • Page 96: Interfaces

    Supplementary system components 7.4 Controller Extension CX32 7.4.2 Interfaces Position of the interfaces Figure 7-6 CX32 (without cover) with interfaces and operator control SIMOTION D4x5 Manual, 04/2014...

  • Page 97: List Of Interfaces

    Supplementary system components 7.4 Controller Extension CX32 NOTICE Higher operating temperature if ventilation clearances are too small The 80 mm clearances above and below the components must be observed. 7.4.2.1 List of interfaces The CX32 has the following interfaces: ● 4 DRIVE-CLiQ interfaces ●...

  • Page 98: Drive-Cliq Interface

    Supplementary system components 7.4 Controller Extension CX32 7.4.2.2 DRIVE-CLiQ interface Table 7-14 DRIVE-CLiQ interface X100 – X103 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
  • Page 99 Supplementary system components 7.4 Controller Extension CX32 Connection and block diagram The following figure shows the schematic diagram and the connection of the digital inputs/ outputs on the CX32 and the associated external power supply. Figure 7-7 CX32 digital inputs/outputs connection diagram Interface assignment of X122 Table 7-16 Digital inputs/outputs X122...
  • Page 100 Supplementary system components 7.4 Controller Extension CX32 Designation Signal type Notes DI/DO 8 Digital input/digital output 8 DI/DO 9 Digital input/digital output 9 (can be used as a high-speed input of the measuring input) Ground DI/DO 10 Digital input/digital output 10 (can be used as a high-speed input of the measuring input) DI/DO 11 Digital input/digital output 11 (can be used as a high-speed...

  • Page 101: Power Supply

    Supplementary system components 7.4 Controller Extension CX32 ● The DI/DO 9 to 11 can be used as high-speed inputs for measuring inputs or for external zero marks. The assignment of the inputs is not fixed, and the special use is activated in the SIMOTION SCOUT engineering system.

  • Page 102: Measuring Sockets

    Supplementary system components 7.4 Controller Extension CX32 Features Type Flexible, with wire-end ferrule without plastic 0.2 mm² … 2.5 mm² sleeve Flexible, with wire-end ferrule with plastic 0.2 mm² … 1.5 mm² sleeve AWG / kcmil 22 … 12 Stripped length 6 …...

  • Page 103: Displays Of The Leds

    Supplementary system components 7.4 Controller Extension CX32 7.4.3 Displays of the LEDs Description Table 7-19 CX32 LEDs Description Operating modes of the CX32 Status of the communication connection between the D4x5 and the CX32 Additional references Detailed information on the states of the status LEDs can be found in the SIMOTION D4x5 Commissioning and Hardware Installation Manual, Diagnostics chapter.

  • Page 104: Technical Data

    Supplementary system components 7.4 Controller Extension CX32 7.4.6 Technical data Memory for system data Table 7-20 Diagnostic buffer Data SIMOTION CX32 Diagnostic buffer (non-volatile) 100 messages The data for the CX32 is stored exclusively on the SIMOTION D435/D445/D445‑1, which means no action has be taken when the module is replaced. Dimensions and weight Table 7-21 Dimensions and weight of a SIMOTION CX32...
  • Page 105 Supplementary system components 7.4 Controller Extension CX32 Parameter Values Degree of protection according to EN 60529 IP20 (IEC 60529) Atmospheric pressure 700 ... 1060 hPa Note The components must be protected against conductive contamination, e.g. by installing them in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12. If conductive contamination can be excluded at the installation site, a lower degree of cabinet protection may be permitted.
  • Page 106 Supplementary system components 7.4 Controller Extension CX32 Digital inputs Table 7-26 Digital inputs on SIMOTION CX32 Data SIMOTION CX32 Digital inputs ● Rated value 24 V DC ● For signal "1" 15 ... 30 ● For signal "0" -3 ... +5 V Galvanic isolation Yes, in groups of 4 Current consumption typ.

  • Page 107: Cbe30 Communication Board Ethernet

    Supplementary system components 7.5 CBE30 communication board Ethernet Data SIMOTION CX32 ● With lamp load 11 Hz Short-circuit protection Data for: Vcc = 24 V; load 48 Ohm; H = 90% V , L = 10% V The digital inputs are protected against polarity reversal up to -30 V CBE30 communication board Ethernet 7.5.1 CBE30 communication board...

  • Page 108: Nameplates

    Supplementary system components 7.5 CBE30 communication board Ethernet View The connections and LED displays are provided on the front of the CBE30. Figure 7-8 Front view of the CBE30 7.5.2 Nameplates Type plate The following figure shows you all the information included on the type plate. Figure 7-9 CBE30 nameplate SIMOTION D4x5...

  • Page 109: Safety Information

    Supplementary system components 7.5 CBE30 communication board Ethernet You might need to access the information provided on the type plate after the CBE30 has been mounted. Because the type plate is mounted on the underside of the CBE30, we recommend that you note the serial number before mounting it.

  • Page 110: Interface Description

    Supplementary system components 7.5 CBE30 communication board Ethernet 7.5.4 Interface description 7.5.4.1 Ethernet interfaces Characteristics The X1400 interface has full-duplex 10/100 Mbit Ethernet ports. The module has an integrated 4-port switch. Interface characteristics Table 7-28 X1400 features Characteristic Type Connector type RJ45 socket Cable type Industrial Ethernet cable...

  • Page 111: Led Displays

    Supplementary system components 7.5 CBE30 communication board Ethernet Position of the ports The interfaces are located on the front side of the CBE30. Figure 7-11 CBE30 interface 7.5.4.2 LED displays Position of the LEDs The X1400 interface with the four ports has integrated LEDs for displaying the link and the activity for each port.

  • Page 112: Dimension Drawing

    Supplementary system components 7.5 CBE30 communication board Ethernet 7.5.5 Dimension drawing CBE30 description The following illustrations show the components in 4 views. 15,6 25,1 Figure 7-12 Dimension drawing CBE30 7.5.6 Commissioning Additional references SIMOTION D4x5 Commissioning and Hardware Installation Manual ●...

  • Page 113: Technical Data

    Supplementary system components 7.6 Terminal module TM31 7.5.7 Technical data CBE30 technical data Table 7-31 Technical data Characteristic Value Current requirement at 24 V DC 0.25 A Approvals cULus (File No. E164110) Storage and operation Table 7-32 Environmental conditions for CBE30 Characteristic Value/Range Standard...

  • Page 114: Terminal Module Tm41

    Supplementary system components 7.7 Terminal module TM41 Table 7-33 Interface overview Interface Quantity Digital inputs Bidirectional inputs/outputs Relay outputs with changeover contact Analog inputs Analog outputs Temperature sensor input (KTY84-130 or PTC) NOTICE Overheating if ventilation clearances are too small Insufficient ventilation clearances result in overheating and therefore in more failures and a shortened life of the component.

  • Page 115: Terminal Module Tm54F

    Supplementary system components 7.8 Terminal Module TM54F NOTICE Overheating if ventilation clearances are too small Insufficient ventilation clearances result in overheating and therefore in more failures and a shortened life of the component. Maintain 50 mm ventilation clearances above and below the component. Additional references You will find detailed information about the TM41 Terminal Module in the SINAMICS S120 Control Units and Additional System Components Manual...

  • Page 116: Terminal Modules Tm15 And Tm17 High Feature

    Supplementary system components 7.9 Terminal modules TM15 and TM17 High Feature The TM54F has 4 fail-safe digital outputs and 10 fail-safe digital inputs. A fail-safe digital output consists of a P/M-switching output as well as a digital input for reading back the switching state.

  • Page 117: Cua31/Cua32 Control Unit Adapter

    Supplementary system components 7.10 CUA31/CUA32 control unit adapter parameterizable input filter and enabling inputs (max. 6 units). Parameterized enable inputs can enable measuring inputs or outputs of output cams (gate function). Due to their high accuracy, the DI/DO channels of the TM17 High Feature are non-isolated. Note NOTICE Overheating if ventilation clearances are too small...

  • Page 118: Dmc20 Drive-Cliq Hub

    Supplementary system components 7.11 DMC20 DRIVE-CLiQ hub Max. length 50 m for CUA31 with order number 6SL3040-0PA00-0AA0 Max. length 100 m for CUA31 as of order number 6SL3040-0PA00-0AA1 NOTICE Overheating if ventilation clearances are too small Insufficient ventilation clearances result in overheating and therefore in more failures and a shortened life of the component.

  • Page 119: Available Spare Parts And Accessories

    Available spare parts and accessories Table 8-1 Spare parts and accessories Parts for SIMOTION D4x5 Order No. Accessorie Spare parts 1-GB CompactFlash card (CF card) 6AU1400-2PA03-0AA0 With drive software and SIMOTION Kernel (latest CF card at the time of writing) PROFIBUS RS485 bus connector with angular cable outlet (35 °) With screw-type terminals, max.
  • Page 120 Spares On Web is an information system that displays which spare parts are available for your device. Spares On Web (https://b2b-extern.automation.siemens.com/spares_on_web?sap- language=EN) In order to view the spare parts, you require the order number and the serial number of the module.

  • Page 121: Standards And Approvals

    Standards and approvals General rules CE marking Our products satisfy the requirements and protection objectives of the EC Directives and comply with the harmonized European standards (EN). Electromagnetic compatibility Standards for EMC are satisfied if the EMC Installation Guideline is observed. SIMOTION products are designed for industrial use in accordance with product standard DIN EN 61800‑3, Category C2.

  • Page 122: Simotion D4X5 Device-Specific Notes

    Standards and approvals A.2 SIMOTION D4x5 device-specific notes Declaration of conformity The current Declaration of conformity is available on the Internet at Declaration of conformity (http://support.automation.siemens.com/WW/view/en/10805446/134200). C-Tick AUSTRALIA D425, D435, D445, D445-1 meets the requirements of the AS/NZS CISPR 22.

  • Page 123: Esd Guidelines

    ESD guidelines ESD definition What does ESD mean? Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, modules or devices that may be damaged by either electrostatic fields or electrostatic discharge. NOTICE Damage caused by electric fields or electrostatic discharge Electric fields or electrostatic discharge can result in malfunctions as a result of damaged individual parts, integrated circuits, modules or devices.

  • Page 124: Basic Measures For Protection Against Discharge Of Static Electricity

    ESD guidelines B.3 Basic measures for protection against discharge of static electricity Figure B-1 Electrostatic voltage that can accumulate on operating personnel Basic measures for protection against discharge of static electricity Ensure sufficient grounding When working with electrostatic sensitive devices, make sure that the you, your workstation, and the packaging are properly grounded.

  • Page 125: Index

    Index Digital inputs electrically isolated, CX32, 99 Isolated, 57 Digital inputs/outputs Accessories bidirectional, 57 Additional parts, 119 Bidirectional, 100 CBE30, 107 Block diagram, 56, 99 CUA31, 117 Technical specifications for the TB30, 91 CUA32, 117 Use, 57, 100 CX32, 94 Dimension drawing DMC20/DME20 DRIVE-CLiQ hub, 118 D425 and D435, 77...
  • Page 126 Index PROFINET via CBE30, 107 Released, 26 Interfaces CompactFlash Card slot, 62 Safety information, 109 D4x5 overview, 49 Service selector switch Digital inputs/outputs, 54, 91, 98 Positions, 45 DRIVE-CLiQ, 50 SIMOTION D4x5 Ethernet, 52, 110 Hardware components, 21 Ethernet on CBE30, 109 Possible applications, 19 Measuring sockets, 62, 102 Software components, 22...

This manual is also suitable for:

Simotion d425Simotion d445Simotion d435Simotion d445-1

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