System Electrical Schematic - Graco ProControl 1KS Operation

System Electrical Schematic

NOTE: The electrical schematic illustrates all possible wiring expansions in a ProControl 1KS system. Some compo-
nents shown are not included with all systems.
Non-Hazardous Area
POWER HARNESS
J4
DISPLAY
MEMBRANE
1
BOARD
SWITCH 2
3
WITH
4
RIBBON
5
CABLE RJ45
6
J6
7
8
9
10
11
J2
1
DISPLAY 2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
RJ45
P1
3A1080H
OPERATOR INTERFACE
DC OK
+
POWER
+24 VDC
+
SUPPLY
COMMON
-
COMMON
-
BARRIER
BOARD
1 +
-
2
J9
3
4
RJ45
POWER DIST.
TERMINAL
BLOCKS
-
+
-
+
-
+
-
+
1 FLOW CONTROL CAL. (BLK)
GUN TRIGGER (WHT)
2
DIGITAL IN COMMON (RED)
3
4 REMOTE STOP (GRN)
5 ALARM RESET (BRN)
J5
ALARM OUTPUT (BLU)
6
7 DIGITAL OUTPUT COMMON (ORG)
8 POT LIFE (YEL)
FLOW RATE ANALOG IN (PUR)
9
FLOW RATE ANALOG COMMON (GRAY)
10
I/O HARNESSES
1 RS485 INTEGRATION A (WHT/BLU)
RS485 INTEGRATION B (BLU/WHT)
2
RS485 INTEGRATION GROUND (SHIELD)
3
J10
4 RS485 NETWORK A (WHT/ORG)
RS485 NETWORK B (ORG/WHT)
5
RS485 NETWORK GROUND (SHIELD)
6
J7 FO IN (BLK)
J8 FO OUT (BLU)
RJ45
3'
RJ45
BULKHEAD
3'
(25'-200' OPTIONS)
1 L1 85-250 VAC
2 N
1
UNUSED
2 UNUSED
3 UNUSED
J1
4 UNUSED
HARNESS
5
UNUSED
1 +12VDC I/S (RED)
J5
2 COM (BLACK)
3
SHIELD
1 +24VDC
J4
2 OPEN
3
COMMON
ALARM
+
-
3'
RJ45
1
2
3
4
5
6
7
8
9
10
TERMINAL
1
BLOCKS
2
3
4
5
6
WEB SERVER
MODULE
Schematic Diagrams
NON-HAZARDOUS AREA
LINE
L1
L1
FILTER N
N
GND
L1
TERMINAL
N
BLOCK
GND
1
GND LUG
2
3
1 POWER
2
ROCKER
1A
SWITCH
OPEN 1B
2A
OPEN 2B
CABLE
(50' STD.)/
(100' OPTION)
1 MIX INPUT
2 PURGE INPUT
3 JOB COMPLETE INPUT
4 EXTERNAL CLR CHG READY
J2
5 RESET ALARM INPUT
RJ45
6 DIGITAL INPUT COMMON
1
DIGITAL INPUT COMMON
2
RECIPE BIT 0 INPUT
3
RECIPE BIT 1 INPUT
4
RECIPE BIT 2 INPUT
J3
5
RECIPE BIT 3 INPUT
6
RECIPE BIT 4 INPUT
7
REMOTE RECIPE BIT 5 INPUT
8
RECIPE CHANGE INPUT
I/O
INTEGRATION
1
DIGITAL OUTPUT COMMON/POWER
BOARD
2
PURGE/RECIPE CHG ACTIVE OUTPUT
3
MIX ACTIVE OUTPUT
4
MIX READY OUTPUT
J4
5
FILL ACTIVE
6
FLOW CAL. ACTIVE
7
FLOW RATE ALARM OUTPUT
8
DIGITAL OUTPUT COMMON/POWER
1 DIGITAL OUTPUT COMMON/POWER
2 SPECIAL OUTPUT #1
3 SPECIAL OUTPUT #2
J5
4 SPECIAL OUTPUT #3
5
SPECIAL OUTPUT #4
6 DIGITAL OUTPUT COMMON/POWER
(+24) YEL
(COM) GRAY
ORG
BRN
RED
CABLE
L1
N
GND
GND N L1
85-250
VAC
BEACON
131