Graco ProMix 2KS Manuals

Manuals and User Guides for Graco ProMix 2KS. We have 5 Graco ProMix 2KS manuals available for free PDF download: Operation, Operation Manuals, Repair Manual, Installation Instructions Manual, Installation Manual

Graco ProMix 2KS Operation (134 pages)

Plural Component Proportioner

Brand: Graco | Category: Industrial Equipment | Size: 7.22 MB

Section 1

2
- Table of Contents
  2
- Related Manuals
  3
- Equipment Approvals
  3
- System Configuration and Part Numbers
  4
- Wall Mount Fluid Station Configurator Key
  4
- Standard Features
  5
- Robomix Fluid Station Configurator Key
  6
- Standard Features
  7
- Accessories
  8
- Warnings
  9
- Changing Materials
  11
- Moisture Sensitivity of Isocyanates
  11
- Material Self-Ignition
  11
- Isocyanate Conditions
  11
- Important Two-Component Material Information
  11
- Keep Components a and B Separate
  11
- Glossary of Terms
  12
- Overview
  14
- Usage
  14
- Component Identification and Definition
  14
- Wall Mount System Components
  16
- Robomix System Components
  18
- Easykey Display and Keyboard
  20
- Display
  20
- Keypad
  20
- Graco Web Interface Port
  21
- Ethernet Connection
  21
- I/S Power
  21
- Potlife Exceeded Audible Alarm
  21
- AC Power Switch
  21
- Run Mode Screens
  22
- Splash Screen
  22
- Status Screen
  24
- Manual Override Screen
  25
- Totals Screen
  26
- Reset Total Screen
  26
- Reset Solvent Screen
  26
- Alarms Screen
  27
- Level Control Screen
  27
- Setup Mode
  28
- Password Screen
  29
- Set up Home Screen
  29
- System Configuration Screens
  31
- Option Screens
  36
- Advanced Setup Screens
  38
- Recipe Setup Screens
  43
- Recipe 0 Screens
  47
- Calibration Screen
  49
- Promix 2KS Integration Specifics
  51
- Discrete I/O Vs Network Communications
  51
- Discrete I/O
  51
- Automation Flow Charts
  55
Section 2

62
- Potlife_Alarm
  65
- Flow Control Components
  67
- Flow Control Description
  67
- Integrated Flow Control
  67
- Flow Control Operation
  68
- Fluid and Air Pressure Requirements
  68
- Flow Control Operating Process Example
  70
- Flow Control Setup
  72
- Flow Control Startup
  72
- Flow Control Calibration
  74
- Pressure Flow Control Mode
  77
- Flow Control Troubleshooting
  78
- Dynamic Dosing
  80
- Operation Modes
  80
- Recipe (Color) Change
  80
- Sequential Dosing
  80
- Solvent Push
  80
- System Operation
  80
- Typical PLC Interaction with Promix 2KS
  81
- General Operating Cycle, Sequential Dosing
  83
- General Operating Cycle, Dynamic Dosing
  85
- MIX Manifold Valve Settings
  88
- Start up
  89
- Pressure Relief Procedure
  91
- Shutdown
  91
- Purging
  95
- Solvent Push Feature
  99
- Meter Calibration
  100
- Color Change
  102
- Color Change Procedures
  102
- Color Change Sequences
  102
- Alarms and Warnings
  115
- System Alarms
  115
- System Warnings
  115
- Alarm Troubleshooting
  116
- Ratio_High_Alarm
  117
- Ratio_Low_Alarm
  118
- Mix_In_Setup_Alarm
  121
- Purge_Volume_Alarm
  121
- Remote_Stop_Alarm
  121
- Can_Comm_Error_Alarm
  122
- Material_Fill_Alarm
  125
- Color/Catalyst_Fill_Alarm
  126
- Color/Catalyst_Purge_Alarm
  126
- Schematic Diagrams
  127
- System Pneumatic Schematic
  127
- System Electrical Schematic
  128
- Easykey Electrical Schematic
  130
- Meter Performance Data (G3000 on a and B)
  131
- Meter Performance Data (G3000 on A, Coriolis on B)
  132
- Technical Data
  133
- Graco Information
  134
- Graco Standard Warranty
  134

Graco ProMix 2KS Operation Manuals (102 pages)

Plural Component Proportioner

Brand: Graco | Category: Control Unit | Size: 5.09 MB

Table of Contents
2
Related Manuals

3
Equipment Approvals

3
System Configuration and Part Numbers

4
- Configurator Key
  4
- Standard Features
  6
Accessories

6
- 2KS Accessories
  6
- 2KS Acid Compatible Accessories
  6
Warnings

7
Important Two-Component Material Information

9
Important Acid Catalyst Information

11
- Acid Catalyst Conditions
  11
- Moisture Sensitivity of Acid Catalysts
  11
Glossary of Terms

12
Overview

15
- Usage
  15
- Component Identification and Definition
  15
Booth Control

19
Easykey Display and Keypad

20
- Display
  20
- Keypad
  20
- AC Power Switch
  21
- I/S Power
  21
- Audible Alarm
  21
- Graco Web Interface Port
  21
- Ethernet Connection
  21
Run Mode Screens

22
- Splash Screen
  22
- Status Screen
  24
- Totals Screen
  25
- Reset Total Screen
  25
- Reset Solvent Screen
  25
- Alarms Screens
  26
- Level Control Screen
  26
Setup Mode

27
- Password Screen
  28
- Set up Home Screen
  28
- System Configuration Screens
  30
- Option Screens
  34
- Advanced Setup Screens
  36
- Recipe Setup Screens
  40
- Recipe 0 Screens
  45
- Calibration Screen
  47
System Operation

48
- Operation Modes
  48
- Sequential Dosing
  48
- Dynamic Dosing
  48
- Recipe (Color) Change
  48
- Solvent Push
  48
- MIX Fill Push
  48
- General Operating Cycle, Sequential Dosing
  48
- General Operating Cycle, Dynamic Dosing
  50
- MIX Manifold Valve Settings
  53
- Air Flow Switch (AFS) Function
  54
- Start up
  55
- Shutdown
  57
- Pressure Relief Procedure
  57
- Purging
  61
- Solvent Push Feature
  65
- MIX Fill Push Feature
  66
Meter Calibration

67
Color Change

69
- Color Change Procedures
  69
- Color Change Sequences
  69
Alarms and Warnings

82
- System Alarms
  82
- System Warnings
  82
Alarm Troubleshooting

83
Schematic Diagrams

94
Meter Performance Data (G3000 on a and B)

98
Meter Performance Data

99
- On B)
  
  99
Technical Data

101
Graco Standard Warranty

102
Graco Information

102

Graco ProMix 2KS Repair Manual (82 pages)

Plural Component Proportioner

Brand: Graco | Category: Controller | Size: 6.18 MB

Table of Contents
2
Related Manuals

3
Equipment Approvals

3
System Configuration and Part Numbers

4
Accessories

8
- 2KS Accessories
  8
- 2KS Acid Compatible Accessories
  8
Warnings

9
Important Two-Component Material Information

11
- Isocyanate Conditions
  11
- Material Self-Ignition
  11
- Keep Components a and B Separate
  11
- Moisture Sensitivity of Isocyanates
  12
- Changing Materials
  12
Important Acid Catalyst Information

13
- Acid Catalyst Conditions
  13
- Moisture Sensitivity of Acid Catalysts
  13
Grounding

14
Check Resistance

14
Pressure Relief Procedure

14
Troubleshooting

17
Schematic Diagrams

32
- System Pneumatic Schematic
  32
- Easykey Electrical Schematic
  33
- System Electrical Schematic
  34
- Robomix Panel Board Schematic
  36
- Tubing Schematic
  38
Service

40
Parts

61
- Promix 2KS Automatic Wall Panel System
  61
- Promix 2KS Automatic Robomix Panel System
  65
- Easykey Controls
  68
- Available Cables
  69
- Wall Mount Fluid Station
  70
- Robomix Fluid Station
  72
- 256654 Robomix Manifold
  76
- 249849 Flow Control Regulator
  78
- Color Change Accessory Kits
  79
Technical Data

81
Graco Standard Warranty

82
Graco Information

82

Graco ProMix 2KS Installation Instructions Manual (56 pages)

Plural Component Proportioner

Brand: Graco | Category: Industrial Equipment | Size: 4.45 MB

Table of Contents
2
Related Manuals

3
15V256 Automatic Upgrade Kit

3
Equipment Approvals

3
System Configuration and Part Numbers

4
- Wall Mount Fluid Station Configurator Key
  4
- Robomix Fluid Station Configurator Key
  6
Accessories

9
- 2KS Accessories
  9
- 2KS Acid Compatible Accessories
  9
Warnings

10
Important Two-Component Material Information

12
- Isocyanate Conditions
  12
- Material Self-Ignition
  12
- Keep Components a and B Separate
  12
- Moisture Sensitivity of Isocyanates
  13
- Changing Materials
  13
Important Acid Catalyst Information

14
- Acid Catalyst Conditions
  14
- Moisture Sensitivity of Acid Catalysts
  14
Component Identification and Definition

15
Location

20
General Information

22
Wall Mounting

22
Air Supply

22
- Requirements
  22
- Air Connections
  22
Fluid Supply

24
- Requirements
  24
- Fluid Connections
  24
- Setup the Fluid Manifold for Dynamic Dosing
  26
- Solvent Meter Accessory
  28
Flow Control

29
Electrical

30
- Requirements
  30
- Connect Main Power
  30
- Connect Easykey to Fluid Station Control
  31
- Fluid Station Control Board Switch Settings
  32
- Connect Color Change Module
  33
- Grounding
  36
- Check Resistance
  36
Install Automatic Upgrade Kit 15V256

38
- 15V256 Kit Parts
  38
- Before Installation
  38
- Install the Auto Key Board
  38
- Install the Discrete I/O Board
  39
- Install the I/O Terminal Strips
  39
Schematic Diagrams

43
- System Pneumatic Schematic
  43
- System Electrical Schematic
  44
Dimensions and Mounting Hole Layouts

46
Dynamic Dosing Restrictor Selection Graphs

48
Technical Data

55
Graco Standard Warranty

56

Graco ProMix 2KS Installation Manual (44 pages)

312775J Industrial Electronical Mixer

Brand: Graco | Category: Mixer | Size: 3.78 MB

Table of Contents
2
Related Manuals

3
Equipment Approvals

3
System Configuration and Part Numbers

4
- Configurator Key
  4
- Standard Features
  6
Accessories

6
- 2KS Accessories
  6
- 2KS Acid Compatible Accessories
  6
Warnings

7
Important Two-Component Material Information

9
Important Acid Catalyst Information

11
- Acid Catalyst Conditions
  11
- Moisture Sensitivity of Acid Catalysts
  11
Component Identification and Definition

12
Location

14
General Information

16
Wall Mounting

16
Air Supply

16
- Requirements
  16
- Air Connections
  17
Fluid Supply

18
- Requirements
  18
- Fluid Connections
  18
- Setup the Fluid Manifold for Dynamic Dosing
  20
- Solvent Meter Accessory
  22
Electrical

23
- Requirements
  23
- Connect Main Power
  23
- Connect Easykey to Fluid Station Control
  24
- Connect Booth Control to Fluid Station Control
  24
- Fluid Station Control Board Switch Settings
  25
- Connect Color Change Module
  26
- Wiring Diagram
  28
- Grounding
  29
- Check Resistance
  29
Schematic Diagrams

31
- System Pneumatic Schematic
  31
- System Electrical Schematic
  32
Dimensions and Mounting Hole Layouts

34
Dynamic Dosing Restrictor Selection Graphs

36
Technical Data

43
Graco Standard Warranty

44
Graco Information

44

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Graco ProMix 2KS Manuals

Graco ProMix 2KS Operation (134 pages)

Table of Contents

Section 1

Section 2

Graco ProMix 2KS Operation Manuals (102 pages)

Table of Contents

Related Manuals

Equipment Approvals

System Configuration and Part Numbers

Accessories

Warnings

Important Two-Component Material Information

Important Acid Catalyst Information

Glossary of Terms

Overview

Booth Control

Easykey Display and Keypad

Run Mode Screens

Setup Mode

System Operation

Meter Calibration

Color Change

Alarms and Warnings

Alarm Troubleshooting

Schematic Diagrams

Meter Performance Data (G3000 on a and B)

Meter Performance Data

On B)

Technical Data

Graco Standard Warranty

Graco Information

Graco ProMix 2KS Repair Manual (82 pages)

Table of Contents

Related Manuals

Equipment Approvals

System Configuration and Part Numbers

Accessories

Warnings

Important Two-Component Material Information

Important Acid Catalyst Information

Grounding

Check Resistance

Pressure Relief Procedure

Troubleshooting

Schematic Diagrams

Service

Parts

Technical Data

Graco Standard Warranty

Graco Information

Graco ProMix 2KS Installation Instructions Manual (56 pages)

Table of Contents

Related Manuals

15V256 Automatic Upgrade Kit

Equipment Approvals

System Configuration and Part Numbers

Accessories

Warnings

Important Two-Component Material Information

Important Acid Catalyst Information

Component Identification and Definition

Location

General Information

Wall Mounting

Air Supply

Fluid Supply

Flow Control

Electrical

Install Automatic Upgrade Kit 15V256

Schematic Diagrams

Dimensions and Mounting Hole Layouts

Dynamic Dosing Restrictor Selection Graphs

Technical Data

Graco Standard Warranty

Graco ProMix 2KS Installation Manual (44 pages)

Table of Contents

Related Manuals

Equipment Approvals

System Configuration and Part Numbers