Graco ProControl 1KS Fluid Controller Manuals

Manuals and User Guides for Graco ProControl 1KS Fluid Controller. We have 3 Graco ProControl 1KS Fluid Controller manuals available for free PDF download: Operation, Repair Parts, Installation Manual

Graco ProControl 1KS Operation (138 pages)

Automatic system for fluid management of single component coatings. Includes flow control, flushing, and color change, For professional use only, Approved for use in explosive atmospheres except the EasyKey

Brand: Graco | Category: Controller | Size: 7 MB

Table of Contents
2
Related Manuals

3
Equipment Approvals

3
System Configuration and Part Numbers

4
- Models
  4
- Standard Features
  5
- Accessories
  5
Warnings

6
Important Two-Component Material Information

8
Glossary of Terms

9
Overview

12
- Usage
  12
- Component Identification and Definition
  12
- Wall Mount System Components
  14
Easykey Display and Keypad

16
- Display
  16
- Keypad
  16
- AC Power Switch
  18
- I/S Power
  18
- Audible Alarm
  18
- Graco Web Interface Port
  18
- Ethernet Connection
  18
Run Mode Screens

19
- Splash Screen
  19
- Status Screen
  21
- Manual Override Screen
  22
- Totals Screen
  23
- Reset Total Screen
  23
- Reset Solvent Screen
  23
- Alarms Screen
  24
- Level Control Screen
  24
Setup Mode

25
- Password Screen
  26
- Set up Home Screen
  26
- System Configuration Screens
  28
- Option Screens
  32
- Advanced Setup Screens
  34
- Recipe Setup Screens
  40
- Recipe 0 Screens
  45
- Calibration Screen
  47
Procontrol Integration Specifics

49
Modbus and I/O Data

66
- Start MIX Process
  66
- Stop MIX Process
  66
- Color Change Process
  66
- Purge Process
  66
- Typical PLC Interaction with Procontrol 1KS
  69
Integrated Flow Control

78
- Flow Control Description
  78
- Flow Control Components
  78
- Fluid and Air Pressure Requirements
  79
- Flow Control Operation
  79
- Flow Control Operating Process Example
  81
- Flow Control Setup
  83
- Flow Control Startup
  83
- One-Point Learning
  84
- Flow Control Calibration
  85
- Pressure Flow Control Mode
  88
- Flow Control Troubleshooting
  89
System Operation

91
- Operation Modes
  91
- Recipe (Color) Change
  91
- Solvent Push
  91
- MIX Manifold Valve Settings
  91
- Start up
  92
- Shutdown
  94
- Pressure Relief Procedure
  94
- Purging
  98
- Solvent Push Feature
  101
Meter Calibration

102
Color Change

104
- Color Change Procedures
  104
- Color Change Sequences
  104
Alarms and Warnings

118
- System Alarms
  118
- System Warnings
  118
Alarm Troubleshooting

119
Schematic Diagrams

130
- System Pneumatic Schematic
  130
- System Electrical Schematic
  131
- Easykey Electrical Schematic
  133
Meter Performance Data (G3000 on a and B)

134
Meter Performance Data (G3000 on A, Coriolis on B)

135
Technical Data

137
Graco Standard Warranty

138
Graco Information

138

Graco ProControl 1KS Repair Parts (54 pages)

Automatic system for fluid management of single component coatings

Brand: Graco | Category: Industrial Equipment | Size: 2 MB

Table of Contents
2
Related Manuals
3
Manual Description
3
Equipment Approvals
3
System Configuration and Part Numbers
4
Models
4
Standard Features
5
Warnings
6
Important Two-Component Material Information
9
Isocyanate Conditions
9
Material Self-Ignition
9
Keep Components a and B Separate
9
Moisture Sensitivity of Isocyanates
9
Changing Materials
9
Grounding
10
Check Resistance
10
Pressure Relief Procedure
10
Troubleshooting
13
Alarm Codes
13
Solenoid Troubleshooting
14
Wall Mount Fluid Manifold Troubleshooting
16
Easykey Barrier Board Diagnostics
17
Connector Description
17
Easykey Display Board Diagnostics
18
Discrete I/O Board Diagnostics
20
Fluid Station Control Board Diagnostics
22
Color Change Board Diagnostics
24
Schematic Diagrams
26
System Pneumatic Schematic
26
Easykey Electrical Schematic
27
System Electrical Schematic
28
Non-Hazardous Area
28
Hazardous Area
29
Service
30
Before Servicing
30
After Servicing
30
Servicing Easykey
31
Updating Software
31
Replacing Power Supply
31
Control Box
35
Servicing Flow Meter
38
Installation
38
Servicing Color Change Module, Color/Catalyst Valves, and Dump Valves
39
Servicing Flow Control
40
Parts
43
Procontrol 1KS System
43
Easykey Controls
46
Available Cables
47
262363 Fluid Station Control Box
48
262364 Valve Stack
50
249849 Flow Control Regulator
51
Technical Data
53
Graco Standard Warranty
54
Graco Information
54

Graco ProControl 1KS Installation Manual (36 pages)

Automatic system for fluid management of single component coatings. Includes flow control, flushing, and color change

Brand: Graco | Category: Industrial Equipment | Size: 3 MB

Table of Contents
2
Related Manuals
3
Equipment Approvals
3
System Configuration and Part Numbers
4
Models
4
Warnings
6
Important Two-Component Material Information
9
Isocyanate Conditions
9
Material Self-Ignition
9
Keep Components a and B Separate
9
Moisture Sensitivity of Isocyanates
9
Changing Materials
9
Component Identification and Definition
10
Location
12
Location Requirements
12
Intrinsically Safe Installation Requirements
12
Optional Cables
12
General Information
14
Wall Mounting
14
Air Supply
17
Requirements
17
Air Connections
17
Fluid Supply
18
Requirements
18
Fluid Connections
18
Electrical
21
Requirements
21
Connect Main Power
21
Connect Easykey to Fluid Station Control
22
Connect Color Change Module
24
Grounding
27
Check Resistance
27
Schematic Diagrams
29
System Pneumatic Schematic
29
System Electrical Schematic
30
Dimensions and Mounting Hole Layouts
32
Technical Data
35
Graco Standard Warranty
36
Graco Information
36

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More Graco Manuals

Graco ProControl 1KS Fluid Controller Manuals

Graco ProControl 1KS Operation (138 pages)

Table of Contents

Related Manuals

Equipment Approvals

System Configuration and Part Numbers

Warnings

Important Two-Component Material Information

Glossary of Terms

Overview

Easykey Display and Keypad

Run Mode Screens

Setup Mode

Procontrol Integration Specifics

Modbus and I/O Data

Integrated Flow Control

System Operation

Meter Calibration

Color Change

Alarms and Warnings

Alarm Troubleshooting

Schematic Diagrams

Meter Performance Data (G3000 on a and B)

Meter Performance Data (G3000 on A, Coriolis on B)

Technical Data

Graco Standard Warranty

Graco Information

Graco ProControl 1KS Repair Parts (54 pages)

Table of Contents

Graco ProControl 1KS Installation Manual (36 pages)

Table of Contents

Related Products

Graco Categories