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AgriMetal 4413 Manual

Leaf and debris collector
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INTRODUCTION
Congratulations on your choice of an AgriMetal Leaf and Debris Collector to complement your operation.
This equipment has been designed and manufactured to meet the needs of a discerning turf care indus-
try.
Safe, efficient and trouble free operation of your AgriMetal Leaf and Debris Collector requires that you and
anyone else who will be operating or maintaining the machine, read and understand the Safety, Opera-
tion, Maintenance and Trouble Shooting information contained within the Operator's Manual.
This manual covers the AgriMetal Model 4413 Leaf and Debris Collector. Use the Table of Contents or
Index as a guide to locate required information.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your
AgriMetal Dealer or Distributor if you need assistance, information or additional copies of the manuals.
OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this
manual, are as seen from behind the tractor driver's seat and facing in the direction of travel.


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Summary of Contents for AgriMetal 4413

  • Page 1 Safety, Opera- tion, Maintenance and Trouble Shooting information contained within the Operator's Manual. This manual covers the AgriMetal Model 4413 Leaf and Debris Collector. Use the Table of Contents or Index as a guide to locate required information.

  • Page 2: Safety Alert Symbol

    If you have any questions not answered in this manual or require additional copies or the manual is dam- aged, please contact your dealer at AgriMetal Inc., 1006 Rue Principale, Wickham, Quebec, Canada, J0C 1S0. Phone (819) 398-6883 or fax (819) 398-5311.

  • Page 3: General Safety

    SAFETY GENERAL SAFETY YOU are responsible for the SAFE operation and 1. Read and understand the maintenance of your AgriMetal Leaf and Debris Operator’s Manual and all Collector. YOU must ensure that you and anyone safety signs before operating, else who is going to operate, maintain or work...

  • Page 4: Equipment Safety Guidelines

    EQUIPMENT SAFETY GUIDELINES 1. Safety of the operator and bystanders is one 7. Never exceed the limits of a piece of machin- of the main concerns in designing and de- ery. If its ability to do a job, or to do so safely, is in question - DON'T TRY IT.

  • Page 5: Safety Training

    SAFETY TRAINING SAFETY SIGNS 1. Safety is a primary concern in the design and 1. Keep safety signs clean and legible at all times. manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an 2.
  • Page 6 PREPARATION MAINTENANCE SAFETY 1. Never operate the tractor and machine until 1. Good maintenance is your responsibility. you have read and completely understand this Poor maintenance is an invitation to trouble. manual, the Tractor Operator's Manual, and each of the Safety Messages found on the 2.
  • Page 7 OPERATING SAFETY 1. Please remember it is important that you read 9. Place all controls in neutral, stop engine, set and heed the safety signs on the Leaf and park brake, remove ignition key and wait for Debris Collector. Clean or replace all safety all moving parts to stop before servicing, ad- signs if they cannot be clearly read and under- justing, repairing or unplugging.

  • Page 8: Transport Safety

    TRANSPORT SAFETY .0 REFUELLING SAFETY 1. Handle fuel with care. It is highly flammable. 1. The machine is not designed or equipped to travel on public roads. Do not drive or trans- 2. Allow engine to cool for 5 minutes before refu- port on public roads elling.

  • Page 9: Gas Motor Safety

    . GAS MOTOR SAFETY 14. DO NOT crank engine with spark plug re- moved. If engine is flooded, place throttle in "FAST" position and crank until engine starts. BEFORE STARTING ENGINE, READ AND UNDERSTAND THE OPERATING AND MAIN- 15. DO NOT strike flywheel with a hard object or TENANCE INSTRUCTIONS THAT CAME WITH metal tool as this may cause flywheel to shat- YOUR ENGINE.

  • Page 10: Sign-Off Form

    .3 SIGN-OFF FORM AgriMetal follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Leaf and Debris Collector must read and clearly understand ALL Safety, Operating and Main- tenance information presented in this manual.

  • Page 11: Safety Sign Locations

    SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. •...
  • Page 12 The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. •...
  • Page 13 The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. •...
  • Page 14 The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. •...
  • Page 15 The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. •...
  • Page 16 The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. •...

  • Page 17: Machine Assembly

    ASSEMBLING MACHINE ASSEMBLY The machine is shipped from the factory in a partially disassembled configuration and attached to a pallet that provides for easy moving and handling. Always use tools, equip- ment and forklifts of appropriate size and capacity for the job. Always use 2 men when lifting, moving and as- sembling the machine.
  • Page 18 3. Use a forklift to lift the pal- let/machine from the truck. Carry the load close to the ground as it is moved to the assembly area and posi- tioned. 4. Remove machine, hitch and control tie-downs and lay-out. 5. Slide the hitch into the frame and secure.

  • Page 19: Operation

    TO THE NEW OPERATOR OR OWNER Follow all safety instructions exactly. Safety AgriMetal Leaf and Debris Collectors are designed is everyone's business. By following recom- to efficiently pick up material from the ground and mended procedures, a safe working environ- collect it in the machine compartment.

  • Page 20: Machine Components

    MACHINE COMPONENTS The AgriMetal Leaf and Debris Collec- tor is a large trailer with a blower on the front. The blower creates a vacuum to pick up debris through the pick-up head. The material is blown into the containment chamber at the rear. The...

  • Page 21: Pre-Operation Checklist

    BREAK-IN PRE-OPERATION CHECKLIST Although there are no operational restrictions on Efficient and safe operation of the AgriMetal Leaf the Collector when it is used for the first time, it is and Debris Collector requires that each operator recommended that the following mechanical items...
  • Page 22 CONTROLS Before starting to work, all operators should famil- iarize themselves with the location and function of the controls. 1. Gas Engine: Read the engine manufac- turers operator's manual before starting for more detailed instructions. a. Choke: This lever controls the position of the choke.
  • Page 23 2. Blower Engage: The right side of the frame is equipped with a push/pull lever that is used to set idler pulley position to set the primary belt tension to engage the blower and brush. Push the lever in to en- gage the drive.
  • Page 24 3. Unloading Crank: The machine is de- signed with a manual unloading system. Use the crank to turn the conveying chain located on the bottom of the compartment. Be sure to stow the crank on the left front corner of the compart- ment.
  • Page 25 ATTACHING/UNHOOKING The Leaf and Debris Collector should always be located on a level, dry area that is free of debris and other foreign objects. When attaching the machine to a power unit, follow this procedure: 1. Clear the area of bystanders, especially small children.
  • Page 26 9. Use the hitch clevis to change brush height above the ground. Tighten mount- ing bolts to their specified torque if the clevis position is changed. NOTE When setting the position of the flail tips above the surface, turn the rotor so the flail mount is pointing straight down.
  • Page 27 10. Set the length of the hitch to prevent in- terference between the tire of the power unit and the machine frame. 11. Tighten anchor bolt and set screw to their specified torque when hitch is properly posi- tioned. IMPORTANT Turn sharply at a slow speed while watching tire/frame clearance.

  • Page 28: Field Operation

    FIELD OPERATION OPERATING SAFETY • Please remember it is important that you • Never allow children to operate or be around read and heed the safety signs on the Leaf this machine. and Debris Collector. Clean or replace all safety signs if they cannot be clearly read •...
  • Page 29 4. Starting Machine: a. Stop tractor engine, set park brake, remove ignition key and wait for all moving parts to stop before dis- mounting. b. Push the control le- ver in to disengage drive system. c. Close the choke if the engine is cold.
  • Page 30 9. Operating Height: a. Move the machine to a hard level surface area. b. Use the hitch clevis position to set the height of the flails or brush tips above the surface. c. Set to between 3/8 inch and 5/8 inch (9 mm and 15 mm) above the sur- face to start.
  • Page 31 10. Travel Speed: Set the travel speed appropriate for the job being done. Travel faster if all the debris is being picked up. Slow down if some debris is not being picked up. Use the sight glasses on the front of the pick- up to monitor the job being done.
  • Page 32 12. Screen: Each machine is equipped from the factory with a 1/2 inch screen mounted in the channels above the compart- ment. Normally the screen will not get plugged with material during operation. How- ever if it does, tap the screen to dislodge material or if it is caked on, use a garden...
  • Page 33 14. Discharge Door: Do not open the discharge door if any- one is next to the back of the machine. The blower moves a large amount of air through the machine that carries trash and debris with it. This debris can be propelled fast enough to injure anyone in its path.
  • Page 34 15. Unloading: Drive to the unloading area: a. Open rear latch. b. Swing door completely open. c. Use the unloading crank to turn the unloading convey- d. Tap the screen to dislodge any loose material. e. Move the machine forward if required to completely empty the compartment.
  • Page 35 16. Slopes: The machine can have a high center of grav- ity that can lead to tipping on slopes or hills. It is recommended that the machine always be operated up or down slopes rather than across. On steep slopes with a machine that is almost full, it is recommended that addi- tional loading be done when driving down the hill.
  • Page 36 19. Unplugging: Follow this procedure when unplugging. a. Stop engine, set park brake, remove ignition key and wait for all moving parts to stop moving. b. Move the throttle fully back to stop the engine on the machine. c. Open rear door and clean out blower discharge.
  • Page 37 19. Picking Up: Leaves and debris are dislodged by the brush and flails as the ma- chine moves across the working area. Observe the access win- dows on each side of the pick-up to see the flow of material. All material should move smoothly through the area behind the win- dows.
  • Page 38 20. Unhooking: When the compartment is full, the center of grav- ity is shifted behind the wheels. As a result, the hitch will lift the rear of the power unit. If the machine is unhooked, the hitch will come up and the machine will upend.
  • Page 39 22. Operating Hints: a. Do not allow riders. b. Travel at 1 to 4 mph (2 to 6 kph) to get the best results. Observe the job being done to de- termine the best travel speed. Increase the speed if all the mate- rial is being picked up.
  • Page 40 TRANSPORTING TRANSPORT SAFETY • The machine is not designed or equipped to • Use a drawbar pin with provisions for a re- travel on public roads. Do not drive or trans- tainer. Install the retainer. Attach safety chain port on public roads between tractor and machine before moving.

  • Page 41: Storage Safety

    STORAGE STORAGE SAFETY • Store the unit in an area away from human activ- ity. • Do not permit children to play on or around the stored machine. • Store the unit in a dry, level area. Support the frame with planks if required. At the end of the season, the machine should be thoroughly...

  • Page 42: Service And Maintenance

    SERVICE AND MAINTENANCE SERVICE MAINTENANCE SAFETY .. FLUIDS AND LUBRICANTS • Good maintenance is your responsibil- ity. Poor maintenance is an invitation to 1. Grease: trouble. Use an SAE multipurpose high temperature grease with extreme pressure (EP) perform- • Follow good shop practices. ance.

  • Page 43: Servicing Intervals

    ..3 SERVICING INTERVALS The period recommended is based on normal operating condi- tions. Severe or unusual condi- tions may require more frequent lubrication or oil changes.  Hours or Daily 1. Check engine oil level (gas engine only). 2. Check fuel level. Fig.
  • Page 44 4. Clean engine air cleaner. Fig. 33 AIR CLEANER 5. Change engine oil. 6. Check tire pressure. 7. Check brush and flail condi- tion. Fig. 3 DRAIN PLUG 8. Clean screen. Fig. 3 SCREEN...
  • Page 45  Months 1. Grease bearings: a. Blower shaft. b. Pick-up shaft. c. Input drive shaft. IMPORTANT Do not over grease. WARNING Machine is shown with guard re- moved for illustrative purposes only. Left Side Do not operate machine with guard removed.
  • Page 46 Annually 1. Oil output shaft input coupler roller chain. Fig. 3 COUPLER 2. Clean machine. Fig. 3 MACHINE...

  • Page 47: Service Record

    .. SERVICE RECORD See Lubrication and Maintenance sections for details of service. Copy this page to continue record. ACTION CODE: CK CHECK CLEAN GREASE CH CHANGE HOURS SERVICED MAINTENANCE  Hours or Daily CK Engine Oil Level (gas only) CK Fuel Level 0 Hours or Weekly CK Blower Drive Belt Tension CK Rotor Drive Belt Tension...

  • Page 48: Maintenance

    MAINTENANCE By following a careful service and maintenance program for your machine, you will enjoy many years of trouble-free operation. .. CLEANING AIR CLEANER 1. Review the Operator's Manual for the engine. 2. Place all controls in neutral, stop en- gine and remove ignition key before maintaining.

  • Page 49: Changing Engine Oil

    .. CHANGING ENGINE OIL 1. Review the Operator's Manual for the en- gine. 2. Place all controls in neutral, stop engine and remove ignition key before maintain- ing. 3. Allow the engine to cool before changing the oil. Hot oil can cause burns if it con- tacts exposed skin.
  • Page 50 ..3 DRIVE BELT TENSION AND ALIGNMENT A set of V belts transmits rotational power to the blower and pick-up head. They must be kept properly tensioned and the pulleys aligned to obtain the expected performance and life. To check the tension and alignment, follow this procedure: 1.
  • Page 51 6. Pick-up drive belt: a. The idler pulley should be positioned so the pick-up drive belt does not slip when operating. b. Loosen idler pulley anchor bolt and tap pulley into its new required position. c. Tighten anchor bolt to its specified toque.
  • Page 52 .. CHOPPER DRIVE BELT TENSION AND ALIGNMENT A belt transmits rotational power to the chopper. It must be kept properly ten- sioned and the pulleys aligned to obtain the expected performance and life. To check the tension and alignment, fol- low this procedure: 1.
  • Page 53 6. Lay a straight edge across the pul- ley faces to check the alignment. Adjust alignment if pulley faces vary more than 1/32 inch (.7 mm). Fig.  PULLEY ALIGNMENT WARNING Machine is shown with guard removed for illustrative purposes only.
  • Page 54 .. CHOPPER The chopper blades must be checked and maintained in a good condition at all times to obtain the expected life and performance. To maintain the chopper, follow this procedure: To check the tension and alignment, follow this procedure: 1.

  • Page 55: Troubleshooting

    TROUBLE SHOOTING The AgriMetal Leaf and Debris Collector is a large portable compartment with a rotor for picking up trash and debris. It is a simple system that requires minimal maintenance. In the following Trouble Shooting section, we have listed many of the problems, causes and solutions that can help you to solve the problems that you might encounter.
  • Page 56 CHOPPER INSTALLATION The chopper option can be installed as an attachment after the machine has been retailed. Follow this procedure when installing the chopper: 1. Clear the area of bystanders, espe- cially small children. 2. Place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before dismounting.

  • Page 57: Specifications

    SPECIFICATIONS MECHANICAL 3 PICK-UP HEAD WIDTH " ( CM) HOPPER CAPACITY .3 CU. YARD MACHINE LENGTH 9" (39 CM) MACHINE WIDTH " (30 CM) MACHINE HEIGHT " ( CM) MACHINE WEIGHT DOUBLE SIDES IMPELLER STANDARD IMPELLER SIZE  /" X 9" X /" ( CM X 3 CM X . MM) # OF BLADES IMPELLER RPM...

  • Page 58: Bolt Torque

    BOLT TORQUE CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. ENGLISH TORQUE SPECIFICATIONS Bolt Bolt Torque *...
  • Page 59 INDEX PAGE PAGE Assembling .............17 Safety ..............2 Machine Assembly ........17 Eqiupment Safety ........4 Gas Motor Safety ........9 General Safety ..........3 Maintenance Safety ........6 Operating Safety ........7 Preparation ..........6 Introduction ............1 Refuelling Safety ........8 Safety Signs ..........5 Safety Training ..........5 Sign-Off Form..........10 Storage Safety ..........8 Tire Safety ..........8 Operation ............19...

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