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Emerson Micro Motion 4200 Installation Manual

2-wire transmitter
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Installation Manual
MMI-20058013, Rev AB
April 2019
®
Micro Motion
4200 2-Wire Transmitter

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Summary of Contents for Emerson Micro Motion 4200

  • Page 1 Installation Manual MMI-20058013, Rev AB April 2019 ® Micro Motion 4200 2-Wire Transmitter...
  • Page 2 Micro Motion employees. Micro Motion will not accept your returned equipment if you fail to follow Micro Motion procedures. Return procedures and forms are available on our web support site at www.emerson.com, or by phoning the Micro Motion Customer Service department.

  • Page 3: Table Of Contents

    Installation Manual Contents MMI-20058013 April 2019 Contents Chapter 1 Planning........................5 1.1 About this document........................5 1.2 Related documentation........................5 1.3 Meter components...........................5 1.4 Installation types..........................6 1.5 Installation checklist......................... 7 1.6 Maximum cable lengths between sensor and transmitter..............9 Chapter 2 Mounting and sensor wiring..................11 2.1 Mounting and sensor wiring for integral-mount transmitters............
  • Page 4 Contents Installation Manual April 2019 MMI-20058013 ® Micro Motion 4200 2-Wire Transmitter...

  • Page 5: Chapter 1 Planning

    Micro Motion 4200 2-Wire Transmitter: Configuration and Use Manual • Micro Motion 4200 2-Wire Transmitter: Product Data Sheet • Micro Motion 4200 2-Wire Transmitter: Safety Manual for Safety Instrumented Systems • Micro Motion ProLink III User Manual • Sensor installation manual, which is shipped with the sensor •...

  • Page 6: Installation Types

    Planning Installation Manual April 2019 MMI-20058013 Installation types The 4200 transmitter was ordered and shipped for one of two installation types. The fifth character of the transmitter number indicates the installation type. Figure 1-1: Installation type indication for 4200 transmitters The number is located on the device tag on the side of the transmitter.

  • Page 7: Installation Checklist

    Installation Manual Planning MMI-20058013 April 2019 The connections between the transmitter and sensor are 9-wire, and do not require field wiring on the integral mount version. The I/O connections consist of 2 channels, each channel being 2-wire. Power must be supplied to Channel A for the transmitter to operate, while Channel B connections are optional.
  • Page 8 For ATEX/IECEx installations, you must strictly adhere to the safety instructions documented in the ATEX/IECEx approvals documentation available on the product documentation DVD shipped with the product or at www.emerson.com/ flowmeasurement. □ Verify that you have the appropriate cable and required cable installation parts for your installation.

  • Page 9: Maximum Cable Lengths Between Sensor And Transmitter

    Installation Manual Planning MMI-20058013 April 2019 Maximum cable lengths between sensor and transmitter The maximum cable length between the sensor and transmitter that are separately installed is determined by cable type. Cable type Wire gauge Maximum length Micro Motion 9-wire remote Not applicable 60 ft (18 m) mount...
  • Page 10 Planning Installation Manual April 2019 MMI-20058013 ® Micro Motion 4200 2-Wire Transmitter...

  • Page 11: Mounting And Sensor Wiring

    Installation Manual Mounting and sensor wiring MMI-20058013 April 2019 Mounting and sensor wiring Mounting and sensor wiring for integral- mount transmitters There are no separate mounting requirements for integral transmitters, and no need to connect wiring between the transmitter and the sensor. Mount the transmitter to a wall or instrument pole There are two options available for mounting the transmitter:...
  • Page 12 Mounting and sensor wiring Installation Manual April 2019 MMI-20058013 Figure 2-1: Mounting bracket to transmitter 2. Using a wall-mount or pole-mount: • For wall-mount installations, secure the mounting bracket to the prepared surface. Figure 2-2: Wall-mounting bracket dimensions A. 2.8 in (71.4 mm) B.
  • Page 13 Installation Manual Mounting and sensor wiring MMI-20058013 April 2019 • For pole-mount installations, attach the U-bolt mounting piece to the instrument pole. Figure 2-3: Pole-mounting bracket attachment 3. Place and attach the transmitter-mounting bracket to the mounting bracket secured to the wall or instrument pole. Installation Manual...

  • Page 14: Wire The 9-Wire Remote-Mount Transmitter To The Sensor

    Connect the cable to the sensor-mounted junction box as described in the sensor documentation. You can access all product documentation on the documentation DVD shipped with the product or at www.emerson.com/flowmeasurement. Procedure 1. Remove the transmitter-to-sensor wiring compartment cover to reveal the terminal connections.
  • Page 15 Installation Manual Mounting and sensor wiring MMI-20058013 April 2019 Figure 2-5: Removal of the transmitter-to-sensor wiring compartment cover 2. Feed the sensor wiring cable into the transmitter wiring compartment. Figure 2-6: Sensor wiring feedthrough 3. Connect the sensor wires to the appropriate terminals: Installation Manual...

  • Page 16: Ground The Meter Components

    Mounting and sensor wiring Installation Manual April 2019 MMI-20058013 Figure 2-7: 9-wire transmitter-to-sensor wiring connections Note Connect the 4 drain wires in the 9-wire cable to the ground screw located inside the junction box. 4. Replace the transmitter-to-sensor wiring compartment cover and tighten the screws to 14-16 in-lbs.

  • Page 17: Rotating The Transmitter On The Sensor (Optional)

    Installation Manual Mounting and sensor wiring MMI-20058013 April 2019 • Keep all ground leads as short as possible, less than 1 Ω impedance. • Connect ground leads directly to earth, or follow plant standards. Procedure 1. Ground the sensor according to the instructions in the sensor documentation. 2.

  • Page 18: Rotating The Display Orientation

    Mounting and sensor wiring Installation Manual April 2019 MMI-20058013 2. Gently lift the transmitter on the feed through until it disengages from the notches on the feed through. You will not be able to remove the transmitter completely. 3. Rotate the transmitter to the desired position. CAUTION Do not rotate the housing more than 360°.

  • Page 19: Rotate The Sensor Wiring Junction Box On A Remote-Mount Transmitter (Optional)

    Installation Manual Mounting and sensor wiring MMI-20058013 April 2019 Rotate the sensor wiring junction box on a remote-mount transmitter (optional) In remote-mount installations, you can rotate the sensor wiring junction box on the transmitter up to plus or minus 180 degrees. Procedure 1.
  • Page 20 Mounting and sensor wiring Installation Manual April 2019 MMI-20058013 Figure 2-10: Rotation of the sensor wiring junction box 3. Gently set the junction box into its new position, confirming that the position is locked. 4. Replace the clamp in its original position and tighten the cap screw. Tighten the screw to 28 in lbf (3.16 N m)–...

  • Page 21: Wiring The Channels

    If you are installing the transmitter in a hazardous area, refer to Micro Motion approval instructions, shipped with the product or available from the Micro Motion web site (www.emerson.com/flowmeasurement). Improper installation in a hazardous area can cause an explosion. General configuration example A.

  • Page 22: Available Channels

    B. Safe area C. 2-wire cable power and signal D. Barrier E. 4-20 mA F. mA receiving device G. HART variables H. DCS I. Emerson AMS Trex communicator Available channels Signal Channel A Channel B Wiring terminals mA outputs 4-20mA Loop Powered (HART)

  • Page 23: Barriers Verified By Micro Motion

    Installation Manual Wiring the channels MMI-20058013 April 2019 Barriers verified by Micro Motion The following table lists the barriers that Micro Motion has verified with the 4200 transmitter. For other barriers, refer to the manufacturer's data sheet. Table 3-1: Barriers verified by Micro Motion Vendor Barrier Micro Motion...

  • Page 24: Channel Power Requirements

    Wiring the channels Installation Manual April 2019 MMI-20058013 Channel power requirements The supply voltage required by the 4200 transmitter depends on the total resistance in the mA loop. This includes all sense resistance and wire resistance. Channel A mA HART terminal requirements Use the chart below to determine the required supply voltage for Channel A based on loop resistance.
  • Page 25 Installation Manual Wiring the channels MMI-20058013 April 2019 Channel B mA terminal requirements Use the following chart to determine the required supply voltage for Channel B mA based on loop resistance. Figure 3-2: Channel B output supply voltage and loop resistance A.
  • Page 26 Wiring the channels Installation Manual April 2019 MMI-20058013 Channel B DO/FO terminal requirements Use the chart below to determine the required supply voltage for Channel B for DO/FO. Figure 3-3: Channel B FO/DO output supply voltage and loop resistance A. Loop resistance (Ohms) B.
  • Page 27 Installation Manual Wiring the channels MMI-20058013 April 2019 Channel B DO/FO high and low voltages for nonhazardous installations Figure 3-4: Output high and low voltages A. Output voltage (V) B. Load resistance (Ohm) C. Low voltage D. High voltage E. Voltage (volts) F.

  • Page 28: Access The Wiring Channels

    Wiring the channels Installation Manual April 2019 MMI-20058013 Access the wiring channels Procedure 1. Remove the wiring access cover to reveal the I/O wiring terminal block connectors. A. Channel A connections B. Channel B connections 2. Confirm which transmitter channels are activated, or ON, and identify the type of configuration you will be wiring to based on the options available.

  • Page 29: Wire The Channel A Ma Hart Output

    Installation Manual Wiring the channels MMI-20058013 April 2019 Figure 3-6: Channel and wiring configurations label Wire the Channel A mA HART output To wire the mA/HART output in explosion-proof, intrinsically safe, or nonhazardous installations, follow this procedure. Important Meter installation and wiring should be performed only by suitably-trained personnel using the appropriate government and corporate safety standards.

  • Page 30: Wire The Channel B Ma Output

    Wiring the channels Installation Manual April 2019 MMI-20058013 Wire the Channel B mA output To wire the mA output in explosion-proof, intrinsically safe, or nonhazardous installations, follow this procedure. Important Meter installation and wiring should be performed only by suitably-trained personnel using the appropriate government and corporate safety standards.

  • Page 31: Wire The Ma/Sil Output

    E. Counter or Discrete Output Wire the mA/SIL output Refer to the Micro Motion 4200 2-Wire Transmitter: Safety Manual for Safety Instrumented Systems for additional information regarding installation and commissioning that complies with SIS requirements. Installation Manual...
  • Page 32 Wiring the channels Installation Manual April 2019 MMI-20058013 ® Micro Motion 4200 2-Wire Transmitter...

  • Page 33: Power Up The Transmitter

    Installation Manual Power up the transmitter MMI-20058013 April 2019 Power up the transmitter The transmitter must be powered up for all configuration and commissioning tasks, or for process measurement. Procedure 1. Ensure that all transmitter and sensor covers and seals are closed. DANGER To prevent ignition of flammable or combustible atmospheres, ensure that all covers and seals are tightly closed.
  • Page 34 Power up the transmitter Installation Manual April 2019 MMI-20058013 ® Micro Motion 4200 2-Wire Transmitter...

  • Page 35: Configuring The Transmitter With Guided Setup

    Installation Manual Configuring the transmitter with Guided Setup MMI-20058013 April 2019 Configuring the transmitter with Guided Setup At initial startup of the transmitter, click the right arrow for the Menu option to access Guided Setup. This tool guides you through basic configuration of the transmitter. The guided setup allows you to upload configuration files, set the transmitter display options, configure channels, and review sensor calibration data.
  • Page 36 Configuring the transmitter with Guided Setup Installation Manual April 2019 MMI-20058013 ® Micro Motion 4200 2-Wire Transmitter...

  • Page 37: Using The Display Controls

    Installation Manual Using the display controls MMI-20058013 April 2019 Using the display controls The transmitter display interface includes a display (LCD panel) and four capacitive buttons – left, up, down, and right arrow keys – used to access the display menus and navigate the display screens.

  • Page 38: Configure The Display Backlight

    Using the display controls Installation Manual April 2019 MMI-20058013 Important When using the arrow keys, you must first activate the capacitive button, then release the same button by removing your finger from the glass to move up, down, right, left or to make a selection. To enable auto-scroll when navigating up or down, activate the appropriate button and continue to hold for one second.

  • Page 39: Communicating With The Transmitter

    Installation Manual Communicating with the transmitter MMI-20058013 April 2019 Communicating with the transmitter Use either the HART terminals connected to ProLink III or a hand-held 475 or Trex unit to download or upload data from/to the transmitter, because the service port is for factory use only.
  • Page 40 © 2019 Micro Motion, Inc. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. Micro Motion, ELITE, ProLink, MVD and MVD Direct Connect marks are marks of one of the Emerson Automation Solutions family of companies. All other marks are property of their respective owners.

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