Emerson Micro Motion ELITE Instruction Manual
Emerson Micro Motion ELITE Instruction Manual

Emerson Micro Motion ELITE Instruction Manual

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Installation and Operation Manual
P/N 20000175, Rev F
June 2003
Micro Motion
TM
Micro Motion
®
ELITE
Sensor
Instruction Manual
®

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Summary of Contents for Emerson Micro Motion ELITE

  • Page 1 Installation and Operation Manual P/N 20000175, Rev F June 2003 ® Micro Motion ® ELITE Sensor Instruction Manual Micro Motion...
  • Page 3 • Outside the U.K., phone +31 (0) 318 495 670 ©2003, Micro Motion, Inc. All rights reserved. Micro Motion is a registered trademark of Micro Motion, Inc. The Micro Motion and Emerson logos are trademarks of Emerson Electric Co. All other trademarks are property of their respective owners.
  • Page 5: Table Of Contents

    Contents Before You Begin ........Your new sensor........The installation process .
  • Page 6 Contents continued Troubleshooting ........General information........45 Zero drift .
  • Page 7: Before You Begin

    Before You Begin ® ® Your new sensor Your new Micro Motion ELITE sensor (CMF series) is one part of a Coriolis flowmetering system. The other part is a transmitter. Transmitter connections The sensor (except CMF300A) is available with two different transmitter connections: •...
  • Page 8 Before You Begin continued Components of the CMF010 sensor With junction box Flow direction arrow Purge connections or Process fitting Approvals tag rupture disks (optional) Thru-holes for alternative mounting Calibration tag Sensor Junction box housing Junction box side of Reverse side of sensor sensor With core processor...
  • Page 9 Before You Begin continued Components of the CMF025, CMF050, and CMF100 sensor CMF050: Side view of extended With junction box mount junction box Flow direction arrow Extension Purge connections Process fitting (optional) Junction box Sensor Calibration tag Approvals tag Sensor Junction box housing With core processor...
  • Page 10 Before You Begin continued Components of the CMF200 and CMF300 sensor With junction box With core processor Extension Extension CMF200: Side CMF200: Side view of extended view of extended mount junction mount core processor Junction Core Sensor Sensor processor ® ®...
  • Page 11 FRQWLQXHG Before You Begin Components of the CMF300A sensor Components of the CMF400 sensor: Integral booster amplifier with core processor 0LFUR 0RWLRQ (/,7( 6HQVRU ,QVWUXFWLRQ 0DQXDO...
  • Page 12 FRQWLQXHG Before You Begin Components of the CMF400 sensor: Remote booster amplifier with core processor Components of the CMF400 sensor: Integral booster amplifier with junction box 0LFUR 0RWLRQ (/,7( 6HQVRU ,QVWUXFWLRQ 0DQXDO...
  • Page 13: The Installation Process

    FRQWLQXHG Before You Begin Components of the CMF400 sensor: Remote booster amplifier with junction box The installation process 6WHS  /RFDWLRQ 6WHS  2ULHQWDWLRQ 6WHS  0RXQWLQJ 6WHS  :LULQJ 6WHS  6WDUWXS 0LFUR 0RWLRQ (/,7( 6HQVRU ,QVWUXFWLRQ 0DQXDO...
  • Page 14: Additional Information

    FRQWLQXHG Before You Begin Additional information 7URXEOHVKRRWLQJ 3XUJH ILWWLQJV 5XSWXUH GLVNV 0DLQWHQDQFH RI ODEHOV 5HWXUQ SROLF\ 0LFUR 0RWLRQ (/,7( 6HQVRU ,QVWUXFWLRQ 0DQXDO...
  • Page 15: Step 1 Location

    Installation Step 1 Location Pipe run Maximum wiring distances Table 1. Maximum cable lengths...
  • Page 16: Environmental Limits

    Location Environmental limits • • • • •...
  • Page 17: Core Processor

    Location Core processor Valves Hazardous area installations • • • • •...
  • Page 19: Step 2 Orientation

    Installation Step 2 Orientation Flow direction Orienting the conduit opening 0LFUR 0RWLRQ (/,7( 6HQVRU ,QVWUXFWLRQ 0DQXDO...
  • Page 20 FRQWLQXHG Orientation Core processor mounted on ELITE sensor 0LFUR 0RWLRQ (/,7( 6HQVRU ,QVWUXFWLRQ 0DQXDO...
  • Page 21: Process Fluid

    FRQWLQXHG Orientation Junction box mounted on ELITE sensor Process fluid 0LFUR 0RWLRQ (/,7( 6HQVRU ,QVWUXFWLRQ 0DQXDO...
  • Page 22 FRQWLQXHG Orientation Orientations for measuring liquids 0LFUR 0RWLRQ (/,7( 6HQVRU ,QVWUXFWLRQ 0DQXDO...
  • Page 23 FRQWLQXHG Orientation Orientations for measuring gases 0LFUR 0RWLRQ (/,7( 6HQVRU ,QVWUXFWLRQ 0DQXDO...
  • Page 24 FRQWLQXHG Orientation Orientations for measuring slurries 0LFUR 0RWLRQ (/,7( 6HQVRU ,QVWUXFWLRQ 0DQXDO...
  • Page 25: Step 3 Mounting

    Installation Step 3 Mounting ® Mounting any ELITE sensor...
  • Page 26: Optional Cmf010 Mounting

    Mounting Optional CMF010 mounting CMF010 mounting with bolts ULJLG...
  • Page 27: Cmf300A High-Temperature Sensors

    Mounting CMF300A high-temperature sensors CMF300A remote-mount junction box Installing wafer-style sensors...
  • Page 28 Mounting Wafer-style assembly...
  • Page 29 Mounting Tightening sensor alignment rings...
  • Page 31: Step 4 Wiring

    Installation Step 4 Wiring Hazardous area installations CMF400 sensor...
  • Page 32: Cmf400 Booster Amplifier

    Wiring CMF400 booster amplifier Wiring to remote booster amplifier...
  • Page 33 Wiring Power supply wiring on remote booster amplifier...
  • Page 34 Wiring Power supply wiring on integrally mounted booster amplifier...
  • Page 35: Cmf300A Junction Box

    Wiring CMF300A junction box...
  • Page 36 Wiring CMF300A sensor cable and junction box...
  • Page 37 Wiring...
  • Page 38 Wiring Wire-to-wire connections in CMF300A junction box...
  • Page 39: Connecting And Shielding 9-Wire Cable

    Wiring Wiring connections at CMF300A sensors Connecting and shielding 9-wire cable •...
  • Page 40 Wiring Wiring to RFT9739 field-mount transmitter Wiring to RFT9739 rack-mount transmitter...
  • Page 41 Wiring Wiring to Model 3500 with screw or solder terminals Wiring to Model 3500 with I/O cable Wiring to Model 3700...
  • Page 42: Core Processor To A 4-Wire Remote Transmitter Or Remote Host

    Wiring Wiring to IFT9701 or Model 5300 transmitters Wiring the 9-wire connection to Model 2700 field-mount transmitter Core processor to a 4-wire remote transmitter or remote host...
  • Page 43 Wiring...
  • Page 44 Wiring...
  • Page 45 Wiring...
  • Page 46 Wiring Core processor terminals...
  • Page 47: Sensor Grounding

    Wiring Sensor grounding...
  • Page 49: Step 5 Startup

    Installation Step 5 Startup Zeroing Configuration, calibration, and characterization &RQILJXUDWLRQ SDUDPHWHUV &DOLEUDWLRQ &KDUDFWHUL]DWLRQ...
  • Page 50: Customer Service

    Startup Customer Service • • • • •...
  • Page 51: Troubleshooting

    Troubleshooting General information...
  • Page 52 Troubleshooting • • • • •...
  • Page 53: Zero Drift

    Troubleshooting Zero drift Troubleshooting zero drift...
  • Page 54: Erratic Flow Rate

    Troubleshooting Erratic flow rate Troubleshooting erratic flow rate...
  • Page 55: Inaccurate Flow Rate Or Batch Total

    Troubleshooting Inaccurate flow rate or batch total Troubleshooting inaccurate flow rate or batch total...
  • Page 56: Inaccurate Density Reading

    Troubleshooting Inaccurate density reading Troubleshooting inaccurate density reading...
  • Page 57: Inaccurate Temperature Reading

    Troubleshooting Inaccurate temperature reading Troubleshooting inaccurate temperature reading Troubleshooting at the transmitter...
  • Page 58 Troubleshooting &KHFN WKH FDEOH SUHSDUDWLRQ &KHFN ZLUH WHUPLQDWLRQV &KHFN RKP OHYHOV...
  • Page 59 Troubleshooting Cross-section of cable with drain wires Nominal resistance ranges for flowmeter circuits...
  • Page 60 Troubleshooting 2XWSXW ZLULQJ...
  • Page 61: Troubleshooting At The Sensor

    Troubleshooting )ORZPHWHU FDEOH Cross-section of externally shielded cable Troubleshooting at the sensor...
  • Page 62 Troubleshooting...
  • Page 63 Troubleshooting /HDNV &DYLWDWLRQ DQG IODVKLQJ &DVFDGLQJ +LJK SRLQWV LQ WKH V\VWHP...
  • Page 64 Troubleshooting /RZ SRLQWV LQ WKH V\VWHP &KHFNLQJ WKH GHQVLW\ UHDGLQJ...
  • Page 65: Purge Fittings

    Appendix Purge Fittings Keeping purge fittings sealed • • • • • Using purge fittings...
  • Page 66 Purge Fittings Purge fittings Removing a purge plug...
  • Page 67 Purge Fittings Case purging procedure...
  • Page 68 Purge Fittings Time required to purge ELITE sensor cases...
  • Page 69: Rupture Disks

    Appendix Rupture Disks Keeping the rupture disks sealed • • • • • Rupture disk...
  • Page 70 Rupture Disks Using the rupture disks Removing a rupture disk...
  • Page 71: Label Maintenance And Replacement

    Appendix Label Maintenance and Replacement • • • • • Label number 1003972 CAUTION: Removal of plugs will require sensor case to be repurged with a dry inert gas. WARNING: Improper pressurization may result in injury. Refer to sensor manual for repurging instructions. Label number 3002734 WARNING Pressure Relief Zone.
  • Page 72 Label Maintenance and Replacement Label number 3600460 Label number 3005784 Label number 3100436...
  • Page 73: Return Policy

    Appendix Return Policy General guidelines New and unused equipment Used equipment...
  • Page 75: Index

    Index...
  • Page 76 Index...
  • Page 77 Index...
  • Page 80 +31 (0) 318 495 670 (65) 6777-8211 +31 (0) 318 495 689 (65) 6770-8003 Micro Motion United Kingdom Micro Motion Japan Emerson Process Management Limited Emerson Process Management Horsfield Way Shinagawa NF Bldg. 5F Bredbury Industrial Estate 1-2-5, Higashi Shinagawa Stockport SK6 2SU U.K.

Table of Contents