Related Manuals for Munters Farm Center Pro
Summary of Contents for Munters Farm Center Pro
- Page 1 Farm Center Pro / Farm Manual for use and maintenance Master Pro Farm Center Pro, Farm Master Pro Controllers Ag/MIS/UmGB-2288-10/15 Rev. 1.2 P/N: 110504...
- Page 2 Farm Center Pro, Farm Master Pro Manual for use and maintenance Revision: N.1.2 of 12/2016 Product Software: 2.0 This manual for use and maintenance is an integral part of the apparatus together with the attached technical documentation. This document is destined for the user of the apparatus: it may not be reproduced in whole or in part, committed to computer memory as a file or delivered to third parties without the prior authorization of the assembler of the system.
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Page 3: Table Of Contents
4.1 Environmental Protection --------------------------------------------------------------------------------------------------------------------------------------------- 4.2 Sensors and Shielded Wiring ----------------------------------------------------------------------------------------------------------------------------------- 4.3 Installation and Electrical Connections --------------------------------------------------------------------------------------------------------------- 4.4 Farm Center Pro/Farm Master Pro Wiring Diagrams -------------------------------------------------------------------------------- 4.5 Dip Switch Configuration -------------------------------------------------------------------------------------------------------------------------------------------- TECHNICAL SPECIFICATIONS --------------------------------------------------------------------- 24 CONTROL MENU ------------------------------------------------------------------------------------ 25 6.1 Temperature Curve --------------------------------------------------------------------------------------------------------------------------------------------------------- 6.2 Minimum / Maximum Levels... - Page 4 SYSTEM MENU: VENTILATION LEVELS ----------------------------------------------------------- 43 9.1 Ventilation Levels -------------------------------------------------------------------------------------------------------------------------------------------------------------- 9.2 Variable Fan Levels --------------------------------------------------------------------------------------------------------------------------------------------------------- 9.3 Curtain Levels --------------------------------------------------------------------------------------------------------------------------------------------------------------------- 9.4 Stir Fan ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SYSTEM MENU: CALIBRATION -------------------------------------------------------------------- 47 10.1 Temperature ------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 10.2 Humidity -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 10.3 Static Pressure -------------------------------------------------------------------------------------------------------------------------------------------------------------------- © Munters AB, 2015...
- Page 5 FARM MASTER PRO FUNCTIONS ----------------------------------------------------------------- 54 12.1 Cold Start ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 12.2 Set Unit Number --------------------------------------------------------------------------------------------------------------------------------------------------------------- 12.3 Main Menu ------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 12.4 Calibration --------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 12.4.1 Temperature Sensor Calibration ..................... 12.4.2 Calibration Procedure ........................ 12.5 Test ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WARRANTY -------------------------------------------------------------------------------------------- 56 © Munters AB, 2015...
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Page 6: Introduction
The information contained herein has been prepared by qualified experts within Munters. While we believe the information is accurate and complete, we make no warranty or representation for any particular purposes. The information is offered in good faith and with the understanding that any use of the units or accessories in breach of the directions and warnings in this document is at the sole discretion and risk of the user. -
Page 7: Precautions
• proper grounding of the inverter's chassis and motor power cable • proper grounding of low voltage cable shield wire • that the controller and inverter cables are kept in separate conduits or wire bundles • © Munters AB, 2015... -
Page 8: Before Using
The Farm Center Pro communicates with up to ten Farm Master Pro units to access history, collect events and alarms for each and all relevant data up to 100 days. -
Page 9: Features
Each Farm Master Pro can operate independently in case of Farm Center Pro malfunction or loss of power. Using an internal battery when the Farm Master Pro is operating “alone”, there is no history collection or possibility to change parameters. -
Page 10: Network Diagrams
3.4 Network Diagrams The following diagrams illustrate sample Farm Center Pro – Farm Master Pro networks. Figure 1: Farm Center Pro – Farm Master Pro – MUX Network Figure 2: Farm Center Pro – Farm Master Pro – Farm Guard Network... -
Page 11: Farm Center Pro Keyboard
3.5 Farm Center Pro Keyboard Table 1: Keyboard Functions Menu Toggles the menu function Room The Room key is used to switch between rooms. Press Room, press a number to reach the required room then Enter. Arrows Use the arrows to scroll a short press in any direction moves one notch. -
Page 12: Farm Center Pro Main Screen
Numeric The Number keys are pressed to type a number and when numbers should be selected. Delete The 'Delete' key erases typing mistakes. Help 3.6 Farm Center Pro Main Screen Room Temperatures Growth day, Temperature data © Munters AB, 2015... -
Page 13: Main Menu
• A dotted lined square indicates N/A (not available). 3.7 Main Menu Table 2and Table 3 detail the complete Farm Center Pro main menu structure. The menu has two levels. 1. Press the left/right arrow keys to scroll between menus. - Page 14 2. Analog Sensors 3. Curtain Levels 3. Static Pressure 3. Digital Sensors 4. Stir Fans 4. Water and Feed 4. Analog Output 5. Variable Fans Setup 6. Temperature Definition 7. Curtain Setup 8. Fan Air Capacity © Munters AB, 2015...
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Page 15: Mechanical Installation Guide
Do not use light wires for these ground connections. They must carry heavy lightning currents, • sometimes exceeding thousands of amperes. Certainly, do not use the shielding of sensor and low voltage wiring for this purpose. © Munters AB, 2015... -
Page 16: Installation And Electrical Connections
Otherwise, the acetic acid will attack the metal parts, including circuitry. Drill cable entry holes on the bottom of the box only. • 4.4 Farm Center Pro/Farm Master Pro Wiring Diagrams Figure 3: Communication Wiring Diagram (Farm Communication Box) •... - Page 17 Figure 3: Communication Wiring Diagram (Farm Communication Box) Figure 3 key Modem Farm Center Pro Board Farm Communication Box PCB Farm Center Pro Board Communication Card Figure 4: Communication Wiring Diagram (Farm Guard) Figure 4 key Farm Guard unit Farm Center Pro Board...
- Page 18 • Shield to ground on one end only! Farm Center Pro Board Farm Master Pro ground strip Farm Center Pro Board Communication Card Farm Master Pro Board Farm Master Pro communication ports Farm Master Pro unit Continue wiring to other units...
- Page 19 Figure 6: Farm Master Pro Wiring Diagram (Analog Output Devices, Digital Sensors) Figure 6 key Digital inputs Inlets COM port Ground strip RHS Plus SE RHS white wire Variable fan RHS red wire Variable heater 10 RHS black wire The following table details the inputs. © Munters AB, 2015...
- Page 20 Variable fans Figure 7: Farm Master Pro Wiring Diagram (Variable Speed Fans, Grounding) CAUTION To ensure compliance with EMC 61000-6-3, install an appropriate filter; for example a Munters' filter (P/N: P-EMI), TDK-RSHN-2016 L or similar devices. © Munters AB, 2015...
- Page 21 Figure 8: Wiring Diagram of Main Voltage Section Showing Filtering NOTE All the remaining wiring to the main voltage section remains as illustrated in the Farm Master Pro Variable Speed Wiring Diagram. © Munters AB, 2015...
- Page 22 Figure 9: Farm Master Pro Wiring Diagram (Relays, RTS-2) CAUTION Each output requires a 16 amp circuit breaker! Table 5: Wiring Diagram Inputs (B) Number Wire 18, 19 COM (Black) T1 (Red) Temperature Sensor T2 (Red) T3 (Red) T4 (Red) © Munters AB, 2015...
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Page 23: Dip Switch Configuration
On the PCB is written which switch goes with the relay. Not doing so may result in the motors closing and opening the curtains simultaneously, due to bad configuration or programming on behalf of the user. Figure 10: Farm Master Pro's CPU © Munters AB, 2015... -
Page 24: Technical Specifications
Ambient Climate Operating temperature range 32º to 122º F (0º to 50º C) Storage temperature range 14º to 158º F (-10º to 70º C) Indoor Applications The equipment is designed for use in indoor applications only! Certification © Munters AB, 2015... -
Page 25: Control Menu
70.0 90.0 Farm Center Pro provides separate temperature curves for growth day, target temperature, heat temperature, tunnel temperature and low/high alarm temperatures. The controller creates a curve for each one and uses it as a reference. The program alters at midnight prior to the next day on the next row programmed. -
Page 26: Minimum / Maximum Levels
Day / Weight • 6.2.1 D Minimum / Maximum by Growth Day defines the ventilation by the growth day. 20:29:08 04-Jan-15 Min Max Levels: by Day Room 1 Minimum Maximum In Control > Min/Max Levels define: • © Munters AB, 2015... -
Page 27: Time
Soft Min Temp: Choice whether to use the current inside temperature or the outside temperature to determine when to use the soft minimum. o Soft Min. Temp. Band: Difference below heat temperature to set temperature at which to enforce low temperature minimum ventilation level © Munters AB, 2015... -
Page 28: Soft Minimum / Maximum By Time
Maximum Cold: Set the maximum ventilation level when temperatures are below Outside Temperature Cold parameter. o Maximum Warm Set the maximum ventilation level when temperatures are above the Outside Temperature Warm parameter. 2. In Control > Min/Max Levels > Help definet: © Munters AB, 2015... -
Page 29: By Weight
The By Weight option enables controlling the minimum air flow depending on the number of pigs, their weight and the current outside temperature. When using the Weight option, Farm Center Pro takes several parameters and calculates the air speed, level of ventilation and cycle time needed to supply the required volume. -
Page 30: Humidity
It holds the increase for ‘Duration Seconds.. After the duration, the ventilation level comes back down automatically. 20:29:08 04-Jan-15 Humidity Room 1 Parameter Value Humidity Target Delay (minutes) Duration (seconds) Humidity Band (%) Diff From Heat to Stop Install humidity sensors (Figure 6, page 19). © Munters AB, 2015... -
Page 31: Static Pressure
Wind Delay (sec): Static pressure is affected by wind. This parameter ensures that an alarm is given due to a stable change in pressure and not an accidental one that may have been caused by a wind gust. © Munters AB, 2015... -
Page 32: Heaters
Heat Lamp Diff: Differential from heat temperature to initiate heat lamps. 2. In Control > Heater > Help define: o Variable heaters: For each variable heater define the minimum and maximum ouput percentage; this is a safety measure. © Munters AB, 2015... -
Page 33: Cool Pad
0:00 0:00 0:00 0:00 1. Define the parameters: o Day: Set growth day. o From Time: The cool pad begins operating at this time. o To Time: The cool pad ceases to operate at this time. © Munters AB, 2015... -
Page 34: Light
This menu defines the feeding schedule. There are up to five programmable lines. 20:29:08 04-Jan-15 Feeder Room 1 From Time Time 0:00 0:00 0:00 0:00 0:00 0:00 0:00 0:00 0:00 0:00 Day: Set growth day. • From Time: Lights turn on. • © Munters AB, 2015... -
Page 35: Timers
From: (HH:MM) Start time. • To: (HH:MM) End time. • To/From Temperature (From T./To T.): The temperature range for extra system activity. • • On/Off: (sec) On/off cycle by seconds. This table consists of up to three programs. © Munters AB, 2015... -
Page 36: Management Menu
Add Mortality: Insert number of dead animals. • Animals Placed: Insert animals placed. • • Animal Update: Updates the number of animals. NOTE If incorrect figures are entered, it is possible to correct them by entering negative figures. © Munters AB, 2015... -
Page 37: Day & Group
All alarms are disabled A flashing massage appears while displaying temperature. "E" appears in Farm Master Pro and "Empty House" in Farm Center Pro. NOTE Setting controller to Normal or Empty mode inserts an event to History/Event table. - Page 38 Auxiliary Alarm Related History: When assigning a related function, alarm occurs if the • associated digital input fails to follow the relay. Digital input must be active when its associated relay is on. If there is no related function the alarm turns on when digital input is active. © Munters AB, 2015...
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Page 39: History Menu
Maximum 82.1 79.2 82.9 82.1 81.7 82.2 8.2 Humidity 20:29:08 04-Jan-15 History Humidity Room 1 Average Minimum Maximum • Sensors: Data collection for minimum, maximum and average in temperature and humidity for the last 100 days © Munters AB, 2015... -
Page 40: Water
• Daily %: Percent change from previous day 8.5 Mortality 20:29:08 04-Jan-15 History Mortality Room 1 Daily Mortality Total Animals Day: Growth day • Daily Mortality: Daily mortality • Total Animals: Mortality total since growth day one • © Munters AB, 2015... -
Page 41: Heater
12. Sn.2 Def Err 13. Sn.3 Def Err 14. Sn.1 Out Rng: Sensor out of range 15. Sn.2 Out Rng 16. Sn.3 Out Rng 17. Sn. Not Def: Sensor not defined 18. Aux Alarm: Auxiliary alarm © Munters AB, 2015... -
Page 42: Event
• Menu#: Which menu number has been changed The events table is similar to the alarms table but without icons. For example: in the table above “Menu #11” means that there was a change of settings in CONTROL Menu 1, Temp Curve Table. © Munters AB, 2015... -
Page 43: System Menu: Ventilation Levels
The controller cannot exit tunnel until the outside temperature is less than tunnel temperature plus this differential. This number can be positive or negative. To eliminate the effect of this parameter on tunnel exit, enter a large positive number such as 90.0. Default: 0.0 © Munters AB, 2015... - Page 44 Default: 0 The following table is an example of a proper ventilation setting. Note that tunnel is not noticeable on the current table and is set according to the system parameter- 1 tunnel level. Tunnel Fans Diff © Munters AB, 2015...
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Page 45: Variable Fan Levels
The percentage for a full circle represents the fan operation percentage from the maximum. If set on 30% it will operate up to 30% of the maximum. The percentage for a half full circle represents the fan operation percentage in off mode during cycle operation. © Munters AB, 2015... -
Page 46: Curtain Levels
From Level: At what level the application starts • • To Level: At what level the application stops If any of the definitions above is set on 0, the circulation fan operates at any time or level according to the differential. © Munters AB, 2015... -
Page 47: System Menu: Calibration
Only calibrate the sensor if you have reason to believe that they are producing inaccurate results. If required, calibrate the humidity sensor by using a very accurate reference instrument and enter the offset number in the Humidity factor line. © Munters AB, 2015... -
Page 48: Static Pressure
10.4 Water and Feed The water and feed system operates on a pulse counting method. Enter the amount of feed/water per pulse. 20:29:08 04-Jan-15 Calibration Humidity Room 1 Device Factor Water per Pulse Feed per Pulse © Munters AB, 2015... -
Page 49: System Menu: Installation
11 System menu: Installation The following sections detail how to configure the Farm Center Pro software. For details on the physical installation, refer to Mechanical Installation Guide, page 15. Relay Layout • Analog Sensors Layout • Digital Input • Analog Output •... -
Page 50: Analog Sensors Layout
Humidity 1 Inside Farm Center Pro supports up to four temperature sensors and one humidity sensor. Temperature Sensors 1 – 3 can be inside the house. Temperature Sensor 4 only can be defined as Inside or Outside'. 11.3 Digital Input In this screen, define the digital sensors. -
Page 51: Analog Output
Map Temperature sensors 1 - 4 to each function as required. 1. Scroll to each function. 2. Press the arrow keys to highlight a temperature sensor symbol/ 3. Map the sensors as required. o V = mapped © Munters AB, 2015... -
Page 52: Curtain Setup
Calibration consists of forcing the curtain to the nearest limit, 0% or 100% with adequate overtime to ensure reaching the limit switch. Then the curtain returns to its © Munters AB, 2015... -
Page 53: Fan Air Capacity
20:29:08 04-Jan-15 About Room 1 Parameter Value Software Version 2.00r01 Hardware Version 01.00.01 LCD Version 01.00.01 Farm Master Version 2000 Use the arrow keys to switch between controllers and press select to view the software version. © Munters AB, 2015... -
Page 54: Farm Master Pro Functions
Calibrate the temperature sensor immediately after reading. • 12.4.2 C ALIBRATION ROCEDURE 1. Press SELECT and the “up” arrow keys simultaneously and hold them together for about two seconds. The display alternates between the sensor number and the temperature measured. © Munters AB, 2015... -
Page 55: Test
Temperature sensors with the A/D counts blinking on the screen • Hu: Humidity sensor A/D counts • Ai1-2: Analog inputs 1 to 2 • • Prs: Pressure A/D counts DG1-3: Digital inputs 1 to 3 © Munters AB, 2015... -
Page 56: Warranty
Munters plant was required: if this is not done, the user is fully responsible for the damage which they could suffer. - Page 57 The use of non-original spare parts or incorrect assembly exonerates the manufacturer from all liability. Requests for technical assistance and spare parts can be made directly to the nearest Munters office. A full list of contact details can be found on the back page of this manual.
- Page 58 Munters Brasil Industria e Comercio Ltda, Phone +55 41 3317 5050, Canada Munters Corporation Mason, Phone +1 517 676 7070, China Munters Air Treatment Equipment (Beijing) Co. Ltd, Phone +86 10 80 418 000, Denmark Munters A/S, Phone +45 9862 3311, India...
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