Munters Platinum Pro Installation Manual
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Munters Platinum Pro Installation Manual

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Installation Manual
Platinum Pro/Platinum Touch/
Rotem One/Rotem Pro
Climate Controllers
Ag/MIS/ImGB-2601-06/18 Rev 2.3
P/N: 116472
Platinum
Pro/Platinum
Touch/Rotem
One/Rotem
Pro

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  • Page 1 Platinum Pro/Platinum Touch/Rotem One/Rotem Installation Manual Platinum Pro/Platinum Touch/ Rotem One/Rotem Pro Climate Controllers Ag/MIS/ImGB-2601-06/18 Rev 2.3 P/N: 116472...
  • Page 2 Platinum Pro/Platinum Touch/ Rotem One/Rotem Pro Installation Manual Revision: N2.3 of 08.2024 Product Software: Version 6.26/7.26 This manual for use and maintenance is an integral part of the apparatus together with the attached technical documentation. WARNING! This document is destined for the user of the apparatus; it may not be...

  • Page 3: Table Of Contents

    Mise à la Terre Pour les Contrôleurs ............Piquets de Prise de Terre ............. 13 2.2.8.1 Fil de Garde ................... 14 2.2.8.2 Colliers de Mise à la Terre ............15 2.2.8.3 Quels Elements Doivent etre mis a la Terre? ......15 2.2.8.4 © Munters AB, 2020...
  • Page 4 ................... Typical Accessories ....................21 Product Symbols ....................23 4.4 Rotem One/Rotem Pro: Normally Open/Closed Cards ........23 ..................... MOUNTING THE UNITS Installing the Platinum Pro .................. 24 5.1.1 What Comes in the Package ..............................5.1.2 Mounting the Platinum Pro ........................
  • Page 5 SCALE CARD WIRING Bird Scale Wiring ....................57 Feed Scale Wiring ....................58 Silo Scale Wiring ....................59 ............APPENDIX A: PLATINUM PRO METAL ASSEMBLY Metal Assembly Precautions ................61 Panels ........................62 Panel Dimensions ....................63 9.4 Mounting the Panels .....................67 Connecting the Metal Panels ................

  • Page 6: Introduction

    Munters Controllers. 1.3 Notes Date of release: May 2009 Munters cannot guarantee to inform users about the changes or to distribute new manuals to them. All rights reserved. No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of Munters.

  • Page 7: Precautions

    (marine grade) to make waterproof connections. • Use shielded wiring for low level signals. For buried wiring (building to building runs) use high grade jell filled cables that are impervious to moisture. © Munters AB, 2020...

  • Page 8: Electrical Guidelines

    2.1.2 E LECTRICAL UIDELINES Munters strongly recommends that only panel mount controllers should be • installed directly in an electrical closet. Placing this unit in proximity (2 meters/6.5 feet or less) to any electrical device • that transmits 10 amps or more of current can result in severe signal interference.

  • Page 9: Checking The Battery Level

    6. Location: Close to the main circuit breaker panel and in moist soil. For example in an area that is usually wet from a drip or a low spot where water drains. Make sure the area is well protected from damage by lawnmowers, tractors, etc.’. © Munters AB, 2020...

  • Page 10: Ground Wire

    The other end of the grounding wire should be attached to the ground bus on the main panel. 2.1.8.5 Lightening Protection Because of the potential for lightning damage to electronic devices, Munters recommends supplying lightning protection on both the power supply and the communication terminals (if used).

  • Page 11: Power Line Protection

    While no lightning protection is perfect, the RPLP-1 significantly enhances the reliability of built-in lightning protection. In addition, Munters recommends using an isolation transformer in front of the RPLP-1 to help block lightning and other transients.

  • Page 12: Directives Électriques

    à l'humidité. 2.2.2 D É IRECTIVES LECTRIQUES Munters recommande vivement que seuls les contrôleurs montés sur panneau • soient installés directement dans une armoire électrique. Si cette unité est installée dans une armoire électrique, assurez-vous qu’il n'y a pas •...

  • Page 13: Vérification Du Niveau De La Batterie

    Protection de la Ligne de Communication • 2.2.8.1 Piquets de Prise de Terre Les piquets de prise de terre sont utilisés pour connecter efficacement le système à la terre, lorsque le courant peut être dissipé dans le sol. © Munters AB, 2020...

  • Page 14: Fil De Garde

    à gazon, des tracteurs, etc. Il devrait être enterré au moins à 15 cm sous le sol pour protection, et être inséré dans la maison aussi vite que possible. Il est important que le fil ne soit pas coupé, il devrait rester entier. © Munters AB, 2020...

  • Page 15: Colliers De Mise À La Terre

    RPLP-1 pour des instructions de câblage détaillées. Bien qu’aucune protection contre la foudre ne soit parfaite, le RPLP-1 améliore considérablement la fiabilité de la protection contre la foudre intégrée. De plus, Munters recommande d’utiliser un transformateur d’isolement devant le RPLP-1 pour aider à bloquer la foudre et d’autres transitoires.

  • Page 16: Specifications

    0° to +50° C (32° to 125° F) Temperature Range Dimensions (HxWxD) Platinum Touch/Platinum Pro: 504 x 423 x 200 mm (19.8 x • 16.6 x 7.9 in) Rotem One/Rotem Pro: 665 x 484 x 247 mm (26 x 19 x 9.7 in) •...
  • Page 17 Relays must be suitably protected against overcurrent, using a circuit breaker rated at 10A. Keep the controller closed and locked. Only authorized personnel should open and • close the unit. © Munters AB, 2020...

  • Page 18: Before Using

    4 Before Using NOTE Platinum Pro refers to the Platinum Pro and Platinum Touch units unless specified. Rotem One refers to the Rotem One and Rotem Pro units unless specified. • Layout • Typical Accessories • Product Symbols • Rotem One/Rotem Pro: Normally Open/Closed Cards 4.1 Layout...

  • Page 19: Platinum Pro Layout

    4.1.2 P LATINUM AYOUT This illustration displays the main elements found in the Platinum Pro and Platinum Touch. Figure 3: Platinum Pro /Platinum Touch Layout Figure 3 key Backup screen and keyboard (Touch only) Communication card Main CPU card Power supply...

  • Page 20: Rotem One Layout

    Pressure sensor Normally Open, Normally Closed, Winch, Current Sense cards Analog Input/Output and Digital Input Switch cards cards Alarm card Internal communication card NOTE Figure 3 and Figure 4 are example layouts. Each installation can differ. © Munters AB, 2020...

  • Page 21: Typical Accessories

    Figure 5: Rotem One External Parts 4.2 Typical Accessories Platinum Pro and Rotem One support: • Analog input, digital input, analog output cards • 1 x Rotem One Expansion unit • RLED 2.0 • RDT-5 (Software version X.20 supports two RDT-5 units) •...
  • Page 22 Figure 6: Expansion units Figure 7: RLED 2.0 Figure 8: RDT-5 Figure 9: RSU-2 Figure 10: HUB Figure 11: Accessories © Munters AB, 2020...

  • Page 23: Product Symbols

    Rotem One / Rotem Pro - Combined Normally Close/Open Switch Card (P/N: P4-NC&NO-SC): 900-99-00336 • Rotem One / Rotem Pro - Combined Normally Close/Open Set 30A (P/N: P4-NC&NO-S-30A): 900-99-00337 (sets include relay cards and a switch) © Munters AB, 2020...

  • Page 24: Mounting The Units

    5 Mounting the Units The following sections detail the initial steps required when installing the controllers. Users installing the Panel Mounts, refer to Appendix A: Platinum Pro Metal Assembly. • Installing the Platinum Pro • Installing the Rotem One 5.1 Installing the Platinum Pro •...

  • Page 25: Drilling

    2. Drill a hole on the bottom side of the controller box. Verify that the high voltage cables being used fit through the hole properly. NOTE Munters recommends drilling at least two (2) holes, placed as close to the front edge as possible (to avoid crowding the wiring).

  • Page 26: Installing The Rotem One

    • One Rotem One unit • Two hanging brackets • Six long screws • Six short screws • One packet of labels • 2 copies of keys • 4 RTS-2 sensors • Air pressure hoses (option) © Munters AB, 2020...

  • Page 27: Knockouts

    Using a screwdriver and a hammer, gently apply pressure to the knockouts. • Only open the holes that you require. • Munters recommends removing the knockouts before mounting the unit. 5.2.3 M OUNTING Rotem One comes with two hanging brackets.
  • Page 28 Figure 19: Unit brackets 3.Hang the Rotem One on the wall bracket and screw the securing brackets to the wall. Figure 20: Mounting Completed © Munters AB, 2020...

  • Page 29: High Voltage Wiring

    Connect electricity to the controller power supply (2). o Connect the grounding strip to the grounding rod (3). • 100 - 240 VAC, 50/60 Hz; USA: L1, L2; ROW line, neutral (4) Figure 21: Power Supply Wiring Diagram © Munters AB, 2020...

  • Page 30: Rplp Wiring

    2. Connect the RPLP Neutral terminal to the Rotem One L1 terminal. 3. Connect the RPLP Line terminal to the Rotem One L2 terminal (4). o 100 – 240 VAC, 50/60 Hz o USA: ground, L1, L2 o ROW Ground, line, neutral Figure 22: Wiring the RPLP © Munters AB, 2020...

  • Page 31: Relay Wiring

    6.3 Relay Wiring • Platinum Pro Relay Wiring • Rotem One Relay Wiring • Final Steps 6.3.1 P LATINUM ELAY IRING This procedure details how to connect output relays to poultry house devices. 1. Connect the control phase commons to the relays’ contacts (the common wire to all relays with the same function).

  • Page 32: Rotem One Relay Wiring

    Phase commons 6.3.3 F INAL TEPS 1. Locate the bag of stickers placed on the inside of the controller door. 2. On the sticker below each relay, write the name of the device connected to the relay. © Munters AB, 2020...

  • Page 33: Winch Card Relay Wiring

    (opening air sources such as inlets) in a power/heating event. Winch Cards are optional. Users employing an RBU-27 SE do not require Winch Cards. Munters recommends that users employing an RBU-5 or RBU-3 install Winch Cards. • Platinum Pro Winch Card Relay Wiring •...

  • Page 34: Rotem One Winch Card Relay Wiring

    1. Connect separate control phase commons for each inlet or curtain. Figure 30: Winch Card Control Phase Commons Figure 30 key Open curtain (Normally Open Relay) Close curtain (Normally Open Relay) 2. Connect the output wires to the required device. © Munters AB, 2020...

  • Page 35: Completing The Wiring

    6.5 Completing the Wiring • Platinum Pro: Tie the cables together with tie wraps and route them as shown (through the high voltage wiring holes drilled as shown in Drilling, page 25). • Rotem One: Tie the cables together with tie wraps and route them through the knockouts.

  • Page 36: Low Voltage Wiring

    • 7.1 Analog Input Wiring Platinum Pro/Rotem One’s analog input card (P/N: C-P3-RAIC12) supports up to 12 analog devices: temperature, light, CO2, and humidity sensors, wind direction detectors, and potentiometers. The analog input cards include surge and lightening protection circuits and do not require additional external protections.

  • Page 37: Analog Card Dip Switches

    On position in a set nullifies those functions!! • DIP Switch 1: 4 – 20 mA (CO2 and light sensors) • DIP Switch 2: 0 – 5V (humidity) • DIP Switch 3: Potentiometer and wind direction sensors • DIP Switch 4: Temperature sensor © Munters AB, 2020...

  • Page 38: Analog Input Wiring Diagram For Temperature Sensors

    Figure 32 shows an example of temperature sensor wiring. Figure 32: Temperature Sensor Wiring and IN Dipswitch Figure 32 key T input IN input COM ports Shield wire connected to grounding strip © Munters AB, 2020...

  • Page 39: Analog Input Wiring Diagram For Co2

    Figure 33 key Number Function Number Function Red wire: +12V Brown wire: phase Black wire: -12V (Sig COM) Blue wire: neutral IN 1 to IN 4 COM port Shield wire CAUTION Connect the shield to the safety ground. © Munters AB, 2020...

  • Page 40: Analog Input Wiring Diagram For Rls

    2. IN1 – IN4: Turn DIP Switch 1 of the corresponding channel. Figure 34: Light Sensor Wiring and IN Dipswitch Figure 34 key Red wire (+12V) Black wire (IN1 – IN4) Shield wire connected to grounding strip CAUTION Connect the shield to the safety ground. © Munters AB, 2020...

  • Page 41: Analog Input Wiring Diagram For Potentiometers

    2. IN1 – IN4: Turn DIP Switch 3 (POT) on each set as required. Figure 35 shows an example potentiometer wiring. Figure 35: Potentiometer Wiring Figure 35 key 3.3V IN1 – IN4 Shield wire connected to grounding strip © Munters AB, 2020...

  • Page 42: Analog Input Wiring Diagram For Humidity Sensors

    Figure 36 shows an example humidity sensor wiring setup. Figure 36: Humidity Sensor Wiring Figure 36 key Red wire (+12V) 3 White wire (IN1 – IN4) Black wire (COM) 4 Shield wire connected to grounding strip CAUTION Connect the shield to the safety ground. © Munters AB, 2020...

  • Page 43: Analog Input Wiring Diagram For Ammonia Sensors

    Connect the resistor to port IN1, IN2, IN3, or IN4. 2. On the Analog Input Card, set the corresponding dipswitch to the 5V position (DIP switch 2). Figure 37: Ammonia Sensor Wiring and IN Dipswitch © Munters AB, 2020...

  • Page 44: Weather Station Wiring

    3. Rain Sensor (P-WS-WRS) to RDIC-12: o Connect each sensor to an input and a COM port. Figure 39 shows the two cards wired to the components; Figure 40 and Figure 41 show the wiring in greater detail. © Munters AB, 2020...
  • Page 45 Figure 39: Weather Station Wiring © Munters AB, 2020...
  • Page 46 Figure 40: Weather Station Analog Input Card and IN Dipswitch © Munters AB, 2020...
  • Page 47 NOTE If the Speed Sensor is not used, connect the red wire to the COM entry of the Analog Input Card. Figure 39 / Figure 40 / Figure 41 key IN port 3.3 volts Ground strip © Munters AB, 2020...

  • Page 48: Digital Input Wiring

    7.3 Digital Input Wiring Platinum Pro/Rotem One has a Digital Input Card (P/N: C-P3-RDIC12) with 12 inputs which are used to measure digital sensors. Each input requires an input and COM port. • It is possible to connect the common of several sensors to the same connector.

  • Page 49: Analog Output Wiring

    Variable Speed Fans • Stir Fans • Light Dimmer NOTE Figure 43 is only an example of many possible wiring diagrams. Your particular installation may differ. Figure 43: C-RAOC12 Wiring (Example) 0-10V port COM port Ground strip © Munters AB, 2020...

  • Page 50: Alarm Card Wiring

    Munters’ Alarm Card (C-PP-P3-ALARM) provides integrated lightning protection for a single alarm device of up to 430 Volts DC. If you need to protect more than one device, use Munters' P-RLVP to protect low voltage devices or the RPLP for line voltage devices.

  • Page 51: Communication Card Wiring

    Figure 46: C-P3 Siren Wiring Diagram Figure 46 key 12V battery NOTE If you need to protect more than one device, use Munters' P-RLVP to protect low voltage devices or the RPLP for line voltage devices. 7.6 Communication Card Wiring The communication option provides a means to connect a personal computer locally or remotely by modem.

  • Page 52: Rs-485 Termination

    Connect the ground shield on one side only! NEVER connect the communication COM to the power ground! 7.7 RS-485 Termination When installing Platinum Pro/Rotem One units and connecting them to other devices, ensure that there is proper electrical termination. The following section details how and what to terminate.

  • Page 53: Controllers And Communicator

    Place a Jumper on the controller RS-485 communication card at the unit located at the end of chain. • If the Communicator External Box is located at the end of a chain, install a 120 Ohm termination resistor (supplied by Munters). Figure 50: External Box – Controller Termination 7.7.3 C , RSU-2...
  • Page 54 Figure 51: Expansion Box – Controller Termination • If an RSU unit is installed at the end of a chain, install a 120 Ohm termination resistor (supplied by Munters) (Figure 52). Figure 52: RSU – Controller Termination • Additional notes: o If a HUB is at the end of a chain, place a jumper on the termination pins.

  • Page 55: Placing The Terminator

    • ISO: Place the terminator on these pins when connected to a Communicator External Box or Comm-Box. Remember, a controller can be at the end of one chain, but in the middle of a second chain. © Munters AB, 2020...
  • Page 56 Figure 53: Termination examples © Munters AB, 2020...

  • Page 57: Scale Card Wiring

    Note: There are two versions of the P3-RSC card: Two channel scale cards: Supports up to two bird scales only • Six channel scale cards: Supports bird, silo, and feed scales • 8.1 Bird Scale Wiring Figure 54: Bird Scale Wiring Diagram © Munters AB, 2020...

  • Page 58: Feed Scale Wiring

    8.2 Feed Scale Wiring Figure 55 key White Black wire wire Green Blue wire wire Brown wire wire Figure 55: Feed Scale Wiring Diagram © Munters AB, 2020...

  • Page 59: Silo Scale Wiring

    8.3 Silo Scale Wiring Figure 56: Silo Scale Wiring Diagram RJB Wire RSC Ports Green 2, 5, 8 (Upper) Black 2, 5, 8 (Lower) White 3, 4, 6, 7, 9, 10 (Upper) © Munters AB, 2020...
  • Page 60 3, 4, 6, 7, 9, 10 (Lower) Note: Connect each RJB white and red wire to matching ports. For example White Ch.1 and Red Ch.1 © Munters AB, 2020...

  • Page 61: Appendix A: Platinum Pro Metal Assembly

    9 Appendix A: Platinum Pro Metal Assembly The Platinum Pro and Touch metal assembly consists of two elements, connected by flat ribbons: • Front door • Relay / card panel • Metal Assembly Precautions • Panels • Panel Dimensions •...

  • Page 62: Panels

    9.2 Panels Figure 57: Platinum Pro 50 Front Panel Figure 58: Platinum Pro 50 Side View © Munters AB, 2020...

  • Page 63: Panel Dimensions

    Panel Mounts support up to 30 or 50 relays (depending on the model). Panel dimensions are independent of the number of relays installed in that unit. Figure 59: Platinum Pro 30 and Platinum Touch 30 Back Panel Dimensions Figure 60: Platinum Pro 30 Front Panel Dimensions...
  • Page 64 Figure 61: Platinum Touch 30 Front Panel Dimensions © Munters AB, 2020...
  • Page 65 Figure 62: Platinum Pro 50 and Platinum Touch 50 Back Panel Dimensions Figure 63: Platinum Pro 50 Front Panel Dimensions © Munters AB, 2020...
  • Page 66 Figure 64: Platinum Touch 50 Front Panel Dimensions © Munters AB, 2020...

  • Page 67: Mounting The Panels

    9.4 Mounting the Panels Figure 65: Panel Mount, Closed Closet Figure 66: Panel Mount, Open Closet © Munters AB, 2020...

  • Page 68: Connecting The Metal Panels

    Figure 68: Relay Panel and flat cables NOTE The procedure is illustrated using a Platinum Touch, 30 Relays. The procedure for connecting the Platinum Pro 30, Platinum Pro 50, and Platinum Touch 50 is exactly the same. However the number of flat cables can differ:...

  • Page 69: Panel Mount Cable Connections

    Verify that all connections are properly grounded and shielded as detailed in the manual. 9.5.2 P ANEL OUNT ABLE ONNECTIONS 1. Remove the cover from the Front Door Panel. Figure 69: Cover removed 2. Connect the flat cables to the Front Door. Figure 70: Flat cables connected © Munters AB, 2020...
  • Page 70 3. Connect the grounding cable to the Relay Panel. Figure 71: Grounding cable © Munters AB, 2020...
  • Page 71 4. Connect the internal power/communication cable to the Relay Panel. Figure 72: Internal power/communication cable © Munters AB, 2020...
  • Page 72 5. Connect the main power cable to the Relay Panel. Figure 73: Main power cable © Munters AB, 2020...
  • Page 73 6. Replace the cover. Figure 74: Panel in place © Munters AB, 2020...

  • Page 74: Appendix B: Rotem One Winch Card Set Replacement

    10 Appendix B: Rotem One Winch Card Set Replacement Figure 75: Rotem One Cards and Switches © Munters AB, 2020...

  • Page 75: General

    In cases where a someone orders a (replacement) Winch Card set, before installing • the card the customer/dealer must properly place the jumper on P4-WC-RC card for the winch card to operate properly o Solder a jumper to J3. o Refer to the following drawing. © Munters AB, 2020...

  • Page 76: Relay Card Layout Considerations

    When installing or replacing Normally Closed cards, all ten relays in any given row must be Normally Closed cards. • When installing or replacing Normally Open cards, all ten relays in any given row must be set to Normally Open UNLESS the Normally Open Winch Relay Cards are used. © Munters AB, 2020...

  • Page 77: Appendix C: Appendix D: Electromagnetic Noise Suppression

    In installations employing single-phase electricity, to directly driven devices, install the card as is (leave the jumpers in place). • In installations employing three-phase electricity, through power contactors or relays, remove the jumper from the corresponding relay. Figure 77: Removing the Jumper © Munters AB, 2020...

  • Page 78: Française

    (laissez les cavaliers électriques à leur place). • Dans les installations qui utilise une électricité triphasée, par des contacteurs ou des relais de puissance, retirez le cavalier électrique du relais correspondant. Figure 78: Retrait du cavalier électrique © Munters AB, 2020...

  • Page 79: Warranty

    Munters plant was required: if this is not done, the user is fully responsible for the damage which they could suffer.
  • Page 80 Dismantling and assembly must be performed by qualified technicians and according to the manufacturer’s instructions. The use of non-original spare parts or incorrect assembly exonerates the manufacturer from all liability. Requests for technical assistance and spare parts can be made directly to the nearest Munters office. © Munters AB, 2020...

This manual is also suitable for:

Platinum touchRotem oneRotem pro

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