Munters Trio Poultry Controller Installation Manual
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Munters Trio Poultry Controller Installation Manual

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Trio Poultry
Controller
Installation Manual
Trio
Poultry Controller
Ag/MIS/ImIT-2850-11/22 Rev 1.0
P/N: 116894

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Summary of Contents for Munters Trio Poultry Controller

  • Page 1 Trio Poultry Controller Installation Manual Trio Poultry Controller Ag/MIS/ImIT-2850-11/22 Rev 1.0 P/N: 116894...
  • Page 2 Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal developments. © Munters AB, 2020...

  • Page 3: Table Of Contents

    Analog Output Devices ..................... 3.4.5 Digital Devices ........................3.4.6 Analog Input Devices ......................3.4.7 Trio RPS ..........................3.4.8 Bird Scale Card ........................3.4.9 Silo Wiring ..........................3.4.10 RSU Wiring ........................... 3.5 Pressure Sensor Hoses ........................ 34 © Munters AB, 2020...
  • Page 4 7.8 Defining the Same As Relays ..................... 67 7.9 Defining the Same As Analog Ports ..................68 7.10 Defining the Timer........................69 7.11 Defining the Auxiliary Input ......................70 7.12 Lighting Devices ........................... 71 7.12.1 Defining the On/Off Lights ....................© Munters AB, 2020...
  • Page 5 9.3.6 Cards ........................... Appendix C: Trio Expansion 10 ......................112 10.1 Expansion Layout ........................112 10.2 Expansion Wiring Diagrams ....................113 10.2.1 Trio to Trio Expansion Wiring ..................10.2.2 High Voltage Relays ......................10.2.3 Power ........................... © Munters AB, 2020...
  • Page 6 Appendix D: Trio Cell Modem Installation..................124 11.1 Prerequisites ..........................124 11.1.1 Supported Devices ......................11.1.2 Required Software ......................11.1.3 Internet Access ........................11.2 Installation ..........................125 11.2.1 Physical Installation ......................11.2.2 Configuration ........................Warranty ............................... 133 © Munters AB, 2020...

  • Page 7: Introduction

    The information contained herein has been prepared by qualified experts within Munters. While we believe the information is accurate and complete, we make no warranty or representation for any particular purposes. The information is offered in good faith and with the understanding that any use of the units or accessories in breach of the directions and warnings in this document is at the sole discretion and risk of the user.

  • Page 8: Precautions

    In particular verify: That the cable shielding between the inverter and any motor meets industry standards • Proper grounding of the inverter's chassis and motor power cable • © Munters AB, 2020...
  • Page 9 Proper grounding of low voltage cable shield wire • That the controller and inverter cables are kept in separate conduits or wire bundles • 1. Controller 2. Inverter 3. Place the controller at least five meters from the inverter © Munters AB, 2020...

  • Page 10: Unit Installation

    3 Unit Installation The following sections detail how to mount and wire the Trio. NOTE Munters recommends that a trained technician perform the following operations. Preliminary Information • Mounting the Unit • Layout • Wiring Diagrams • Pressure Sensor Hoses •...

  • Page 11: What Comes In The Package

    Using a screwdriver and a hammer, gently apply pressure to the knockouts. o Only open up the holes that you require. o Munters recommends removing the knockouts before mounting the unit. o 16*: Use this knockout for the Ethernet cable.

  • Page 12: Hanging The Unit

    4. Close the Trio enclosure lid carefully and tightly. Use RTV silicon or equivalent sealant to seal the cable holders. CAUTION Munters strongly recommends that you seal all entry spots with RTV silicon. Failure to do so can lead to damage to the unit.

  • Page 13: Layout

    Power ports SIM card port Ethernet port SD card port Figure 3: Dipswitches, expanded One dipswitch only in each set is raised. • Only raise a dipswitch if a device is wired to an S port. • © Munters AB, 2020...

  • Page 14: External Device Specifications

    Table 2: Output Devices Device type Maximum Number of Number of Relay Devices Number of Analog Devices Devices Cooling Heaters Inlets Outlets Tunnel Doors/Curtains Fans Exhaust/Tunnel Stir Fan Lights Timer Auger Feeder Lighting As Relay As Analog Out Alarm © Munters AB, 2020...

  • Page 15: Wiring Diagrams

    3.4 Wiring Diagrams High Voltage Relays • Alarms and Power • Internet Connection • Analog Output Devices • Digital Devices • Analog Input Devices • Trio RPS • Bird Scale Card • Silo Wiring • RSU Wiring • © Munters AB, 2020...

  • Page 16: High Voltage Relays

    3.4.1 H OLTAGE ELAYS Figure 4: High voltage devices (examples) Example of devices NOTE The relays control motors and heating devices via contactors, not directly. Figure 5: Relay wiring detailed view © Munters AB, 2020...
  • Page 17 Figure 6: Relay and port numbering © Munters AB, 2020...

  • Page 18: Alarms And Power

    3.4.2 A LARMS AND OWER Figure 7: Alarm relay and power ports Alarm relay Power ports Connect the light or siren device to the alarm relay. • © Munters AB, 2020...

  • Page 19: Internet Connection

    3.4.3 I NTERNET ONNECTION Figure 8: Ethernet port CAUTION Connect the internet cable to port 2. Do not connect the cable to port 1. Internal port (do not use this port) Ethernet port RJ-45 cable © Munters AB, 2020...

  • Page 20: Analog Output Devices

    UTPUT EVICES Trio supports analog control over a variety of devices. Figure 9: Analog Output devices (examples) Figure 10: Light Dimmer devices Connect analog output devices to an AO and a COM port. Ground these devices! © Munters AB, 2020...

  • Page 21: Digital Devices

    Figure 11: Analog Device Wiring Schematic 3.4.5 D IGITAL EVICES Trio supports water meters and auxiliary inputs. Figure 12: Digital Input devices (examples) Connect digital devices to a D port and a DCOM port. • Figure 13: Digital Device Wiring Schematic © Munters AB, 2020...

  • Page 22: Analog Input Devices

    Ammonia Sensor Wiring • Light Sensor Wiring • 3.4.6.1 CO2 Sensor Wiring Figure 14: CO2 Sensor Wiring Number Function S port COM port Shield wire Brown wire: phase Blue wire: neutral Red wire: +12VDC Black wire: -12VDC © Munters AB, 2020...
  • Page 23 Figure 15: CO2 Sensor Wiring Schematic Connect the CO2 device to: • o Controller:  S port. In the corresponding dipswitch, raise dipswitch 4 (4-20 mA).  COM port o Power supply  +12V  -12V © Munters AB, 2020...
  • Page 24 3.4.6.2 Temperature Sensor Wiring Figure 16: RTS Wiring Number Function COM port (black wire) T port (red wire) Figure 17: RTS Wiring Schematic Connect each RTS sensor to a: • o T port o COM port o Grounding strip! © Munters AB, 2020...
  • Page 25 Shield wire Figure 19: RHS+ Sensor Wiring Schematic Connect each RHS+ sensor to a: • o S port. In the corresponding dipswitch, raise dipswitch 3 (analog input). o COM port. o 12VDC port. o Grounding strip! © Munters AB, 2020...
  • Page 26 3.4.6.4 Potentiometer Wiring Figure 20: Potentiometer Wiring Figure 21: Potentiometer Wiring Schematic Connect each potentiometer to a: • o S port. In the corresponding dipswitch, raise dipswitch 2 (potentiometer). o COM port. o 3.3V port. © Munters AB, 2020...
  • Page 27 20.3 kohm resistor (Note: The resistor comes supplied with the sensor but must be installed on- site) Quick connector Figure 23: Ammonia Wiring Schematic Connect an ammonia sensor to a: • o S port. In the corresponding dipswitch, raise dipswitch 3 (analog input). o COM port. © Munters AB, 2020...
  • Page 28 Function S port (black wire) 12V (red wire) Shield wire Connect each RLS sensor to a: • o S port. In the corresponding dipswitch, raise dipswitch 4 (4 -20 mA). o 12VDC port. o Grounding strip! © Munters AB, 2020...

  • Page 29: Trio Rps

    Trio supports up to two static pressure sensors, one built in and one external. Install the RPS in the second room. Figure 25: RPS Wiring Number Function S port. Raise the corresponding S3 dipswitch. COM port Shield wire Figure 26: RPS Wiring Schematic © Munters AB, 2020...
  • Page 30 Figure 27: Static pressure tubes NOTE After installing the RPS, no Cold Start is required. © Munters AB, 2020...

  • Page 31: Bird Scale Card

    3.4.8 B CALE If you install a scale card, perform a cold start. Refer to the User Manual. Figure 28: Scale Card wiring to Power Supply and Bird Scale © Munters AB, 2020...

  • Page 32: Silo Wiring

    Wire the Trio to an RJB Junction Box and power supply. For details on how to wire the Junction Box to the load cells, refer to the RJB manual. Figure 29: Scale Card wiring to Trio © Munters AB, 2020...

  • Page 33: Rsu Wiring

    3, 4, 6, 7, 9, 10 (Upper) Note: Connect each RJB white and red wire to matching ports. For example 3, 4, 6, 7, 9, 10 (Lower) White Ch.1 and Red Ch.1 3.4.10 RSU W IRING Figure 30: Trio – RSU Wiring © Munters AB, 2020...

  • Page 34: Pressure Sensor Hoses

    3.5 Pressure Sensor Hoses Figure 31: Static pressure hoses 3.6 Key Ensure that the unit remains locked to prevent unauthorized access to internal components. Figure 32: Trio Lock © Munters AB, 2020...

  • Page 35: Product Symbols

    : Caution! Hazardous voltage : Caution: Refer to the manual : Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED. © Munters AB, 2020...

  • Page 36: Trioair

    NOTE Munters recommends using Google Chrome when using the www.trio.net page. 2. Click Sign Up Now. 3. Type in your email address and click Send verification code. A code is sent to the email address. © Munters AB, 2020...

  • Page 37: Pairing A Trio

    General Settings > User). In the event that the time and date are incorrect, registration is disabled and an error message appears if attempted. 1. Go to System > General Settings > Network 2. Click Register. © Munters AB, 2020...
  • Page 38 3. Using the TrioAir App (Scan New Device) or a QR reader, scan the QR code. The Trio AIR sign in page appears. 4. Following the online instructions, sign in or create a new account. After signing in, the Trio Air app or web site opens. © Munters AB, 2020...
  • Page 39 6. Click on an existing account (if there are) or click Add New Farm (follow the online instructions for creating a new farm). NOTE The person who creates a new farm is automatically defined as the owner. Munters recommends that the person responsible for the farm create the account, and then invite and assign roles to other people.
  • Page 40 7. Click Register. The Trio unit is now paired with an account. © Munters AB, 2020...

  • Page 41: Specifications

    Main Supply Voltage: Permanently connect the controller to the mains in accordance with the • relevant national code. Provide fixed wiring inside a flexible conduit. Relays must be suitably protected against overcurrent, using a circuit breaker rated at 10A. © Munters AB, 2020...

  • Page 42: Using The Trio Touch Screen

    Go back to the main screen Settings icon Edit parameters Replace the dashboard battery with a standard 3V battery. Phone App Click the circle containing the user name to edit personal preferences such as the language, units, name, and more. © Munters AB, 2020...
  • Page 43 Edit the setting, click Send to All, and select the required Trios. The select rooms' or houses' settings are updated. Note: Send to All does not appear on every screen. © Munters AB, 2020...

  • Page 44: Mapping And Defining The Input Output Devices

    7 Mapping and Defining the Input Output Devices NOTE Munters recommends that a trained technician perform the following operations. Mapping Devices • Temperature Sensors • Ventilation Devices • Sensors • Heating Devices • Defining the Cooling Devices • Inlets, Tunnel Doors, Outlets •...
  • Page 45 To map the devices: 1. Go to System > Device and Sensors. This screen displays the relays and analog/digital ports. At this point all, icons are undefined. 2. Click © Munters AB, 2020...
  • Page 46 Trio automatically numbers the devices. o Trio enables selecting up to the maximum number of each device. o Devices having opening and closing relays require mapping both relays. 5. Repeat steps 3 and 4 four all the connected devices. © Munters AB, 2020...
  • Page 47 NOTE To un-map a device, click on the required device and hold the icon down. NOTE If you map a sensor that is not physically connected to the Trio, an error symbol appears on the designated analog port. © Munters AB, 2020...

  • Page 48: Temperature Sensors

    Average temperature: Data from multiple sensors can be averaged. If a sensor fails, the • sensor's data is removed from any calculations. Device temperature: A sensor (or sensors) can be mapped to a specific device. • © Munters AB, 2020...

  • Page 49: Enabling A Weather Station

    NOTE Install and map one outdoor sensor only. 1. In System > Device and Sensors, define one sensor as Outside Temperature. 2. Go to System > Control Strategy > Weather Station 3. Enable Receive Outside Temp. Broadcast. © Munters AB, 2020...

  • Page 50: Ventilation Devices

    Define up to 20 relays or analog output ports as On/Off or 0 – 10 V fans, respectively (refer to Mapping Devices, page 44). On-Off Fans • 0 – 10 Volt Fans • 7.3.1.1 On-Off Fans 1. On the Device and Sensors screen, click a fan relay. 2. Click © Munters AB, 2020...
  • Page 51 KWh: This field displays the amount of kilowatts used. Read-only. o Boost Time: During this amount of time, the controller applies full power to the fan motor (100%). 4. Click Save. 5. To test in the minimal and maximum voltages, click Test. © Munters AB, 2020...

  • Page 52: Defining The Stir Fan

    • 7.3.2.1 On Off Stir Fan Define: • o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. The status shows if the stir fan is currently operating. • © Munters AB, 2020...
  • Page 53 7.3.2.2 0 – 10 Volt Stir Fan o Minimum/Maximum Voltage: Enter the minimal and maximal voltage used to calibrate the fan speed. o KWh: This field displays the amount of kilowatts used. Read-only. © Munters AB, 2020...

  • Page 54: Sensors

    Define one analog input port as an ammonia sensor (refer to Mapping Devices, page 44). Define: • o Offset: This is an optional correction for the ammonia sensor. Range: -10 to +10 ppm o Enable Mode: Enable/disable the sensor. The ammonia reading shows the measured amount, including the offset. • © Munters AB, 2020...

  • Page 55: Defining The Co2 Sensor

    Define one analog input port as a CO2 port (refer to Mapping Devices, page 44). Define: • o Offset: This is an optional correction for the CO2 sensor. Range: -500 to +500 ppm o Enable Mode: Enables/disables the sensor. The CO2 reading shows the measured amount, including the offset. • © Munters AB, 2020...

  • Page 56: Defining The Humidity Sensors

    One analog input port as an outside humidity sensor Define: • o Offset: This is an optional correction for the humidity sensor. Range: -10 to +10% o Enable Mode: Enables/disables the sensor. The humidity reading shows the measured level, including the offset. • © Munters AB, 2020...

  • Page 57: Defining The Water Meter Sensors

    Quan/Pulse: Set the water meter’s water flow per pulse. Range: 0.0 to 99.9 (unit depends on the General Settings > User.) o Meter input: Chose drinking water or cooling. o Enable Mode: Enable/disable the sensor. © Munters AB, 2020...

  • Page 58: Defining The Gas Meter Sensors

    Define up to three digital input ports as a gas meter (refer to Mapping Devices, page 44). o Quan/Pulse: Set the gas meter’s flow per pulse. Range: 0.0 to 999 (unit depends on the General Settings > User.) o Enable Mode: Enable/disable the sensor. © Munters AB, 2020...

  • Page 59: Heating Devices

    Zone heater will enable the assignment of temperature sensor/s in temperature definition. o Operation: Define the relay mode. o Operation Modes  Continues (default): The heater starts to operate continuously  Cycle: This option enables the operation of heater in cycles. © Munters AB, 2020...

  • Page 60: Defining The Variable Heaters

     Enable: Zone Heater, the heater output has its own target set-point and its own sensors assign to it. Zone heater enables the assignment of temperature sensor/s in temperature definition. o KWh: This field displays the amount of kilowatts used. Read-only. © Munters AB, 2020...

  • Page 61: Defining The Cooling Devices

    Define up to two relays as cooling devices (refer to Mapping Devices, page 44). Define: • o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. The status shows if the cooling device is currently operating. • © Munters AB, 2020...

  • Page 62: Inlets, Tunnel Doors, Outlets

    As an option, potentiometers enable exact positioning of relay-controlled inlets\tunnel doors when calibrating. If: potentiometers are not employed or • there is a potentiometer failure • opening and closing times are used to calibrate the inlets/tunnel doors. Enable/disable the potentiometer. • © Munters AB, 2020...

  • Page 63: Defining The Inlets/Tunnel Doors

    If used, a potentiometer can control the opening and closing with a high degree of precision. When there is no potentiometer, positioning accuracy tends to degrade after the inlets go through several opening and closing cycles. © Munters AB, 2020...
  • Page 64 Proximity to Edge: Inlets will open or close based on this proximity to the edge. For example, when set to 10%, the curtain closes when the opening is less than 10% and opens completely when the opening is greater than 90%. © Munters AB, 2020...
  • Page 65 In this situation, click Calibrate to run the Calibration Wizard. If the calibration fails again, check: Potentiometer wiring • Potentiometer • Inlets’ and curtains’ opening and closing position. There must be a minumum distance between • the two, equivalent to 300 A2D points. © Munters AB, 2020...

  • Page 66: Defining The Outlet

    Min./Max Voltage: Define the voltage in the analogue output port that corresponds to the 0% and 100% output, respectively. o Open/Close Time: Enter the amount of time required to fully open or fully close the inlet. © Munters AB, 2020...

  • Page 67: Defining The Same As Relays

    Define: • o Related: Define which relay number to follow. Range: 1 – 20 o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...

  • Page 68: Defining The Same As Analog Ports

    Relays can be mapped to eight specific ports only. Define: • o Related Chanel: Define which port number to follow. Port Number Related Channel o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...

  • Page 69: Defining The Timer

    7.10 Defining the Timer  Define up to five relays as timers (refer to Mapping Devices, page 44). Define: • o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...

  • Page 70: Defining The Auxiliary Input

    7.11 Defining the Auxiliary Input  Define up to four digital inputs as auxiliary inputs (refer to Mapping Devices, page 44). Define: • o Operation: Define the relay mode. o Enable Mode: Enable/disable the input. © Munters AB, 2020...

  • Page 71: Lighting Devices

    Define up to four relays or analog ports as light relays and one sensor as a light sensor (refer to Mapping Devices, page 44). Defining the On/Off Lights • Defining the Variable Lights • Defining the Light Sensor • 7.12.1 D EFINING THE IGHTS Define: • o Operation: Define the relay mode. © Munters AB, 2020...

  • Page 72: Defining The Variable Lights

    7.12.2 D EFINING THE ARIABLE IGHTS o Minimum/Maximum Voltage: Enter the minimal and maximal voltage used to calibrate the light strength. © Munters AB, 2020...

  • Page 73: Defining The Light Sensor

    7.12.3 D EFINING THE IGHT ENSOR Define: • o Enable Mode: Enable/disable the sensor. © Munters AB, 2020...

  • Page 74: Feeding Devices

    EFINING THE UGER ELAYS  Define up to two relays as augers (refer to Mapping Devices, page 44). Define: • o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...

  • Page 75: Defining The Auger Active Sensors

    • o Operation: Select if the relay is normally open or normally close. o Quantity Per Minute: Define the amount (weight per minute) of feed to be distributed. o Enable Mode: Enable or disable this sensor. © Munters AB, 2020...

  • Page 76: Defining The Feeder Relays

    Define up to four relays as feeders (refer to Mapping Devices, page 44). o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Select if the relay is normally open or normally close. © Munters AB, 2020...

  • Page 77: Defining The Feeder Active Sensors

    ENSORS  Define up to four digital input ports as feeder active (refer to Mapping Devices, page 44). o Operation: Select if the relay is normally open or normally close. o Enable Mode: Enable/disable the sensor. © Munters AB, 2020...

  • Page 78: Defining The Silos

    Trio can support up to two silo scales.  This function requires a scale card. 1. On the Devices & Sensors screen, click Silo. The Scale icon turns brown. 2. Click the Scale icon. 3. Select up to two channels and click Save. © Munters AB, 2020...
  • Page 79 4. Click on each channel. 5. Define: o Enable Mode: Enable/disable the channel. o Storage Capacity: Define the quantity of feed that each silo can contain. o Calibrate: Refer to the next section. © Munters AB, 2020...

  • Page 80: Configuring The Silo Scale

    “0” (zero). Trio then defines the current A2D signal to be the A2D signal for an empty bin. 1. Define each silo’s storage capacity. 2. Click on the silo icon and click Calibrate. The following screen appears: © Munters AB, 2020...
  • Page 81 4. Fill up the silo with a known amount of feed. In this example, the silo contains 100 kilos of feed. 5. Enter the amount of feed in the silo and press Continue. The following screen should appear. 6. Go to Flock > Silo Management. © Munters AB, 2020...
  • Page 82 7. Click and change the feed weight to 0. 8. Click Save. The Trio now displays an accurate A2D number on the silo icon screen. © Munters AB, 2020...
  • Page 83 © Munters AB, 2020...

  • Page 84: Defining The Bird Scales

     Install a scale card. 1. On the Devices & Sensors screen, click Bird Scale. The Scale icon turns brown. 2. Click the Scale icon. 3. Define up to four channels as scales and click Save. © Munters AB, 2020...
  • Page 85 4. Verify that each channel is enabled. © Munters AB, 2020...

  • Page 86: Calibrating The Bird Scales

    2. Remove everything from the scale and press Zero. In the following screen enter the weight being used to calibrate the scale; minimum is 1.0 kilogram. Click Next. CAUTION The scale must be free of any objects before pressing Next! © Munters AB, 2020...
  • Page 87 3. Place a known weight on the scale (1.5 kilograms in the below example) and press Next. The following screen should appear: © Munters AB, 2020...

  • Page 88: Testing The Bird Scale

    7.15.3 T ESTING THE CALE 1. Click Test. 2. Place a known weight on the bird scale and click Done. The result should be fairly close to the true weight. © Munters AB, 2020...

  • Page 89: Defining The Rsu

    2. Click . The Devices & Sensor screen appears. 3. Click 4. Click Pressure. 5. Define an analog input port as the pressure sensor. In the following screen, ports 5 is defined as the pressure sensor. © Munters AB, 2020...

  • Page 90: Static Pressure Calibration

    DO NOT blow the air into the hose to see of the pressure changes! The sensor is sensitive and blowing air can cause irreparable damage. To calibrate the Static Pressure Sensor: 1. Disconnect the air hoses. 2. Go to System > Device & Sensors > Pressure. © Munters AB, 2020...
  • Page 91 4. If the A/D count is 100 +/- 30 (70 to 130), click Calibrate. 5. If the A/D count is less than 70 or greater than 130: a. Check for blocked air hoses or wind interference. b. Open the Trio. On the Main Board, find the Static Pressure Sensor. © Munters AB, 2020...
  • Page 92 Adjust the zero pressure reading to approximately 100 by turning the calibration screw. d. When the A/D count is within the permitted range, press Calibrate. © Munters AB, 2020...

  • Page 93: Appendix A: External Devices (Previous Versions)

    As Relay As Analog Output Alarm Temperature Sensors Humidity Sensors IN CO2 Sensors Ammonia Sensors Pressure Sensors Potentiometers Power Meter Gas Meter Lux Meter Bird Weighing Silo Weighing Water Meters Aux. Input Auger Sensor Feeder Line Sensor © Munters AB, 2020...
  • Page 94 As Relay As Analog Output Alarm Temperature Sensors Humidity Sensors IN CO2 Sensors Ammonia Sensors Pressure Sensors Potentiometers Power Meter Gas Meter Lux Meter Bird Weighing Silo Weighing Water Meters Aux. Input Auger Sensor Feeder Line Sensor © Munters AB, 2020...

  • Page 95: Appendix B: Service Manual

    There is a lack of (silicon) sealing or that the sealing has degraded. Make sure that the silicon seal around the PGs installed in the knockouts is not cracked. • Check that the gasket is not • cracked. © Munters AB, 2020...

  • Page 96: Trouble Shooting

    1. Go to System > General Settings > Network Screen. Verify that there is an IP address. 2. Check the cable connections between the switch and the Trio. 3. Verify that the unit is powered. © Munters AB, 2020...

  • Page 97: Electronic Components

    Solution: Check the load value. The maximum analog output load is 15 mA. Problem: An analog output terminal has no output voltage. Solution: Verify that the analog output terminals’ mapping corresponds to the actual wiring. Problem: The display screen appears but does not respond to any touch. © Munters AB, 2020...

  • Page 98: Spare Parts

    Trio 20 Door Card Spare Parts • Trio 20 Main Container Spare Parts • Additional Options • Cards • 9.3.1 P RELIMINARY NFORMATION Trio 20 Container Door Cards Main Container Cards Cables and Harnesses Munters Part Number Dealer Part Number © Munters AB, 2020...

  • Page 99: Trio 20 Container Spare Parts

    9.3.2 T 20 C ONTAINER PARE ARTS © Munters AB, 2020...
  • Page 100 MPN: 940-99-00007 DPN: A1.3 Trio HINGE PLASTIC PIN V1.0.0 (SP-207128) MPN: 940-99-00019 DPN: A2.1 Trio-20 PANEL PLASTIC PART BLUE LOGO MUNTERS MPN: 940-99-00001 + PART BLUE DPN: A2.2 Trio PANEL PLASTIC PART RED RAL 3020 NO LOGO MPN: 940-99-00045 (SP-207138) DPN: A3.1...

  • Page 101: Trio 20 Door Card Spare Parts

    9.3.3 T 20 D PARE ARTS © Munters AB, 2020...
  • Page 102 VIDEO FLAT CABLE 0.02” (0.50 mm) Type 1,152.4 mm MPN: 940-99-00012 DPN: USB CABLE FOR Vitek\Ampire DISPLAY (SP-140672) MPN: 940-99-00027 DPN: NETWORK CABLE RJ485 (8 WIRES, 0.5 METERS) MPN: 940-99-00011 DPN: FLAT FF14P 25CM F”D>_V1.0.0 (SP-141161) MPN: 999-99-00457 DPN: © Munters AB, 2020...

  • Page 103: Trio 20 Main Container Spare Parts

    9.3.4 T 20 M ONTAINER PARE ARTS © Munters AB, 2020...
  • Page 104 STATIC PRESSURE SET - AC3G / SE / PL / Trio - MPN: 901-99-00025 POU (WITH EXTERNAL TUBE) DPN: C3.1 MPN: 940-99-00013 OR Trio 20 SCALE CARD 2SCL (Trio-RSC-2) DPN: C3.2 Trio 20 SCALE CARD 2SCL (Trio-RSC-6) MPN: 940-99-00014 DPN: © Munters AB, 2020...
  • Page 105 ID No. Description Order Catalog Remarks Number BAT COIN 3V FOR SOCKET(SP-450009) MPN: 999-99-00386 DPN: © Munters AB, 2020...

  • Page 106: Additional Options

    MPN: 940-99-00018 SUPPLY DPN: ADO 5.1 CO2-POU-EN-MUR MPN: 919-01-10002 OR DPN: MPN: 919-01-10003 OR ADO 5.2 CO2-POU-LYR-EN-MUR DPN: ADO 5.3 CO2-POU-EN-NRO MPN: 919-01-20002 DPN: ADO 6 AMMONIA-POU-MUN MPN: 929-01-00002 DPN: ADO 7 LIGHT SENSOR-RLS-1-POU MPN: 928-01-00001 DPN: © Munters AB, 2020...

  • Page 107: Cards

    250061: LCD TFT 940-99- 10.1' VT101C-KC17- 00002 B07A Vitek 1024600O2TMQW- TA0H Ampire TWS2101RBTV20C APEX 140672: USB CABLE 940-99- FOR Vitek\Ampire 00027 DISPLAY Trio 20 -POU- 940-99- DISPLAY CARD AND 00034 SOM VARISCITE CARD WITH HEATSINK AND © Munters AB, 2020...
  • Page 108 Trio 20 -POU-CN- 940-99- DISPLAY CARD AND 00032 SOM VARISCITE CARD WITH HEATSINK AND Note: China Only R-Trio-DISPLAY: 940-99- 00004 MUNTERS ROTEM MIDDLE RANGE 2 Trio 20 -POU- SOM 940-99- VARISCITE CARD 00008 WITH HEATSINK AND FAN © Munters AB, 2020...
  • Page 109 00044 CARD WITH HEATSINK AND Note: China Only Trio 20 HEATSINK 940-99- AND FAN FOR SOM 00026 CARD 204152: FAN FOR 940-99- SOM CARD 00025 HEATSINK 491009: ANTENNA 940-99- WI-FI MOLEX 00035 1461530150 15cm CABLE, U.FL/I-PEX © Munters AB, 2020...
  • Page 110 9.3.6.2 Main Container Cards Card Description Munters Ordering Number R-Trio-20-MAIN: 940-99- MUNTERS ROTEM 00003 MIDDLE RANGE 2 370193: SWPS 900-99- LPV-60-12 Mean 00264 Well 100-240V 12V 60W STATIC PRESSURE 901-99- SET - 00025 AC3G/SE/PL/Trio - © Munters AB, 2020...
  • Page 111 Card Description Munters Ordering Number TUBES AND 999-99- FILTERS FOR RPS 00503 (NO RPS CARD) R-Trio-RSC-2: Trio 940-99- 20 SCALE CARD 00013 R-Trio-RSC-6: Trio 940-99- 20 SCALE CARD 00014 © Munters AB, 2020...

  • Page 112: Appendix C: Trio Expansion 10

    Trio / Trio Expansion Termination • • Product Symbols • Mapping Devices in Expansion • Expansion Specifications • Expansion Spare Parts • 10.1 Expansion Layout Figure 33: Board layout 10 relays RS-485 ports Power ports Ground strip © Munters AB, 2020...

  • Page 113: Expansion Wiring Diagrams

    IRING Figure 34: Wiring diagram The cable between the controller and the expansion unit should be a 4-wire twisted shielded • cable (22 or 24 AWG). 1 – red wire • 2 – black wire • © Munters AB, 2020...

  • Page 114: High Voltage Relays

    10.2.2 H OLTAGE ELAYS Figure 35: High voltage devices (examples) Example of devices NOTE The relays control motors and heating devices via contactors, not directly. © Munters AB, 2020...

  • Page 115: Power

    Figure 36: Relay and port numbering 10.2.3 P OWER Figure 37: Power ports © Munters AB, 2020...

  • Page 116: Trio / Trio Expansion Termination

    When Trio is wired to a Trio Expansion unit, the termination dipswitch in both units must be set to ON. NOTE When the Trio is not wired to an Expansion device, the termination dipswitch position is irrelevant. © Munters AB, 2020...

  • Page 117: Key

    : Caution! Hazardous voltage : Caution: Refer to the manual : Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED. © Munters AB, 2020...

  • Page 118: Mapping Devices In Expansion

    To map the devices: 1. Go to System > Device and Sensors. 2. Click Expansion. 3. Map the devices as detailed in the Trio manual. Refer to Mapping Devices, page 44 for more information. © Munters AB, 2020...

  • Page 119: Expansion Specifications

    10A. 10.8 Expansion Spare Parts Preliminary Information • Trio 20 Container Spare Parts • Trio 20 Main Container Spare Parts • Main Container Card Spare Parts • © Munters AB, 2020...

  • Page 120: Preliminary Information

    10.8.1 P RELIMINARY NFORMATION Trio 10 EXP Container Main Container Cards Munters Part Number Dealer Part Number 10.8.2 T 10 E XPANSION ONTAINER PARE ARTS © Munters AB, 2020...
  • Page 121 MPN: 940-99-00007 DPN: A1.3 Trio HINGE PLASTIC PIN V1.0.0 (SP-207128) MPN: 940-99-00019 DPN: A2.1 Trio-20 PANEL PLASTIC PART BLUE LOGO MUNTERS + PART MPN: 940-99-00001 BLUE DPN: A2.2 Trio PANEL PLASTIC PART RED RAL 3020 NO LOGO (SP- MPN: 940-99-00045...

  • Page 122: Trio 10 Expansion Main Container Spare Parts

    10.8.3 T 10 E XPANSION ONTAINER PARE ARTS ID No. Description Order Catalog Number Trio-EXP 10 CARD (SP: R-Trio-EXP10) MPN: 940-99-00029 DPN: B1.1 SWPS APV-16-12 Mean Well 115V/230V 12V 16W MPN: 999-99-00338 (SP: 370153) DPN: © Munters AB, 2020...

  • Page 123: Main Container Card Spare Parts

    10.8.4 M ONTAINER PARE ARTS Card Description Munters Ordering Number R-Trio-EXP10: Trio EXP 10 940-99- CARD 00029 370153: SWPS APV-16- 999-99- 12 Mean Well 00338 115V/230V 12V 16W © Munters AB, 2020...

  • Page 124: Appendix D: Trio Cell Modem Installation

    EQUIRED OFTWARE Trio cell modem requires the following software installations: Image Version 1.5. Consult with a Munters technician on how to install the image. • Software Version 5.0 or higher. Upgrade this software via the Trio Software Upgrade screen. •...

  • Page 125: Installation

    Modem and SIM Card 1. Locate the designated spot for the modem. 2. Insert the modem into the connector and secure it using the two screws supplied. 3. Insert the SIM card into the SIM port. © Munters AB, 2020...
  • Page 126 4. Gently press the cable connector onto the modem. 5. Thread the modem cable to the connector as shown below. © Munters AB, 2020...
  • Page 127 6. Remove the plug in the spot designated for the SMA connector. © Munters AB, 2020...
  • Page 128 (For older units, refer to the next provided. section.) 11.2.1.2 Driilling In the event that the Trio unit was shipped before 08/2022, a hole must be drilled for the SMA connector. 1. Drill a 6.5-millimeter hole in the spot shown below. © Munters AB, 2020...
  • Page 129 2. Insert and secure the SMA connector. © Munters AB, 2020...

  • Page 130: Configuration

    3. Thread the modem cable to the connector as shown below. 11.2.2 C ONFIGURATION NOTE The cellular Modem function appears only if a modem is installed with a working SIM card. To configure the cell modem: 1. Go to System > General Settings > Network. © Munters AB, 2020...
  • Page 131 2. Under Cellular Modem, click Manage. 3. Under Cellular Modem, click Manage. 4. Final steps: a. Enable the modem. b. Using data provided by your service provider, enter the data in the fields. c. Click Save. © Munters AB, 2020...
  • Page 132 (example only!) © Munters AB, 2020...

  • Page 133: Warranty

    12 months of the delivery of the defective product. Munters has thirty days from the date of receipt in which to take action, and has the right to examine the product at the customer’s premises or at its own plant (carriage cost to be borne by the customer).
  • Page 134 The liability of the manufacturer Munters ceases in the event of: • dismantling the safety devices; • use of unauthorised materials; • inadequate maintenance; • use of non-original spare parts and accessories. Barring specific contractual terms, the following are directly at the user’s expense: •...

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