Munters TRIO User And Installation Manual
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Munters TRIO User And Installation Manual

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User and Installation Manual
TRIO
Swine Controller
Ag/MIS/ImEN-2748-09/19 Rev 1.8
P/N: 116798
TRIO
Controller

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  • Page 1 TRIO Controller User and Installation Manual TRIO Swine Controller Ag/MIS/ImEN-2748-09/19 Rev 1.8 P/N: 116798...
  • Page 2 Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal developments. © Munters AB, 2020...
  • Page 3 3.4.3 Internet Connection ........................3.4.4 Analog Output Devices ......................3.4.5 Digital Devices ........................... 3.4.6 Analog Input Devices ......................3.5 Pressure Sensor Hoses -------------------------------------------------------------------------------------------------------------------------------------------------- 3.6 Key ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 3.7 Product Symbols --------------------------------------------------------------------------------------------------------------------------------------------------------------- TRIOAIR -------------------------------------------------------------------------------------------------------------------------------------------------------- 29 4.1 Hardware ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------- © Munters AB, 2020...
  • Page 4 4.1.1 Internet Infrastructure ....................... 4.1.2 Topology ............................4.2 Network Information ------------------------------------------------------------------------------------------------------------------------------------------------------ 4.3 Using TRIO Air App and Website ------------------------------------------------------------------------------------------------------------------------- 4.4 TRIO Air Accounts ----------------------------------------------------------------------------------------------------------------------------------------------------------- 4.4.1 Opening an Account ....................... 4.4.2 Editing the Page ......................... 4.5 Pairing a TRIO ------------------------------------------------------------------------------------------------------------------------------------------------------------------- 4.6 Users ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 4.6.1...
  • Page 5 11.1 Building Structure Summary --------------------------------------------------------------------------------------------------------------------------------------- 11.2 Defining Basic Ventilation ------------------------------------------------------------------------------------------------------------------------------------------- 11.3 Defining Dynamic Ventilation ----------------------------------------------------------------------------------------------------------------------------------- 11.4 Ventilation by Weight --------------------------------------------------------------------------------------------------------------------------------------------------- 11.4.1 How Does Ventilation by Weight Work ................11.4.2 Defining the Ventilation By Weight Parameters ............. © Munters AB, 2020...
  • Page 6 14.1 Defining the Sprinkler Parameters ---------------------------------------------------------------------------------------------------------------------- 14.2 Defining the Sprinkler Settings ----------------------------------------------------------------------------------------------------------------------------- HEATING FUNCTIONS ------------------------------------------------------------------------------------------------------------------------- 117 15.1 Defining the Central Heater Parameters -------------------------------------------------------------------------------------------------------- 15.2 Zone Heaters ------------------------------------------------------------------------------------------------------------------------------------------------------------------ 15.2.1 Defining Non-Variable Zone Heaters ................15.2.2 Defining Variable Zone Heaters ..................© Munters AB, 2020...
  • Page 7 Electronic Components ......................22.3 Spare Parts ---------------------------------------------------------------------------------------------------------------------------------------------------------------------- 22.3.1 Preliminary Information ......................22.3.2 TRIO 20 Enclosure Spare Parts ..................22.3.3 TRIO 20 Door/Flat Cable/Harness Spare Parts ............22.3.4 TRIO 20 Main Container Spare Parts ................22.3.5 Additional Options ........................ 22.3.6 Cards ............................
  • Page 8 24.1 Introduction to Pressure Control -------------------------------------------------------------------------------------------------------------------------- 24.2 Selecting Central Corridor ------------------------------------------------------------------------------------------------------------------------------------- 24.3 Central Corridor Dashboard --------------------------------------------------------------------------------------------------------------------------------- 24.4 Central Corridor Functions ------------------------------------------------------------------------------------------------------------------------------------- 24.5 Setting the Pressure Levels -------------------------------------------------------------------------------------------------------------------------------------- 24.6 Defining the Heat --------------------------------------------------------------------------------------------------------------------------------------------------------- 24.7 Room Setting ------------------------------------------------------------------------------------------------------------------------------------------------------------------- WARRANTY ----------------------------------------------------------------------------------------------------------------------------------------------- 161 © Munters AB, 2020...
  • Page 9 The information contained herein has been prepared by qualified experts within Munters. While we believe the information is accurate and complete, we make no warranty or representation for any particular purposes. The information is offered in good faith and with the understanding that any use of the units or accessories in breach of the directions and warnings in this document is at the sole discretion and risk of the user.
  • Page 10 In particular verify: That the cable shielding between the inverter and any motor meets industry standards • Proper grounding of the inverter's chassis and motor power cable • © Munters AB, 2020...
  • Page 11 Proper grounding of low voltage cable shield wire • That the controller and inverter cables are kept in separate conduits or wire bundles • 1. Controller 2. Inverter 3. Place the controller at least five meters from the inverter © Munters AB, 2020...

  • Page 12: Unit Installation

    3 Unit Installation The following sections detail how to mount and wire the TRIO. NOTE Munters recommends that a trained technician perform the following operations. Preliminary Information • Mounting the Unit • Layout • Wiring Diagrams • Pressure Sensor Hoses •...

  • Page 13: Mounting The Unit

    NOCKOUTS 1. Using the supplied clips and screws, mount the TRIO. 2. On the bottom the TRIO are knockouts used to route the low and high voltage cables. Figure 1: T RIO Knockouts and PG Size o Using a screwdriver and a hammer, gently apply pressure to the knockouts.
  • Page 14 4. Close the TRIO enclosure lid carefully and tightly. Use RTV silicon or equivalent sealant to seal the cable holders. CAUTION Munters strongly recommends that you seal all entry spots with RTV silicon. Failure to do so can lead to damage to the unit.
  • Page 15 Ground strip Ethernet port 20 relays Dipswitches Alarm relay Figure 3: Dipswitches, expanded One dipswitch only in each set is raised. • Only raise a dipswitch if a device is wired to an S port. • © Munters AB, 2020...

  • Page 16: Wiring Diagrams

    Analog Output Devices • Digital Devices • Analog Input Devices • 3.4.1 H OLTAGE ELAYS Figure 4: High voltage devices (examples) Example of devices NOTE The relays control motors and heating devices via contactors, not directly. © Munters AB, 2020...
  • Page 17 Figure 5: Relay wiring detailed view Figure 6: Relay and port numbering © Munters AB, 2020...
  • Page 18 3.4.2 A LARMS AND OWER Figure 7: Alarm relay and power ports Alarm relay Power ports Connect the light or siren device to the alarm relay. • © Munters AB, 2020...
  • Page 19 3.4.3 I NTERNET ONNECTION Figure 8: Ethernet port CAUTION Connect the internet cable to port 2. Do not connect the cable to port 1. Internal port (do not use this port) Ethernet port RJ-45 cable © Munters AB, 2020...
  • Page 20 3.4.4 A NALOG UTPUT EVICES TRIO supports analog control over a variety of devices. Figure 9: Analog Output devices (examples) Connect analog output devices to an AO and a COM port. Ground these devices! Figure 10: Analog Device Wiring Schematic...
  • Page 21 3.4.5 D IGITAL EVICES Figure 11: Digital Input devices (examples) Figure 12: Digital Device Wiring Schematic Connect digital devices to a D port and a DCOM port. • TRIO supports water meters and auxiliary inputs. • © Munters AB, 2020...
  • Page 22 3.4.6 A NALOG NPUT EVICES Figure 13: CO2 Sensor Wiring Number Function S port COM port Shield wire Brown wire: phase Blue wire: neutral Red wire: +12VDC Black wire: -12VDC Figure 14: CO2 Sensor Wiring Schematic © Munters AB, 2020...
  • Page 23  S port. In the corresponding dipswitch, raise dipswitch 4 (4-20 mA).  COM port o Power supply  +12V  -12V Figure 15: RTS Wiring Number Function COM port (black wire) T port (red wire) Figure 16: RTS Wiring Schematic © Munters AB, 2020...
  • Page 24 Shield wire Figure 18: RHS+ Sensor Wiring Schematic Connect each RHS+ sensor to a: • o S port. In the corresponding dipswitch, raise dipswitch 3 (analog input). o COM port. o 12VDC port. o Grounding strip! © Munters AB, 2020...
  • Page 25 Figure 19: Potentiometer Wiring Figure 20: Potentiometer Wiring Schematic Connect each potentiometer to a: • o S port. In the corresponding dipswitch, raise dipswitch 2 (potentiometer). o COM port. o 3.3V port. © Munters AB, 2020...
  • Page 26 COM (Black wire) 10 kohm resistor (comes installed) Quick connector Figure 22: Ammonia Wiring Schematic Connect an ammonia sensor to a: • o S port. In the corresponding dipswitch, raise dipswitch 3 (analog input). o COM port. © Munters AB, 2020...
  • Page 27 3.5 Pressure Sensor Hoses Figure 23: Static pressure hoses 3.6 Key Ensure that the unit remains locked to prevent unauthorized access to internal components. Figure 24: TRIO Lock © Munters AB, 2020...

  • Page 28: Product Symbols

    : Caution! Hazardous voltage : Caution: Refer to the manual : Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED. © Munters AB, 2020...
  • Page 29 4.1.1 I NTERNET NFRASTRUCTURE Required cable: CAT5E or CAT6, shield cable • Maximum distance between the TRIO and router/switch: 100 meters (330 feet) • 4.1.2 T OPOLOGY Figure 25: Example topology Topology is point to point, from the router. All addressing is automatic.

  • Page 30: Network Information

    Support ID: Use this address when contacting technical support or when connecting to the TRIO via TeamViewer. o Munters ID: Use this to pair the unit to a farm. Refer to Using TRIO Air App and Website. 4.3 Using TRIO Air App and Website The following section describes how to control and manage the units via the TRIO Air app or via a web browser.
  • Page 31 CCOUNT In order to manage and control your farm, including all TRIO units in these farms, set up an account on the trioair.net website. Once an account is setup, you can manage the farms and users from this site or from the TrioAir app.
  • Page 32 • o Reset Password: Change your password. o My Munters ID: Select this option to edit your email address, how you name appears on the screen, language and units preferences. In addition, you can change a PIN code. © Munters AB, 2020...
  • Page 33 Pairing a TRIO unit to an account enables connecting to the unit via the web/app and managing it remotely. Each TRIO unit has a unique ID code (a QR code). This code is used to register the device and pair it to an account. This procedure explains how to pair the device to an account.
  • Page 34 3. Using the TrioAir App (Scan New Device) or a QR reader, scan the QR code. The TRIO AIR sign in page appears. 4. Following the on line instructions, sign in or create a new account. After signing in, the TRIO Air app or web site opens.
  • Page 35 6. Click on an existing account (if there are) or click Add New Farm (follow the online instructions for creating a new farm). NOTE The person who creates a new farm is automatically defined as the owner. Munters recommends that the person responsible for the farm create the account, and then invite and assign roles to other people.
  • Page 36 7. Click Register. The TRIO unit is now paired with an account. 4.6 Users Permission Levels • Inviting Users • 4.6.1 P ERMISSION EVELS There are four permission levels: Owner: The person who creates the farm. There can be one owner only. The owner: •...
  • Page 37 4.6.2 I NVITING SERS Once a farm is set up, you can invite people to connect to the farm using the TRIO Air app (only). 1. Press down on the farm name. The Setting popup appears. 2. Click Settings. © Munters AB, 2020...
  • Page 38 Once a person accepts the invitation, the user can go to the website or app, see the relevant farms, and perform any permitted operations. o An invitation are valid for three days; at that point it expires. o An owner can resend an expired invitation. © Munters AB, 2020...
  • Page 39 (according to the user’s permission level). Click on the room category (Boar 01 in the above picture) to go to the Comparison Page. This • page summarizes the rooms’ data. Place the cursor the items to view details. © Munters AB, 2020...

  • Page 40: Specifications

    Main Supply Voltage: Permanently connect the controller to the mains in accordance with the • relevant national code. Provide fixed wiring inside a flexible conduit. Relays must be suitably protected against overcurrent, using a circuit breaker rated at 10A. © Munters AB, 2020...
  • Page 41 6 Using the TRIO Touch Screen Icons • Dashboard • 6.1 Icons Go back to the previous screen View the Main menus Choose language Network settings View alarms Go back to the main screen Settings icon Edit parameters © Munters AB, 2020...
  • Page 42 6.2 Dashboard The Dashboard gives an overview of all TRIO functions. Click on the in each section to go to the relevant control page. • Click on Ventilation, Temperature, or Devices squares to view the hot screen for those functions.
  • Page 43 • 7.1 Mapping Devices After wiring devices to the TRIO, each device must be mapped and then defined. Mapping and defining devices enables the system software to control each device’s functionality. CAUTION Mapping MUST match the physical wiring! An error message appears if the physical device is not wired to the relay or port as defined on the mapping screen..
  • Page 44 2. Click Click to map cooling devices, heaters, inlets, fans, stir fans, timers, tunnel • doors, outlets, or the alarm relay. Click to map auxiliary inputs, sensors (humidity, pressure, temperature, • CO2, ammonia), water meter, and potentiometers. © Munters AB, 2020...
  • Page 45 4. Click on the relays and/or ports that you wired to heaters. TRIO automatically numbers the devices. • TRIO enables selecting up to the maximum number of each device. • Devices having opening and closing relays require mapping both relays.
  • Page 46 NOTE If you map a sensor that is not physically connected to the TRIO, an error symbol appears on the designated analog port. © Munters AB, 2020...

  • Page 47: Temperature Sensors

    APPING THE EMPERATURE ENSORS Calculating the temperature data, TRIO takes the following into consideration: Tunnel temperature: Select a sensor or a group of sensors to determine the tunnel temperature • readings or select if the tunnel run according to the average temperature reading.
  • Page 48 NABLING A EATHER TATION To say costs on temperature sensors, one outdoor temperature sensor can provide data to the entire TRIO network. 1. In System > Device and Sensors, define one sensor as Outside Temperature. 2. Go to System > Control Strategy > Weather Station...
  • Page 49 Define up to 12 relays or analog output ports as On/Off or 0 – 10 V fans, respectively (refer to Mapping Devices, page 43)). On-Off Fans • 0 – 10 Volt Fans • 7.3.1.1 On-Off Fans 1. On the Device and Sensors screen, click a fan relay. 2. Click © Munters AB, 2020...
  • Page 50 3. Edit the parameters. o Capacity: Enter the fan capacity. o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Select if the relay is normally open or normally close. 4. Click Save. © Munters AB, 2020...
  • Page 51 KWh: This field displays the amount of kilowatts used. Read-only. o Boost Time: During this amount of time, the controller applied full power to the fan motor (100%). 4. Click Save. 5. To test in the minimal and maximum voltages, click Test. © Munters AB, 2020...
  • Page 52 • 7.3.2.1 On Off Stir Fan Define: • o KWh: This field displays the amount of kilowatts used. Read-only o Operation: Define the relay mode. The status shows if the stir fan is currently operating. • © Munters AB, 2020...
  • Page 53 KWh: This field displays the amount of kilowatts used. Read-only. 7.4 Sensors Defining the Ammonia Sensor • Defining the CO2 Sensor • Defining the Humidity Sensor • Defining the Water Meter Sensor • © Munters AB, 2020...
  • Page 54 Define one analog input port as an ammonia sensor (refer to Mapping Devices, page 43)). Define: • o Offset: This is an optional correction for the ammonia sensor. Range: -10 to +10 ppm o Enable Mode: Enable/disable the sensor. The ammonia reading shows the measured amount, including the offset. • © Munters AB, 2020...
  • Page 55 Define one analog input port as a CO2 port (refer to Mapping Devices, page 43)). Define: • o Offset: This is an optional correction for the CO2 sensor. Range: -500 to +500 ppm o Enable Mode: Enables/disables the sensor. The CO2 reading shows the measured amount, including the offset. • © Munters AB, 2020...
  • Page 56 Define one analog input port as a humidity sensor (refer to Mapping Devices, page 43)). Define: • o Offset: This is an optional correction for the humidity sensor. Range: -10 to +10% o Enable Mode: Enable/disable the sensor. The humidity reading shows the measured level, including the offset. • © Munters AB, 2020...
  • Page 57 Enable Mode: Enable/disable the sensor. 7.5 Heating Devices  Define up to four relays and/or analogue output ports as heaters in Mapping Devices, page 43. Defining the On/Off Heaters • Defining the Variable Heaters • © Munters AB, 2020...
  • Page 58 Zone heater will enable the assignment of temperature sensor/s in temperature definition. o Operation: Define the relay mode. o Operation Modes  Continues (default): The heater start to operate continuously  Cycle: This option enables the operation of heater in cycles. © Munters AB, 2020...
  • Page 59  Enable: Zone Heater, the heater output has its own target set-point and its own sensors assign to it. Zone heater enables the assignment of temperature sensor/s in temperature definition. o KWh: This field displays the amount of kilowatts used. Read-only. © Munters AB, 2020...
  • Page 60 KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. The status shows if the cooling device is currently operating. • 7.7 Inlets, Tunnel Doors, Outlets Defining the Inlets/Tunnel Doors • Defining the Outlet • © Munters AB, 2020...
  • Page 61 Auto Calib.: Enable automatic calibration. Refer to Inlet and Curtain Ventilation, page 106. o Power up calibration: Enable this parameter to calibrate inlets each time that TRIO is turned on. o Open/Close Time: Enter the amount of time required to fully open or fully close the inlet.
  • Page 62 Min./Max Voltage: Define the voltage in the analogue output port that corresponds to the 0% and 100% output, respectively. o Open/Close Time: Enter the amount of time required to fully open or fully close the inlet. © Munters AB, 2020...
  • Page 63 7.8 Defining the Sprinkler  Define one relay as a sprinkler (refer to Mapping Devices, page 43). Define: • o Operation: Define the relay mode. © Munters AB, 2020...
  • Page 64 Define: • o Related Channel: Define which relay number to follow. Range: 1 – 20 o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...
  • Page 65 Relays can be mapped to eight specific ports only. Define: • o Related Channel: Define which port number to follow. Port Number Related Channel o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...
  • Page 66 7.11 Defining the Timer  Define up to five relays as timers (refer to Mapping Devices, page 43). Define: • o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...
  • Page 67 7.12 Defining the Auxiliary Input  Define up to four relays as auxiliary inputs (refer to Mapping Devices, page 43). Define: • o Operation: Define the relay mode. o Enable Mode: Enable/disable the input. © Munters AB, 2020...
  • Page 68 Enable Mode: Enable/disable the sensor. 7.14 Feeding Devices Setting up a feed system requires feeder relays and sensors. Defining the Feeder Relay • Defining the Feeder Active Sensor • Defining the Feeder Line Sensor • © Munters AB, 2020...
  • Page 69 ELAY  Define one relay as feeder (refer to Mapping Devices, page 43). o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Select if the relay is normally open or normally close. © Munters AB, 2020...
  • Page 70 Define one analog port as feeder active (refer to Mapping Devices, page 43). Define • o Operation: Select if the relay is normally open or normally close. o Enable Mode: Enable/disable the sensor. o Quantity Per Minute: Define the amount (weight per minute) of feed to be distributed. © Munters AB, 2020...
  • Page 71 7.14.3 D EFINING THE EEDER ENSOR o Operation: Select if the port is normally open or normally close. o Enable Mode: Enable/disable the sensor. © Munters AB, 2020...

  • Page 72: Basic Setup

    Pressure (Pascal/Inches of Water) o Weight (Kilogram/Pounds) o Air Flow: Cubic Meter/Hour or Cubic Feet/Minute 3. Enable/disable Pin Code Access: Pin Code Access is a security measure. Anyone wanting to edit the settings must have this code. © Munters AB, 2020...
  • Page 73  Date and Time Set: Manually enter the date and time. o Time Zone: Select the zone from the drop down list. NOTE Set the time zone even if you enable automatic date and time adjustment. © Munters AB, 2020...
  • Page 74  Gilts: Female pigs being raised for breeding.  Weaners: Same as Nursery o Room number NOTE The Room 1 menu bar is blue. The Room 2 menu bar is green. Click the arrows to switch between rooms. © Munters AB, 2020...

  • Page 75: Batch Settings

    (1) at midnight. When editing the growth day, you can increase the number; you cannot decrease the number. TRIO increases the growth day at midnight. Range: 0 - 999 o Animals Placed: Set the number of animals that are in the beginning of a batch.
  • Page 76  Provide ventilation according to the output set by the heat and ventilation.  Stop growth day progress. o Pre Heating: Pre heat facility before moving the animals in. Start New Batch: Batch: Click Start New Batch when placing animals. TRIO: • o Resets historical data...
  • Page 77 8.3 Defining the Expected Animal Weight Animal weights are used when calculating the amount of air required when using Ventilation by Weight (page 89). In this screen, define the expected weights over the growth cycle. TRIO provides a default chart which can be edited.
  • Page 78 8.4 Adjusting the Animal Count Edit the number of animals when animals are removed from or added to the herd. 1. Go to Batch > Animal Management. This screen displays the animal mortality data. © Munters AB, 2020...

  • Page 79: Tech Support Information

    2. Click Add Mortality and edit (add or subtract) the number of animals removed or added. 8.5 Tech Support Information To view information on your unit go to System > General Settings > Network . You will need this information when speaking with technical support. © Munters AB, 2020...
  • Page 80 TRIO receives inputs from the augers and hoppers that enable controlling the feed distribution (start and stop signals). In addition, the user enable am alarm if the run time exceeds the defined parameters.
  • Page 81 Feed Line Sensor Max. Delay (min.): Define the maximum amount of time that can pass from a feeding start time before TRIO generates an alarm. 4. If required, go to Control > Feed > Settings to set the alarms. Enable the alarms.

  • Page 82: Temperature Settings

    For example, if on day 1 the target temperature is 95° F and on day 5 the target temperature is 86° F, TRIO adjusts the target temperature on days 2 to 4 so that it approaches the day 5 setting.
  • Page 83 43). Tunnel appears if Tunnel Ventilation is enabled in Ventilation Settings (page 103). o Low/High Temperature Alarm: These parameters are differentials from the target temperature at which TRIO sends an alarm. Range:  Low Temp Alarm: -40°- Target  High Temp Alarm: Target - 90°...
  • Page 84 10.3 Emergency Temperature Control In the event that TRIO fails to receive a signal from the temperature sensor for an extended period of time, an alarm is triggered. Between the time that TRIO stops receiving a signal and when an alarm is triggered, ventilation remains at the current level.
  • Page 85 The following sections detail how to configure the minimum and maximum ventilation levels by growth day. As the temperature rises above the target temperature, TRIO gradually increases ventilation level using a combination of increased fan speeds, cycle times, opening the inlets and more.
  • Page 86 Day: Set the growth day for the required min/max set points. Each day must have a unique number. Add up to ten lines. o Min/Max Level: Define the minimum and maximum ventilation levels. TRIO will automatically adjust the ventilation as the temperature changes.
  • Page 87 11.3 Defining Dynamic Ventilation Dynamic Ventilation means that at extreme temperatures (which the user defines), ventilation can be increased or decreased. 1. Go to System > Control Strategy > Ventilation 2. Under Minimum / Maximum Ventilation, enable © Munters AB, 2020...
  • Page 88 Warm Min: When the outside temperature reaches the Dynamic Minimum Warm Outside Temperature, Minimum Ventilation is increased by this amount. o Cold Max. Level: When the outside temperature reaches the Dynamic Maximum Cold Outside Temperature, Minimum Ventilation will not go above this level. © Munters AB, 2020...
  • Page 89 After calculating how much air is required based on these factors, TRIO determines the required ventilation level to supply the air. Anytime that one of the factors changes, TRIO recalculates the ventilation (to prevent changing the ventilation too frequently any change must be larger than a user-defined amount).
  • Page 90 The following section shows have to configure your fans to increase in a curve (and not via ramping). 1. Go to System > Control Strategy > Ventilation 2. Enable Curve Status. Ventilation now increases in a curve. © Munters AB, 2020...
  • Page 91 Measuring Fan increases the speed of a designated fan to compensate for the difference.  Define a sensor as Measuring Fan. Refer to Mapping Devices, page 43. © Munters AB, 2020...
  • Page 92 5. In the Measuring Fan Usage parameter, define the usage as Real-Time Compensation. 6. In the Measuring Fan Maximum Compensation parameter, define the maximum percentage increase in the Related Fan’s speed. Range 0 – 100. Default 10%. © Munters AB, 2020...

  • Page 93: Levels Of Ventilation

    Minimum Ventilation is explained in detail in Chapter 11, Minimum and Maximum Ventilation. Extra Level: If the temperature continues rising when TRIO is providing the maximal ventilation, • Extra Ventilation begins. In this system, fans produce a large burst of air. Ventilation is then lowered.
  • Page 94 Total Cycle Time (sec), define the minimum ventilation cycle time. Range: 60 – 999 seconds. o Min Cycle Off Time (sec.): When using cycle time, TRIO automatically adjusts the ON time set in the main screen. This parameter defines the minimum cycle off time. Range: 0 –...
  • Page 95 ASIC ENTILATION YCLE In this configuration, TRIO raises the minimum ventilation from 10% at Level One to 100% at Level 10. There is no curve between levels; each level is a ramp up from the previous level.  In Mapping and Defining the Input Output Devices, page 43 map relays and analog output ports to fans, inlets, and stir fans as required.
  • Page 96 3. Click a relay controlled fan that you want to activate. 1) A box appears around the fan. 2) A fan appears in the upper right. 4. Click the fan in the upper right. Both fans turn blue. 5. Define fans as required. © Munters AB, 2020...
  • Page 97 In Mapping and Defining the Input Output Devices, page 43 map relays and analog output ports to fans, inlets, and stir fans as required. Only mapped devices show up in the following screens. 1. Go to System > Control Strategy > Ventilation © Munters AB, 2020...
  • Page 98 2. Enable Minimum Ventilation Cycle. 3. Go to Climate > Ventilation. The (Fan) On time appears on the screen. 4. To run a fan in cycles: a. Click b. Click a fan. The symbol appears. © Munters AB, 2020...
  • Page 99 In this example, at Level 4 Fan 1 runs in cycles (100 seconds on) and Fan 2 runs continuously. 12.3.2.2 Fans (Efficiency Fan) 1. Click an analog output controlled fan. 1) A box appears around the fan. 2) A fan appears in the upper right. © Munters AB, 2020...
  • Page 100 2. Click the fan in the upper right. Both fans turn blue. A percentage appears under the fan. 3. Click . This icon and the fan icon turn green. 4. In the percentage, enter the fan’s maximum speed (in percentage). © Munters AB, 2020...
  • Page 101 The room temperature is at least 0.5⁰ C above the target temperature. However you can define • a higher differential. 12.4.2 D EFINING XTRA ENTILATION 1. Go to System > Control Strategy > Ventilation 2. Under Ventilation, enable Extra Level. © Munters AB, 2020...
  • Page 102 NOTE Each differential must be equal to or higher than the previous level’s differential. o Fan Status. Refer to the following sections on how to configure fans:  Defining Basic Ventilation; No Cycle, page 95  Defining Basic Ventilation; With a Cycle, page 97 © Munters AB, 2020...
  • Page 103 Defining the Tunnel Ventilation Settings • 12.5.1 D EFINING THE UNNEL ENTILATION ARAMETERS 1. Go to System > Control Strategy > Ventilation 2. Under Ventilation, enable Tunnel. 3. Go to Climate > Ventilation and click the Tunnel Tab. © Munters AB, 2020...
  • Page 104 NOTE Each differential must be equal to or higher than the previous level’s differential. o Fan Status. Refer to the following sections on how to configure fans:  Defining Basic Ventilation; No Cycle, page 95  Defining Basic Ventilation; With a Cycle, page 97 © Munters AB, 2020...
  • Page 105 Tunnel Mode. o Tunnel Exit Delay (min.): When TRIO calculates that ventilation should exit Tunnel Mode, there is a delay (of this amount of time) before actually exiting. This parameter prevents TRIO from entering and exiting Tunnel Mode too rapidly.
  • Page 106 (refer to Mapping Devices, page 43). 1. Go to Climate > Ventilation. 2. Click 3. Click on a required inlet/outlet and enable it by clicking on the fan symbol that appears. 4. Define the opening level. © Munters AB, 2020...
  • Page 107 Only one inlet or tunnel curtain can be calibrated at a time. Relay open occurs when the target position is 100%. • Relay close occurs when the target position is 0%. • © Munters AB, 2020...

  • Page 108: Static Pressure

    Curtain Levels screen). Maintaining the proper pressure enables air to enter the rooms at the right speed and direction and ensures efficient air exchange. Note that the TRIO will adjust the inlets' opening only if one or more fan is operating.
  • Page 109 ENTILATION OR XTRA ENTILATION In minimum/extra ventilation the target pressure is adjusted as a function of the outside temperature. TRIO calculates the pressure target according to a curve between low and high temperature target pressure set- points. The curve is adjusted according to the outside temperature, in order to maintain the pressure. If the outside temperature is warm, large amounts of slow moving air is allowed to enter the house (low static pressure).
  • Page 110 If the static pressure is above the target level, inlets continue to open until they reach the maximum position. In the situation where static pressure is above the target and all inlets are open, TRIO enters a High Static Pressure Alarm state. In this situation: TRIO triggers a High Pressure Compensation event that is recorded.

  • Page 111: Cooling Functions

    Invalid humidity sensor readings are not taken into consideration. • To avoid causing the animals undo heat stress during periods of high relative humidity, TRIO employs the following rules: When the temperature reaches the Target Temperature plus the Temperature Difference, •...
  • Page 112  Fixed: Simple on/off control with a fixed cooling cycle.  Ramping: Cycle modulation, frequency depends on the error in °C, with respect to the cooling setting (target). o ON Time: Describe the amount of time the cycle is ON. © Munters AB, 2020...
  • Page 113 Humidity Band: Set the humidity band to re-enable cooling outputs after it was stopped because of the high humidity level. o Humidity to Stop: Define the humidity level at which cooling stops. o Cooling Enabled: Define when cooling is enabled, 24 hours a day or time frames. © Munters AB, 2020...
  • Page 114 Sprinklers run during the time frame that you define. Sprinklers run in cycles whose on/off time is based on a curve: The warm outside temperature defines the minimum OFF time. • The cold outside temperature defines the maximum OFF time. • Defining the Sprinkler Parameters • Defining the Sprinkler Settings • © Munters AB, 2020...
  • Page 115 Off In Cold Temp (Minutes): Set the number of minutes device waits before it starts up again when it’s cold outside (range 999 default 0). o Off In Warm Temp: Set the number of seconds device will wait before it starts up again when it’s warm outside. © Munters AB, 2020...
  • Page 116 Cold outside Temperature: Set the cold temperature for maximum sprinkling off time. o Warm outside Temperature: Set the warm temperature for min sprinkling off time. o Stop outside temperature: The temperature below which the device stops. © Munters AB, 2020...

  • Page 117: Heating Functions

    15 Heating Functions TRIO supports up to four (4) on/off heating devices and variable heaters. To control the heat, TRIO has two different programs, one to maintain the target temperature in the entire house and one program that controls separate heating zones. In the case of the latter, each heater has a dedicated sensor and unique target temperature.
  • Page 118 Off Temp Diff. This is a differential. When the temperature reaches the target temperature minus this amount, heating stops. 15.2.2 D EFINING ARIABLE EATERS 1. Go to Climate > Zone Heaters. 2. Click © Munters AB, 2020...
  • Page 119 Off Temp Diff. This is a differential. When the temperature reaches the target temperature minus this amount, heating stops. o Max Heat Temp: Set the temperature under which the heaters work at their maximum output. o Min/Max Output: Set the voltage output for minimum and maximum. © Munters AB, 2020...

  • Page 120: Air Quality

    16 Air Quality Ensuring air quality means configuring the TRIO relative humidity, CO2, and ammonia sensors. Each of these factors are independent, and require a sensor. When any of these factors rise above the user defined levels, TRIO compensates by increasing the ventilation rate or by increasing the heat.
  • Page 121 Range -40°to +90° o Maximum Additional Ventilation (%): The maximum increase in ventilation (maximum compensation). Range: 1% to 100% o Maximum Additional Heat (%): The maximum increase in heat (max compensation). Range: 1% to 100% © Munters AB, 2020...
  • Page 122 RH Shutoff Differential: (%): Below this level, humidity treatment ceases. Range: 0% to o High RH Alarm Threshold (%): TRIO sends an alarm when the humidity level rises above this level. Range: 0% to 100% o Co2 Shutoff Differential: (ppm): When CO2 levels are below the target level by this amount, all CO2 treatment stops.
  • Page 123 Timers provide an additional method of controlling relay devices, namely setting a time table in which the device can operate. In addition to the time table, TRIO enables setting up time cycles and temperature ranges in which a device can operate.
  • Page 124 This prevents sending alarms for short deviations. Range: 0 – 999 seconds. Alarm Reminder: TRIO will resend an alarm after this amount of time if the alarm is not • acknowledged. Range: 0 – 999 minutes.
  • Page 125 (normally open, normally close). If the relay is not in its defined state, TRIO sends an alarm. You can define the auxiliary alarms to operate during specific time periods. Use this alarm for those relays controlling important functions.
  • Page 126 Define the relay being monitored. When this relay is no longer in its defined state (normally open, normally closed) an alarm is sent. 18.4 Sending a General Alarm 1. Go to System > Device and Sensors. 2. Click An alarm is sent to everyone on the contact list. © Munters AB, 2020...
  • Page 127 Co2 History: Records the average, minimum and maximum Co2 for each growth day every • hour. Ammonia History: Records the average, minimum and maximum ammonia for each growth day • every hour. Click the clock symbol ( ) to view the hourly breakdown. • © Munters AB, 2020...
  • Page 128 Go to this screen to view the last 999 alarms and events. Alarms history can display the following alarms. NOTE Performing a Cold Start or Starting a new group clears the Alarm History. 1. Go to Batch > History > Alarms 2. Click the relevant tab. © Munters AB, 2020...
  • Page 129 NOTE Water and feeder relays or sensors must be enabled to see these screens 1. Go to Batch > History > Water 2. Click the relevant tab to see its history. Click the clock symbol to view the hourly breakdown. • © Munters AB, 2020...
  • Page 130 Go to Batch > History > Devices • Click the clock symbol to view the hourly breakdown. • NOTE History displays installed devices only. © Munters AB, 2020...

  • Page 131: Resetting The Settings

    20 Resetting, Saving and Loading Settings, Updating Software Resetting means erasing the tables and current product definitions. Once the settings have been erased, the user can manually reconfigure the TRIO or load settings from a USB device. Resetting the Settings •...
  • Page 132 1. Go to System > General Settings and click 2. Click Choose Operation and select Load Settings or Save Settings. 3. Follow the instructions. 20.3 Viewing the Log The log displays which tables were successfully saved. © Munters AB, 2020...

  • Page 133: Updating The Software

    20.4 Updating the Software CAUTION Do not disconnect the power while updating the software. Any disconnection can cause severe hardware damage To update the TRIO Software: 1. Go to System > General Settings. 2. Click 3. In Software Version, click Update.

  • Page 134: Appendix A: External Device Specifications

    Water Meter Digital input Measuring Fan Digital input Table 2: High Voltage Devices Device type Maximum Number of Devices Heaters Fan (Central Exhaust) Stir Fan Inlets (open) Inlets (close) Tunnel Door (open) Tunnel Door (close) Sprinkler © Munters AB, 2020...
  • Page 135 Same as Analog Alarm Feeder Table 3: Low Voltage Device Attributes Device type Maximum Number of Devices Heaters Fans Fans (Central Exhaust) Stir Fan Inlets Outlet Tunnel Door Sprinkler Cooling Timer Same as Relay Same as Analog Alarm © Munters AB, 2020...

  • Page 136: Appendix B: Service Manual

    • the PCBs. If these issues appear, it means that: o the TRIO is installed in an environment with high humidity, ammonia content, or some other destructive agent. o There is a lack of (silicon) sealing or that the sealing has degraded.

  • Page 137: Troubleshooting

    1. Go to System > General Settings > Network Screen. Verify that there is an IP address. 2. Check the cable connections between the switch and the TRIO. 3. Verify that the unit is powered. © Munters AB, 2020...
  • Page 138 4. Verify that the flat cable connecting the I/O board and the display board is in place. 5. Verify that the Green Status LED is flashing. 6. On the TRIO display board, verify that the: o RED Status LED is flashing o Display’s flat cable is firmly hooked up to its connector.

  • Page 139: Spare Parts

    1. Check the Internet cable, going from RJ-45 connector (marked as Ethernet-2). Verify that the connector’s LEDs are flashing. 2. Check the Internet cable, going from the power card to the TRIO display’s card RJ-45 connector (marked as Ethernet-1). Verify that the connector’s LEDs are flashing.
  • Page 140 22.3.2 TRIO 20 E NCLOSURE PARE ARTS Description Order Catalog Number A1.1 TRIO-20 FRONT DOOR TOUCH PLASTIC PART MPN: 940-99-00005 DPN: A1.2 TRIO-20 PLASTIC BOX BASE MPN: 940-99-00007 DPN: A1.3 TRIO HINGE PLASTIC PIN V1.0.0 (SP-207128) MPN: 940-99-00019 DPN: TRIO-20 PLASTIC BLUE PANEL (MUNTERS LOGO)
  • Page 141 Order Catalog Number DPN: ONE / ONE PRO - LATCH GENERAL LOCK PLASTIC PART + A3.1 MPN: 900-99-00217 LOCK FOR LATCH DPN: TRIO-20 LCD HOLDER V1.0.0 MPN: 940-99-00zz DPN: P4 SCREEN GASKET SILICONE 35 SHORE 75CM MPN: 940-99-00020 (EXTRUSION PROCESS) (SP-204079) DPN: MID-RANGE MAIN GASKET V1.0.0 125CM ( SP-207122)
  • Page 142 22.3.3 TRIO 20 D ABLE ARNESS PARE ARTS © Munters AB, 2020...
  • Page 143 ID No. Description Order Catalog Number TRIO-20 LCD KIT (DISPLAY + LVDS CARD + USB CABLE) MPN: 940-99-00002 DPN: B2.a BAT COIN 3V FOR SOCKET(SP-450009) MPN: 940-99-00386 DPN: TRIO-20 SOM CARD VARISCITE (TRIO DISPLAY) MPN: 940-99-00004 DPN: TRIO-20 SOM CARD VARISCITE...
  • Page 144 22.3.4 TRIO 20 M ONTAINER PARE ARTS © Munters AB, 2020...
  • Page 145 SWPS LPV-60-12 Mean Well 100-240V 12V 60W (SP-370193) DPN: TRIO-20 POU SETRA PRESSURE CARD MPN: 901-99-00013 DPN: C3.1 MPN: 940-99-00013 OR TRIO 20 SCALE CARD 2SCL (TRIO-RSC-2) DPN: C3.2 TRIO 20 SCALE CARD 2SCL (TRIO-RSC-6) MPN: 940-99-00014 DPN: © Munters AB, 2020...
  • Page 146 ID No. Description Order Catalog Remarks Number BAT COIN 3V FOR SOCKET(SP-450009) MPN: 940-99-00386 DPN: © Munters AB, 2020...
  • Page 147 MPN: 917-02-00005 DPN: ADO 3 TRIO-20 CONTROLLER - PRESSURE SENSOR MPN: 940-99-00010 DPN: ADO 4.1 TRIO 20 SCALE CARD 2SCL WITH 230V POWER MPN: 940-99-00015 SUPPLY DPN : ADO 4.2 TRIO 20 SCALE CARD 6SCL WITH 230V POWER MPN: 940-99-00016...
  • Page 148 22.3.6.1 Door Cards Card Description Munters Ordering Number 250061: LCD TFT 10.1' 940-99-00002 VT101C-KC17-B07A Vitek R-TRIO-DISPLAY: 940-99-00004 MUNTERS ROTEM MIDDLE RANGE 2 PC 204106: MODULE 940-99-00008 VAR-SOM-MX6Q-V2 VARISCITE © Munters AB, 2020...
  • Page 149 22.3.6.2 Main Container Cards Card Description Munters Ordering Number R-TRIO-20-MAIN: 940-99-00003 MUNTERS ROTEM MIDDLE RANGE 2 370193: SWPS 900-99-00264 LPV-60-12 Mean Well 100-240V 12V 60W R-AC2PL-RPS4S: 901-99-00013 AC2000-3G PRESSURE (SETRA) CARD © Munters AB, 2020...

  • Page 150: Appendix C: Central Exhaust

    • required pressure in the air duct. By adjusting the ventilation, each room independently controls the amount of air entering. As temperature rises, the inlets’ opening increases. TRIO dynamically adjusts the ventilation to • maintain the required pressure. Since Central Exhaust sets the pressure settings for the entire structure, there is only one room in this mode.
  • Page 151 3. Click Start New Setup. 4. Click Central Exhaust. 23.3 Central Exhaust Dashboard The basic task of the Central Exhaust Mode is to control and monitor the air pressure. The dashboard shows the pressure and ventilation status. © Munters AB, 2020...
  • Page 152 Alarms & Events System • Temperature Definition Device & Sensors Definition and Mapping Room Settings Mapping_Devices o General   Time & Date   Static Pressure   Alarm   User   Network © Munters AB, 2020...
  • Page 153 Pressure Adjustment Delay: When the pressure is outside of the band limits, define the amount of time that TRIO waits before adjusting the inlets. Range 5 – 30 seconds. o Ventilation Level while Pressure Fails: In the event that the pressure sensor fails, set the ventilation level.

  • Page 154: Room Setting

    Finishing: Pigs are moved from the nursery to a finishing barn for 115 – 120 days. • Grower: Same as Finishing • Boar: Male pigs being raised for breeding. • Gilts: Female pigs being raised for breeding. • Weaners: Same as Nursery • © Munters AB, 2020...

  • Page 155: Appendix D: Central Corridor

    24.1 Introduction to Pressure Control TRIO adjust the inlet positions to maintain the defined static pressure levels. Inlet position open or close as required to maintain a pressure level that is within the target level’s band. To ensure that inlets open or close only when required, there is a delay time;...
  • Page 156 3. Click Start New Setup. 4. Click Central Corridor. 24.3 Central Corridor Dashboard The basic task of the Central Exhaust Mode is to control and monitor the air pressure. The dashboard shows the pressure and ventilation status. © Munters AB, 2020...
  • Page 157 Alarms & Events System • Temperature Definition Alarm Settings Device & Sensors Definition and Mapping Room Settings Mapping_Devices o General Time & Date  Alarm   User  Network  File Saving and Loading Software Update  © Munters AB, 2020...
  • Page 158 Pressure Adjustment Delay: When the pressure is outside of the band limits, define the amount of time that TRIO waits before adjusting the inlets. Range 5 – 30 seconds. o Ventilation Level while Pressure Fails: In the event that the pressure sensor fails, set the ventilation level.
  • Page 159 Max Heat Temperature: Set the temperature at which heaters work at maximum capacity. Range: -40⁰ to On temperature o Minimum Output: Set the voltage at which heaters work at their minimum level. o Maximum Output: Set the voltage at which heaters work at their minimum level. © Munters AB, 2020...
  • Page 160 In System > Room Settings, select the room mode. Room mode is based on the animals’ growth stage. You can change the stage throughout the growth cycle. The default is Central Corridor. NOTE The room setting is used when comparing data from rooms, it does not change room settings. © Munters AB, 2020...

  • Page 161: Warranty

    12 months of the delivery of the defective product. Munters has thirty days from the date of receipt in which to take action, and has the right to examine the product at the customer’s premises or at its own plant (carriage cost to be borne by the customer).
  • Page 162 The use of non-original spare parts or incorrect assembly exonerates the manufacturer from all liability. Requests for technical assistance and spare parts can be made directly to the nearest Munters office. A full list of contact details can be found on the back page of this manual.
  • Page 163 Munters Corporation Australia Brazil Canada Lansing, Phone +1 517 676 7070, China Munters Air Treatment Equipment (Beijing) Co. Ltd, Phone +86 10 80 481 121, Denmark Munters A/S, Phone +45 9862 3311, India Munters India, Phone +91 20 3052 2520,...

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