Munters Trio 20 Installation Manual
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Munters Trio 20 Installation Manual

Swine controller
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Trio 20
Swine
Installation Manual
Controller
Trio 20
Swine Controller
Ag/MIS/ImGB-2845-10/22 Rev 2.4
P/N: 116874

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Summary of Contents for Munters Trio 20

  • Page 1 Trio 20 Swine Installation Manual Controller Trio 20 Swine Controller Ag/MIS/ImGB-2845-10/22 Rev 2.4 P/N: 116874...
  • Page 2 Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal developments.

  • Page 3: Table Of Contents

    Piquets de Prise de Terre ............. 15 2.2.8.1 Fil de Garde ................... 16 2.2.8.2 Colliers de Mise à la Terre ............16 2.2.8.3 Quels Elements Doivent etre mis a la Terre? ......17 2.2.8.4 Protection Parafoudre ..............17 2.2.8.5 © Munters AB, 2020...
  • Page 4 USING THE TRIO TOUCH SCREEN .......... MAPPING AND DEFINING THE INPUT OUTPUT DEVICES Using the Mapping Screen ..................57 Mapping Sensors ....................60 7.2.1 Enabling/Disabling Analog Input Sensors ............................. 7.2.2 Temperature Sensors Defining the Temperature Sensors ..........61 7.2.2.1 © Munters AB, 2020...
  • Page 5 ..................... 7.4.1 Defining the Silos Mapping the Silo Scales .............. 83 7.4.1.1 Configuring the Silo Scale ............84 7.4.1.2 Testing the Silo ................88 7.4.1.3 ....................7.4.2 Defining the RSU Defining the Trio RPS ................... 90 © Munters AB, 2020...
  • Page 6 Electronic Components ................Spare Parts ......................101 ................9.3.1 Preliminary Information 9.3.2 TRIO 20 Container Spare Parts ..............9.3.3 TRIO 20 Door Cards Spare Parts ........................9.3.4 TRIO 20 Main Container Spare Parts ..................9.3.5 Additional Options 9.3.6 Cards .........................
  • Page 7 © Munters AB, 2020...

  • Page 8: Introduction

    Munters Controllers. 1.3 Notes Date of release: Jan 2020 Munters cannot guarantee to inform users about the changes or to distribute new manuals to them. All rights reserved. No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of Munters.

  • Page 9: Precautions

    Use shielded wiring for low level signals. For buried wiring (building to building runs) use high grade jell filled cables that are impervious to moisture. 2.1.2 E LECTRICAL UIDELINES Munters strongly recommends that only panel mount controllers should be • installed directly in an electrical closet. © Munters AB, 2020...

  • Page 10: Grounding Sensors

    Proper grounding of the device’s chassis and motor power cable • Proper grounding of low voltage cable shield wire • That the controller and device cables are kept in separate conduits or wire bundles • Figure 1: Device Placement 1. Controller © Munters AB, 2020...

  • Page 11: Checking The Battery Level

    7. Rod installation: Drive the rod into the earth until about 10 cm (4 inches) is left above grade. If it is impossible to drive the rod to the proper depth, it is acceptable to lay the rod horizontally, 80 cm (2.5 feet) below grade. © Munters AB, 2020...

  • Page 12: Ground Wire

    The other end of the grounding wire should be attached to the ground bus on the main panel. 2.1.8.5 Lightening Protection Because of the potential for lightning damage to electronic devices, Munters recommends supplying lightning protection on both the power supply and the communication terminals (if used).

  • Page 13: Française

    Munters recommends using an isolation transformer in front of the RPLP-1 to help block lightning and other transients. NOTE Common surge protectors provide little additional protection and may trip unnecessarily. An isolation transformer preceding the RPLP-1 provides significant additional protection against lightning.

  • Page 14: Directives Électriques

    2.2.2 D É IRECTIVES LECTRIQUES Munters recommande vivement que seuls les contrôleurs montés sur panneau • soient installés directement dans une armoire électrique. Placer cette unité à proximité (2 mètres/6,5 pieds maximum) de tout appareil • électrique transmettant 10 ampères ou plus de courant peut entraîner de graves interférences de signal.

  • Page 15: Vérification Du Niveau De La Batterie

    1. Matériel: Les piquets de prise de terre doivent être plaqués cuivre ou en acier galvanisé. 2. Diamètre: Minimum 12,5/20,3 cm, de préférence 7,6/10,16 cm. Généralement, plus le diamètre du piquet est gros, moindre sera sa résistance à la circulation du courant. © Munters AB, 2020...

  • Page 16: Fil De Garde

    à terre sont utilisés pour attacher un fil de garde au piquet de prise de terre. Le collier le plus ordinaire est un collier ocre. Assurez-vous que les colliers de mise à terre que vous sélectionnez sont adaptés à une utilisation à l'extérieur. N'utilisez pas de collier © Munters AB, 2020...

  • Page 17: Quels Elements Doivent Etre Mis A La Terre

    RPLP-1 pour des instructions de câblage détaillées. Bien qu’aucune protection contre la foudre ne soit parfaite, le RPLP-1 améliore considérablement la fiabilité de la protection contre la foudre intégrée. De plus, Munters recommande d’utiliser un transformateur d’isolement devant le RPLP-1 pour aider à bloquer la foudre et d’autres transitoires.

  • Page 18: Locking The Trio

    : Caution! Hazardous voltage : Caution: Refer to the manual : Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED. © Munters AB, 2020...

  • Page 19: Unit Installation

    3 Unit Installation The following sections detail how to mount and wire the TRIO. NOTE Munters recommends that a trained technician perform the following operations. What Comes in the Package • Mounting the Unit • Board Layout • Wiring Diagrams •...

  • Page 20: Hanging The Unit

    CAUTION Munters strongly recommends that you seal all entry spots with RTV silicon. Failure to do so can lead to damage to the unit. 4. After installation is completed, operate the TRIO for a few hours and re- check for proper operation.

  • Page 21: Board Layout

    3.3 Board Layout Figure 7: Main Board layout Analog/digital ports Dipswitches Ground strip Scale Card (option) 20 relays Pressure Sensor Alarm relay Power Supply Power ports © Munters AB, 2020...
  • Page 22 Only raise a dipswitch if a device is wired to an S port. • Figure 9: Display Board layout, Display Card Version 1.1.0 (supported by 7.2.7 and above) Wireless antenna Heat Sink SD Ports 3V Battery Ethernet Port Modem © Munters AB, 2020...
  • Page 23 Figure 10: Display Board layout, Display Card Version 1.0.4 Wireless antenna SIM Port SD Ports Ethernet Port Heat Sink 3V Battery Modem NOTE There is no functional difference between Versions 1.0.4 and 1.1.0. All future versions will support both cards. © Munters AB, 2020...

  • Page 24: Wiring Diagrams

    Cold Start (System > General Settings > About > Reset Factory Default). Only after the Cold Start do you map the devices. 3.4.1 H OLTAGE ELAYS Figure 11: High voltage devices (examples) Example of devices NOTE The relays control motors and heating devices via contactors, not directly. © Munters AB, 2020...
  • Page 25 Figure 12: Relay wiring detailed view Figure 13: Relay and port numbering © Munters AB, 2020...

  • Page 26: Alarms And Power

    3.4.2 A LARMS AND OWER Figure 14: Alarm relay and power ports Alarm relay Power ports Connect the light or siren device to the alarm relay. • © Munters AB, 2020...

  • Page 27: Internet Connection

    Figure 16: Ethernet port, Trio Display Board Board Version 1.04 Version 1.10 CAUTION Connect the internet cable to port 2. Do not connect the cable to port 1. Internal port (do not use this port) Ethernet port RJ-45 cable © Munters AB, 2020...

  • Page 28: Analog Output Devices

    Figure 17: Analog Output devices (examples) Connect analog output devices to an AO and a COM port. Ground these devices! Figure 18: Analog Device Wiring Schematic CAUTION These devices must be wired to a COM port, not a DCOM port. © Munters AB, 2020...

  • Page 29: Digital Devices

    Figure 20: Digital Device Wiring Schematic Connect digital devices to a D port and a DCOM port. • TRIO supports water meters and auxiliary inputs. • CAUTION These devices must be wired to a DCOM port, not a COM port. © Munters AB, 2020...

  • Page 30: Analog Input Devices

    Figure 21: CO2 Sensor Wiring Number Function S port COM port Shield wire Power Supply COM port Brown wire: phase Blue wire: Neutral Red wire: +12V Black wire: -12V (Sig COM) CAUTION Connect the shield to the safety ground. © Munters AB, 2020...
  • Page 31 Figure 22: CO2 Sensor Wiring Schematic Connect the CO2 device to: • o Controller: S port. In the corresponding dipswitch, raise dipswitch 4 (4-20 mA).  COM port  o Power supply +12V  -12V  © Munters AB, 2020...

  • Page 32: Temperature Sensor Wiring

    COM port o Grounding strip! Notes: • o Wire all designated T ports before wiring the RTS sensors to the S ports. o Connect the black wire to a COM port, not a DCOM port. © Munters AB, 2020...
  • Page 33 COM port o Grounding strip! Note: • o Wire all designated T ports before wiring the RTS sensors to the S ports. o Connect the black wire to a COM port, not a DCOM port. © Munters AB, 2020...

  • Page 34: Humidity Sensor Wiring

    3.4.6.3 Humidity Sensor Wiring Refer to the RHS+ SE Manual for further information. Figure 27: RHS+ Wiring Figure 28: RHS Pro Wiring © Munters AB, 2020...
  • Page 35 Shield wire Figure 29: RHS+/Pro Sensor Wiring Schematic Connect each RHS+/RHS Pro sensor to a: • o S port. In the corresponding dipswitch, raise dipswitch 3 (analog input). o COM port. o 12VDC port. o Grounding strip! © Munters AB, 2020...

  • Page 36: Potentiometer Device Wiring

    3.4.6.4 Potentiometer Device Wiring Figure 30: Potentiometer Wiring Figure 31: Potentiometer Wiring Schematic Connect each potentiometer to a: • o S port. In the corresponding dipswitch, raise dipswitch 2 (potentiometer). o COM port. o 3.3V port. o Grounding strip! © Munters AB, 2020...

  • Page 37: Ammonia Sensor Wiring

    S port (Brown wire) White wire Phase (Brown wire) Neutral (Blue wire) 18-30VDC (Red wire) COM (Black wire) 20.3 kohm resistor (Note: The resistor comes supplied with the sensor but must be installed on-site.) Quick connector © Munters AB, 2020...
  • Page 38 Figure 33: Ammonia Wiring Schematic Connect an ammonia sensor to a: • o S port. In the corresponding dipswitch, raise dipswitch 3 (analog input). o COM port. o Grounding strip! © Munters AB, 2020...

  • Page 39: Trio Rps

    Install the RPS in the second room. Figure 34: RPS Wiring Number Function S port. Raise the corresponding S3 dipswitch. COM port Shield wire Figure 35: RPS Wiring Schematic © Munters AB, 2020...
  • Page 40 Figure 36: RPS Static Pressure Tubes NOTE After installing the RPS, no Cold Start is required. © Munters AB, 2020...

  • Page 41: Silo Wiring

    Junction Box to the load cells, refer to the RJB manual. Figure 37: Scale Card Wiring to Power Supply and RJB-6 NOTE Connect each RJB-6 white and red wire to matching RSC ports; for example White Ch.1 and Red Ch. 1. © Munters AB, 2020...
  • Page 42 Green 2, 5, 8 (Upper) Black 2, 5, 8 (Lower) White 3, 4, 6, 7, 9, 10 (Upper) Note: Connect each RJB white and red wire to matching ports. For example White Ch.1 and Red Ch.1 © Munters AB, 2020...

  • Page 43: Rsu Wiring

    3.4.9 RSU W IRING Refer to the RSU Manual for further information. Figure 39: Trio – RSU Wiring © Munters AB, 2020...

  • Page 44: Termination

    50 meters/165 feet. Trio and Trio Expansion come with a switch to enable termination; an external resistor must be installed on the RSU communication card. Termination may not be required in shorter installations. Figure 40: Termination Sample Topology Figure 41: Termination Switch © Munters AB, 2020...

  • Page 45: Pressure Sensor Hoses

    3.6 Pressure Sensor Hoses Figure 42: Static Pressure Hoses © Munters AB, 2020...

  • Page 46: Tech Support/Wi-Fi

    To view your unit’s network information go to System > General Settings > Network You will need this information when speaking with technical support. Click Manage. • o Ethernet fields are read-only information. o Enable Wi-Fi if required. © Munters AB, 2020...

  • Page 47: Trioair

    TrioAir app. The process is similar to any standard account opening. 1. Go to www.trioair.net or open the app. NOTE Munters strongly recommends using Google Chrome when going to the www.trio.net page. 2. Click Sign Up Now. © Munters AB, 2020...

  • Page 48: Pairing A Trio

    (refer to General Settings > Time and Date) In the event that the time and date are incorrect, registration is disabled and an error message appears if attempted. 1. Go to System > General Settings > Network © Munters AB, 2020...
  • Page 49 3. Using the TrioAir App (Scan New Device) or a QR reader, scan the QR code. The Trio AIR sign in page appears. 4. Following the online instructions, sign in or create a new account. After signing in, the Trio Air app or web site opens. © Munters AB, 2020...
  • Page 50 6. Click on an existing account (if there are) or click Add New Farm (follow the online instructions for creating a new farm). NOTE The person who creates a new farm is automatically defined as the owner. Munters recommends that the person responsible for the farm create the account, and then invite and assign roles to other people.
  • Page 51 7. Click Register. The Trio unit is now paired with an account. © Munters AB, 2020...

  • Page 52: Specifications

    403 x 324 x 141 mm/16 x 13 x 5.6 inches Fuses Fuse F2 & F4 on PS card: 3.15A, 250V Certification Disconnection device/overcurrent protection: In the building installation, use a • certified 2-pole circuit breaker rated 10A, certified in accordance with the IEC © Munters AB, 2020...

  • Page 53: External Devices Specifications

    Maximum Number Number of Relay Number of of Devices Devices Analog Devices Cooling Central Exhaust Cooling Heaters Inlets Outlets Tunnel Doors/Curtains Fans Exhaust/Tunnel Central Exhaust Fans Stir Fan Sprinkler Timer Feeder As Relay As Analog Out Alarm © Munters AB, 2020...
  • Page 54 Device type Analog Sensors Digital Sensors Temperature Sensors Humidity Sensors Outside Humidity Sensor CO2 Sensor Ammonia Sensor Pressure Sensors Potentiometers Silos Power Meters Water Meters Gas Meters Aux. Input Feed Active Sensor Feeder Line Sensor Measuring Fan © Munters AB, 2020...

  • Page 55: Using The Trio Touch Screen

    Network settings View alarms Go back to the main screen Settings icon Edit parameters Function settings Function test Replace the dashboard battery with a standard 3V battery. Click this icon to delete data stored on that page. © Munters AB, 2020...
  • Page 56 When the Trio controls two or more rooms or there are two or more houses on a farm, Send to All enables updating certain functions in more than one room or house. Click Send to All and select the required Trios. © Munters AB, 2020...

  • Page 57: Mapping And Defining The Input Output Devices

    7 Mapping and Defining the Input Output Devices NOTE Munters recommends that a trained technician perform the following operations. Using the Mapping Screen • Mapping Sensors • Mapping Devices • Defining the Trio RPS • Testing Devices • Using the Mapping Screen After wiring devices to the TRIO, each device must be mapped and then defined.
  • Page 58 Heater is selected. The screen displays the relays and ports that can be defined as heaters. 4. Click on the relays and/or ports that you wired to heaters. o TRIO automatically numbers the devices. o TRIO enables selecting up to the maximum number of each device. © Munters AB, 2020...
  • Page 59 NOTE To un-map a device, click on the required device and hold the icon down. NOTE If you map a sensor that is not physically connected to the TRIO, an error symbol appears on the designated analog port. © Munters AB, 2020...

  • Page 60: Mapping Sensors

    By default, when the user maps an analog input sensor, the sensor is enabled. To disable a sensor: 1. Go to the device and click edit 2.Move the enable mode icon to off and click Save. 3.On the dashboard, the disabled sensor is marked. © Munters AB, 2020...

  • Page 61: Temperature Sensors

    Device temperature: A sensor (or sensors) can be mapped to a specific device. • Outside temperature: The temperature sensor defined as an outside temperature • is not included in any average calculation. Map specific temperature sensors to specific devices. Go to System > Temperature Definition. • © Munters AB, 2020...

  • Page 62: Enabling A Weather Station

    To save costs on temperature sensors, one outdoor temperature sensor can provide data to the entire TRIO network. 1. In System > Device and Sensors, define one sensor as Outside Temperature. 2. Go to System > Control Strategy > Weather Station 3. Enable Receive Outside Temp. Broadcast. © Munters AB, 2020...

  • Page 63: Defining The Ammonia Sensor

    Define one analog input port as an ammonia sensor (refer to Using the Mapping Screen, page 57). Define: • o Offset: This is an optional correction for the ammonia sensor. Range: -10 to +10 ppm The ammonia reading shows the measured amount, including the offset. • © Munters AB, 2020...

  • Page 64: Defining The Co2 Sensor

    Define (refer to Using the Mapping Screen, page 57)). o One or two analog input ports as a humidity sensor o One analog input port as an outside humidity sensor The outside humidity is used to collect data, not to adjust climate  control. © Munters AB, 2020...
  • Page 65 Define: • o Offset: This is an optional correction for the humidity sensor. Range: -10 to +10% © Munters AB, 2020...

  • Page 66: Defining The Water Meter Sensors

    Define up to three digital input ports as a gas meter (refer to Using the Mapping Screen, page 57). o Quan/Pulse: Set the gas meter’s flow per pulse. Range: 0.0 to 999 (unit depends on General Settings > User). © Munters AB, 2020...

  • Page 67: Defining The Power Meter Sensors

    EFINING THE EEDER CTIVE ENSOR  Define one digital input port as feeder active (refer to Using the Mapping Screen, page 57). Define • o Active State: Select if the relay is normally open or normally close. © Munters AB, 2020...

  • Page 68: Defining The Feeder Line Sensor

    Defining the Measuring Fan • Defining the Feeder Relay • 7.3.1 D EFINING THE The following sections detail how to configure fans. NOTE These settings should be configured by a technician familiar with the fan and inlet/curtain specifications. © Munters AB, 2020...

  • Page 69: On-Off Fans

    Operation: Select if the relay is normally open or normally close. 4. Click Save. 7.3.1.2 0 – 10 Volt Fans 1. On the Device and Sensors screen, click a fan analog output port. 2. Click © Munters AB, 2020...
  • Page 70 KWh: This field displays the amount of kilowatts used. Read-only. o Boost Time: During this amount of time, the controller applied full power to the fan motor (100%). 4. Click Save. 5. To test in the minimal and maximum voltages, click Test. © Munters AB, 2020...

  • Page 71: Defining The Stir Fan

    The status shows if the stir fan is currently operating. • 7.3.2.2 0 – 10 Volt Stir Fan o Minimum/Maximum Voltage: Enter the minimal and maximal voltage used to calibrate the fan speed. For example, if the minimum voltage is set to 2V and © Munters AB, 2020...

  • Page 72: Heating Devices

    7.3.3.1 Defining the On/Off Heaters Define: • o Operation: Define the relay mode. o Ignition Time (sec.): Define the delay time between when the heater is turned on and when the gas is ignited. o Test checks the relay functionality. © Munters AB, 2020...

  • Page 73: Defining The Variable Heaters

    7.3.4 D EFINING THE OOLING EVICES  Define up to two relays as cooling devices (refer to Using the Mapping Screen, page 57). Define: • o KWh: This field displays the amount of kilowatts used. Read-only. © Munters AB, 2020...

  • Page 74: Potentiometers, Inlets, Tunnel Doors, Outlets

    As an option, potentiometers enable exact positioning of relay-controlled inlets\tunnel doors when calibrating. If: potentiometers are not employed or • there is a potentiometer failure • opening and closing times are used to calibrate the inlets/tunnel doors. © Munters AB, 2020...

  • Page 75: Defining The Inlets/Tunnel Doors

    Define the position as By Potentiometer. • Click Calibrate. Calibration must be successful. • In for any reason potentiometer calibration does not function: calibration is by time (auto and/or at power up). Time calibration does not fail. • © Munters AB, 2020...

  • Page 76: Calibrating The Inlets/Tunnel Door

    10% and opens completely when the opening is greater than 90%. o Potentiometer-controlled calibration failure: If calibration fails (during auto or power up calibration) in a potentiometer-controlled calibration, an error symbol appears in the Devices and Sensor screen. © Munters AB, 2020...

  • Page 77: Defining The Outlet

    Inlets’ and curtains’ opening and closing position. There must be a minimum distance between the two, equivalent to 300 A2D points. 7.3.5.3 Defining the Outlet  Define one analog output port as an outlet (refer to Using the Mapping Screen, page 57). © Munters AB, 2020...

  • Page 78: Defining The Sprinkler

    EFINING THE PRINKLER  Define one relay as a sprinkler (refer to Using the Mapping Screen, page 57). Define: • o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...

  • Page 79: Defining The Same As Relays

    A relay can be tied to any other relay. Define: • o Related Channel: Define which relay number to follow. Range: 1 – 20 o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...

  • Page 80: Defining The Same As Analog Ports

    Relays can be mapped to eight specific ports only. Define: • o Related Channel: Define which port number to follow. Port Number Related Channel o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...

  • Page 81: Defining The Timers

    KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. 7.3.10 D EFINING THE UXILIARY NPUT  Define up to four digital inputs as auxiliary inputs (refer to Using the Mapping Screen, page 57). Define: • © Munters AB, 2020...

  • Page 82: Defining The Measuring Fan

    Related Fan: If the measuring fan is to be used for compensation, define the fan to be used to provide the extra air. Refer to Ventilation Compensation in the User Manual. NOTE A relay or port must be defined as a fan for this parameter to be enabled. © Munters AB, 2020...

  • Page 83: Defining The Feeder Relay

    7.4.1.1 Mapping the Silo Scales Trio can support up to three silo scales.  This function requires a scale card. 1. On the Devices & Sensors > Sensors screen, click Silo. The Scale icon turns brown. © Munters AB, 2020...

  • Page 84: Configuring The Silo Scale

    The user enters the correct amount of feed in the silo while calibrating the silo • scale. In the Silo management screen, the user enters “0” (zero). Trio then defines the current A2D signal to be the A2D signal for an empty bin. © Munters AB, 2020...
  • Page 85 1. Define each silo’s storage capacity. 2. Click on the silo icon and click Calibrate. The following screen appears: 3. Click Other. The following screen appears: © Munters AB, 2020...
  • Page 86 4. Fill up the silo with a known amount of feed. Munters recommends either a truck filling or a minimum of 500 kilograms. 5. Enter the amount of feed in the silo and press Continue. The following screen should appear.
  • Page 87 7. Click and change the feed weight to 0. 8. Click Save. The Trio now displays an accurate A2D number on the silo icon screen. © Munters AB, 2020...

  • Page 88: Testing The Silo

    7.4.1.3 Testing the Silo 1. After calibrating the silo, go to the Silo relay. 2. Click Test. © Munters AB, 2020...

  • Page 89: Defining The Rsu

    1. Reset the Trio, as shown in General Settings > About. 2. Go to Device & Sensors > Installation > Scale. 3. Click the RSU icon. 4. Click Calibrate. Follow the instructions given in Configuring the Silo Scale, page 84. © Munters AB, 2020...

  • Page 90: Defining The Trio Rps

    Run the controller for a few hours so that the temperature in the box becomes stable and only then calibrate. CAUTION DO NOT blow the air into the hose to see if the pressure changes! The sensor is sensitive and blowing air can cause irreparable damage. © Munters AB, 2020...
  • Page 91 4. If the A/D count is 100 +/- 30 (70 to 130), click Calibrate. 5. If the A/D count is less than 70 or greater than 130: a. Check for blocked air hoses or wind interference. b. Open the Trio. On the Main Board, find the Static Pressure Sensor. © Munters AB, 2020...

  • Page 92: Testing Devices

    Relay devices: Click Test > On to ensure that the device turns on. • Analog output devices: Click Test and move the voltage scale to ensure that the • device operates at the proper minimum and maximum voltage levels. © Munters AB, 2020...
  • Page 93 The test function also displays an error message when the input signal is weak or non-existent. o Acceptable ranges: RTS-2: 200 – 600.  Digital input devices: Click Test to view the current circuit status (signal close or • signal open). © Munters AB, 2020...

  • Page 94: Appendix A: External Device (Previous Versions)

    Fans Stir Fan Sprinkler Timer Auger Feeder Lighting As Relay As Analog Out Alarm Table 5: Sensors Device type Analog Sensors Digital Sensors Temperature Sensors Humidity Sensors CO2 Sensors Ammonia Sensors Pressure Sensors Potentiometers Water Meters © Munters AB, 2020...
  • Page 95 Device type Analog Sensors Digital Sensors Gas Meters Aux. Input Feeder Line Sensor Measuring Fan Table 6: Trio 20 Swine STD – R4 Output Measurements Devices/Sensors Total Relay 0-10V Analog Digital Cooling Heaters Inlets Outlets Tunnel Doors/Curtains Fans Exhaust/Tunnel Stir Fan...
  • Page 96 Temperature Sensors Humidity Sensors IN CO2 Sensors Ammonia Sensors Pressure Sensors Potentiometers Power Meter Gas Meter Water Meters Aux. Input Feeder Line Sensor Table 8: Trio 20 Swine STD – R2 Output Measurements Devices/Sensors Total Relay 0-10V Analog Digital Cooling Heaters...
  • Page 97 Output Measurements CO2 Sensors Ammonia Sensors Pressure Sensors Potentiometers Power Meter Gas Meter Water Meters Aux. Input Feeder Line Sensor © Munters AB, 2020...

  • Page 98: Appendix B: Service Manual

    There is a lack of (silicon) sealing or that the sealing has degraded. Make sure that the silicon seal around the PGs installed in the knockouts is not • cracked. Check that the gasket is not • cracked. © Munters AB, 2020...

  • Page 99: Trouble Shooting

    1. Go to System > General Settings > Network Screen. Verify that there is an IP address. 2. Check the cable connections between the switch and the TRIO. 3. Verify that the unit is powered. © Munters AB, 2020...

  • Page 100: Electronic Components

    Solution: Check the load value. The maximum analog output load is 15 mA. Problem: An analog output terminal has no output voltage. Solution: Verify that the analog output terminals’ mapping corresponds to the actual wiring. © Munters AB, 2020...

  • Page 101: Spare Parts

    45 connector (marked as Ethernet-1). Verify that the connector’s LEDs are flashing. 9.3 Spare Parts Preliminary Information • TRIO 20 Container Spare Parts • TRIO 20 Door Cards Spare Parts • TRIO 20 Main Container Spare Parts • Additional Options •...

  • Page 102: Trio 20 Container Spare Parts

    9.3.2 TRIO 20 C ONTAINER PARE ARTS © Munters AB, 2020...
  • Page 103 MPN: 940-99-00112 A1.2 DPN: TRIO HINGE PLASTIC PIN V1.0.0 (SP-207128) MPN: 940-99-00019 A1.3 DPN: TRIO-20 PLASTIC BLUE PANEL (MUNTERS LOGO) MPN: 940-99-00001 DPN: ONE / ONE PRO - LATCH GENERAL LOCK PLASTIC PART MPN: 900-99-00217 A3.1 + LOCK FOR LATCH...

  • Page 104: Trio 20 Door Cards Spare Parts

    9.3.3 TRIO 20 D ARDS PARE ARTS © Munters AB, 2020...
  • Page 105 CHINA TRIO 20 -PIG-CN- SOM VARISCITE CARD MPN: 940-99-00042 B2b.2 ONLY WITH HEATSINK AND FAN DPN: TRIO 20 HEATSINK AND FAN FOR SOM CARD MPN: 940-99-00026 B2b.a DPN: FAN FOR TRIO SOM (SP-204152) MPN: 940-99-00025 B2b.b DPN: TRIO 20 ANTENNA WIFI MOLEX 15cm CABLE MPN: 940-99-000 B2b.c...

  • Page 106: Trio 20 Main Container Spare Parts

    9.3.4 TRIO 20 M ONTAINER PARE ARTS © Munters AB, 2020...

  • Page 107: Additional Options

    DPN: ADO 3.a TUBES AND FILTERS FOR RPS (NO RPS CARD) MPN: 999-99-00503 DPN: ADO 4 STATIC PRESSURE (EXTERNAL) SENSOR-RPS- MPN: 920-03-10001 PIG-MUR DPN: ADO 5 CO2-PIG-EN-MUR MPN: 919-01-10005 DPN: ADO 6 AMMONIA-POU-MUN MPN: 929-01-00002 DPN: © Munters AB, 2020...

  • Page 108: Cards

    250061: LCD TFT 10.1' 940-99-00002 VT101C-KC17-B07A Vitek Or AM- 1024600O2TMQW- TA0H Ampire Or TWS2101RBTV20C APEX 140672: USB CABLE 940-99-00027 FOR Vitek\Ampire DISPLAY TRIO 20 -PIG- 940-99-00041 DISPLAY CARD AND SOM VARISCITE CARD WITH HEATSINK AND FAN © Munters AB, 2020...
  • Page 109 Number TRIO 20 -PIG-CN- 940-99-00043 DISPLAY CARD AND SOM VARISCITE CARD WITH HEATSINK AND FAN NOTE: CHINA ONLY 940-99-00004 R-TRIO-DISPLAY: TRIO 20 DISPLAY CARD (TRIO- DISPLAY) TRIO 20 -PIG- SOM 940-99-00040 VARISCITE CARD WITH HEATSINK AND © Munters AB, 2020...
  • Page 110 Card Description Munters Ordering Number TRIO 20 -PIG-CN- 940-99-00042 SOM VARISCITE CARD WITH HEATSINK AND FAN NOTE: CHINA ONLY TRIO 20 HEATSINK 940-99-00026 AND FAN FOR SOM CARD 204152: FAN FOR 940-99-00025 SOM CARD HEATSINK 491009: ANTENNA 940-99-00035 WI-FI MOLEX 1461530150 15cm CABLE, U.FL/I-PEX...

  • Page 111: Main Container Cards

    9.3.6.2 Main Container Cards Card Description Munters Ordering Number R-TRIO-20- 940-99-00003 MAIN: MUNTERS ROTEM MIDDLE RANGE 2 CPU 370193: 900-99-00264 SWPS LPV- 60-12 Mean Well 100- 240V 12V STATIC 901-99-00028 PERSSURE SET- AC3G/SE/ PL/TRIO-PIG © Munters AB, 2020...
  • Page 112 Card Description Munters Ordering Number TUBES AND 999-99-00503 FILTERS FOR RPS (NO RPS CARD) © Munters AB, 2020...

  • Page 113: Appendix C: Trio Expansion 10

    Product Symbols • Mapping Devices in Expansion • Expansion Specifications • Expansion Spare Parts • 10.1 Expansion Layout Figure 43: Board layout 10 relays RS-485 ports Power ports Ground strip Address dipswitch (refer to Address, page 115) © Munters AB, 2020...

  • Page 114: Expansion Wiring Diagrams

    High Voltage Relays • Alarms and Power • 10.2.1 TRIO TRIO E XPANSION IRING Connecting the Trio to its Expansion Unit consists of three steps: • Wiring • Address • Restart 10.2.1.1 Wiring Figure 44: Wiring diagram © Munters AB, 2020...

  • Page 115: Address

    After connecting the units and verifying the Modbus address, reset the factory settings. 1. Go to System > General Settings > 2. Click 3. Follow the on-line instructions. You have the option of backing up the settings. Refer to the User Manual for more information. © Munters AB, 2020...

  • Page 116: High Voltage Relays

    10.2.2 OLTAGE ELAYS Figure 46: High voltage devices (examples) Example of devices NOTE The relays control motors and heating devices via contactors, not directly. © Munters AB, 2020...

  • Page 117: Power

    Figure 47: Relay and port numbering 10.2.3 OWER Figure 48: Power ports © Munters AB, 2020...

  • Page 118: Locking The Expansion

    : Caution! Hazardous voltage : Caution: Refer to the manual : Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED. © Munters AB, 2020...

  • Page 119: Mapping Devices In Expansion

    To map the devices: 1. Go to System > Device and Sensors. 2. Click Expansion. 3. Map the devices as detailed in the TRIO manual. Refer to Using the Mapping Screen, page 57 for more information. © Munters AB, 2020...

  • Page 120: Expansion Specifications

    Provide fixed wiring inside a flexible conduit. Relays must be suitably protected against overcurrent, using a circuit breaker rated at 10A. Keep the Expansion unit closed and locked. Only authorized personnel should • open and close the unit. © Munters AB, 2020...

  • Page 121: Expansion Spare Parts

    TRIO 10 Expansion Main Container Spare Parts • Main Container Card Spare Parts • 10.7.1 P RELIMINARY NFORMATION TRIO 10 EXP Container Main Container Cards Munters Part Number Dealer Part Number 10.7.2 TRIO 10 E XPANSION ONTAINER PARE ARTS © Munters AB, 2020...
  • Page 122 A1.2 TRIO-20 PLASTIC BOX BASE (SP – 207124)) MPN: 940-99-00112 DPN: A1.3 TRIO HINGE PLASTIC PIN V1.0.0 (SP-207128) MPN: 940-99-00019 DPN: TRIO-20 PLASTIC BLUE PANEL (MUNTERS LOGO) MPN: 940-99-00001 DPN: A3.1 GENERAL PLASTIC LATCH MPN: 900-99-00216 DPN: A3.2 ONE/ONE PRO LATCH GENERAL LOCK PLASTIC PART...

  • Page 123: Trio 10 Expansion Main Container Spare Parts

    10.7.3 TRIO 10 E XPANSION ONTAINER PARE ARTS ID No. Description Order Catalog Number TRIO-EXP 10 CARD (SP: R-TRIO-EXP10) MPN: 940-99-00029 DPN: B1.1 SWPS APV-16-12 Mean Well 115V/230V 12V 16W MPN: 999-99-00338 (SP: 370153) DPN: © Munters AB, 2020...

  • Page 124: Main Container Card Spare Parts

    10.7.4M ONTAINER PARE ARTS Card Description Munters Ordering Number R-TRIO-EXP10: TRIO 940-99-00 EXP 10 CARD 370153: SWPS APV-16- 999-99-00338 12 Mean Well 115V/230V 12V 16W © Munters AB, 2020...

  • Page 125: Appendix D: Lan Cable Information

    The switch is wired to the router and modem to access the Internet. • Switches can be wired to each other by Ethernet cables, each one splitting off to other devices. • Gigabit switches support 100 and 1,000 Mbps. © Munters AB, 2020...

  • Page 126: Warranty

    Munters plant was required: if this is not done, the user is fully responsible for the damage which they could suffer.
  • Page 127 Dismantling and assembly must be performed by qualified technicians and according to the manufacturer’s instructions. The use of non-original spare parts or incorrect assembly exonerates the manufacturer from all liability. Requests for technical assistance and spare parts can be made directly to the nearest Munters office. © Munters AB, 2020...

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