Greenlee GATOR EK6IDLX Service Manual

Greenlee GATOR EK6IDLX Service Manual

Battery-powered in-line x tools
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SERVICE MANUAL
(EK425LX shown)
GATOR
®
Battery-powered
In-line X Tools
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52080036 REV 1
© 2017 Greenlee Textron Inc.
3/17

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Summary of Contents for Greenlee GATOR EK6IDLX

  • Page 1 (EK425LX shown) GATOR ® Battery-powered In-line X Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52080036 REV 1 © 2017 Greenlee Textron Inc. 3/17...
  • Page 2: Table Of Contents

    For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Textron Innovations Inc.
  • Page 3: Important Safety Information

    Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 4: Main Illustrations-All Tools

    T=2.5 Nm max. free to screw in the anti-twist screw. T=1 Nm T=12 Nm max. T=2 Nm T=2 Nm max. T=12 Nm T=1 Nm Motor Assembly Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 5 All tools except EK6IDL, ESC35L, ESG25L, ESG45L, and LS100X T=1 Nm T=12 Nm T=5.5 Nm T=12 Nm T=8 Nm EK6IDL, ESC35L, and ESG25L T=5.5 Nm Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 6: Main Illustrations—All Tools

    Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly ESG45L and LS100X T=12 Nm T=1 Nm T=0.45 Nm T=0.45 Nm T=12 Nm T=5 Nm T=2 Nm T=5.5 Nm Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 7: Main Parts List-All Tools

    (ESG45L, LS100X) ........1 52072070 Valve seat ..........1 Spring ............1 Needle valve ..........1 Washer ............1 Plunger ............1 Screw ............1 Spring ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 8: Main Parts List—All Tools

    Identification decal (ES32LX) ....1 52079289 Identification decal (ES32FLX) ....1 52079312 Identification decal (ESC35LX) ....1 52079293 Identification decal (ESG25LX) ....1 52079303 Identification decal (ESG45LX) ....1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 9: Head And Ram Illustrations And Parts Lists Ek6Idl

    (included in 50047957) ......1 52068197 Ram kit (includes 9–13) Backup ring (included in 50047957) ..1 Ram ............1 O-ring (included in 50047957) ....1 Sleeve ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 10 O-ring (included in 50047957) ....1 Retaining ring ..........4 Piston backup ring (included in 50047957) ......1 Pin ............. 2 50019082 Bushing ............. 1 Spring ............2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11 O-ring (included in 50047957) ....1 Ram ............1 52057496 Screw ............1 50120050 Bushing with seal ........1 Jaw holder ..........1 Seal bushing (included in 50047957) ..1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 12 Jaw, flat—CJB ........... 1 52023623 Die retaining pin kit (includes 127–130) Die retaining pin ........2 Compression spring ........2 Release button .......... 2 Retaining ring ..........2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 13 Ball, 3 mm ..........2 Locking pin ..........1 50103750 Die pin kit, “W”-style dies 118B (includes 115–117) 50105108 Die pin kit, Kearney-style dies (includes 116, 119–121) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 14 Screw ............2 Backup ring (included in 50047957) ..1 50058304 Bottom crimp head ........1 O-ring (included in 50047957) ....1 50121693 Latch ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15 Hex nut ............1 Steel washer ..........1 50019295 Screw ............1 50120050 Bushing with seal ........1 Seal bushing (included in 50047957) ..1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 16 Shim ............2 52081531 Cover ............2 50058380 O-ring ............1 52024232 Screw ............2 52081525 Base ............1 50019767 Screw ............2 52057106 Screw ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 17 O-ring (included in 50047957) ....1 52057112 Screw ............4 52057109 Base ............1 52057104 Fixed blade ..........1 52057108 Latch ............1 52057110 Guide plate ..........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 18 Blade kit (includes 8, 9, 14) ......Screw ............4 52065825 Fastener kit (includes 3, 5, 10, 11, 14-16, .. Snap ring ........... 2 19, 21) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 19: Ets8L

    Cutter plate ..........1 Seal bushing (included in 50047957) ..1 Cutting rod ..........1 Spring-type straight pin ......1 Socket head cap screw, m5-14 ....1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 20: Ets12L

    (included in 50047957) ......1 Socket head cap screw ......1 50019082 Bushing ............. 1 50019295 Hex head cap screw, m3x4 ....... 1 Washer ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 21: Ls100

    Screw, set hex socket (DIN 916 M4 x 4) ... 3 52079982 Seal kit (includes 4, 5, 7, 9, 10, 12, 13) Cylinder adapter ........1 52079983 Adapter kit (includes 8, 9, 12, 13) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 22 Battery-powered In-line X Tools Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 23 Battery-powered In-line X Tools Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 24 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...

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