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300100034 REV 0
OPERATION MANUAL
GATOR
Service Tool
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
© 2023 Greenlee Tools, Inc.
EK425LXR
Remote
®
Serial Number
Français .............. 24
Español ............... 48
6/19
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Summary of Contents for Greenlee GATOR EK425LXR
- Page 1 Español ....48 GATOR Remote ® Service Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 300100034 REV 0 © 2023 Greenlee Tools, Inc. 6/19...
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Page 2: Table Of Contents
Table of Contents Safety Symbols Key ............3 General Safety Warnings ..........4 Tool Specific Safety Warnings ........5 Greenlee Contact Information ........6 Tool Identification ............7 Decals & Tool Markings ..........8 Tool Description & Specifications ........9 LED Signals Tables ............ -
Page 3: Safety Symbols Key
This symbol indicates to not cut here. reduce the risk of injury. This symbol indicates the risk of arc flash. This symbol indicates it is OK to cut here. 300100034 REV 00 © 2023 Greenlee Tools, Inc. -
Page 4: General Safety Warnings
DEVICE (RCD) protected supply. Use of an RCD accessories, or storing power tools. Such reduces the risk of electric shock. preventive safety measures reduce the risk of starting the power tool accidentally. © 2023 Greenlee Tools, Inc. 300100034 REV 00... -
Page 5: Tool Specific Safety Warnings
BATTERY TOOL USE AND CARE Safety is essential in the use and maintenance of • Recharge only with the charger specified by Greenlee tools and equipment. This instruction the manufacturer. A charger that is suitable for manual and any markings on the tool provide... -
Page 6: Greenlee Contact Information
If you have any questions, need to arrange service or purchase parts or accessories for this Greenlee/HDE • Do not cut diagonally, twist or pry with jaws product: Contact your local Greenlee distributor or while cutting. -
Page 7: Tool Identification
Remote Operation Toggle Switch e. Blade Movement LED (Green) Wireless Connectivity LED (Blue) g. Battery Port Cover h. Remote Carrying Clip Keep all decals clean and legible, and replace when necessary. 300100034 REV 00 © 2023 Greenlee Tools, Inc. -
Page 8: Decals & Tool Markings
Remote ID Etching G. Mount Safety Decal H. Mount Set Up Decal BTC3GL Bluetooth control FCC ID: RFR-S50 LR03 52095317 REV0 •REMOTE MODE ONLY •SOLO USO REMOTO •UTILISATION À DISTANCE UNIQUEMENT 52095316 REV0 © 2023 Greenlee Tools, Inc. 300100034 REV 00... -
Page 9: Tool Description & Specifications
Evaluation of exposure levels should consider the time a tool is switched OFF and not in use. This may significantly reduce the exposure level over the total working period. GATOR is a US registered trademark of Greenlee Tools, Inc. MAKITA is a registered trademark of Makita Corporation. -
Page 10: Led Signals Tables
Green light flashes and blue light is solid. Tool Head is Moving Green and blue lights both flash. Remote Battery is Low Cut is Complete Green and Blue LEDs solid. (Only for products equipped with end position sensor) © 2023 Greenlee Tools, Inc. 300100034 REV 00... -
Page 11: Oled Screen
#ODS #DAYS Number of Days Until Next Service TOTAL: Total Elapsed Operating Hours (t) 1.35 h Total Ah used (Q) 8.87 Ah Total Number of Cycles Since Date of Manufacture (n) 1560 300100034 REV 00 © 2023 Greenlee Tools, Inc. -
Page 12: I-Press App
I-Press App Pre-Operation Inspection This tool has wireless capability that allows it to communicate with the Greenlee i-Press App on your smart device. If not already installed, the “i-press Klauke Software Solutions” app is available through the App Store or Google Play. -
Page 13: Work Area & Tool Set Up
See Tables 4 and 5 in for help identifying the tool heads. 7. For remote use, identify the appropriate hot stick for the operation and inspect per industry guidelines. 8. Make sure all other equipment has been properly inspected. 300100034 REV 00 © 2023 Greenlee Tools, Inc. -
Page 14: Cutting & Crimping Head Selection Tables
• Aluminum Color-Coded Lugs and Splices (8-4/0 AWG) D3 & BG Die Groove D3 & O Die Groove CJD3 CJXPJ Single D3 Die Groove Kearney Dies Nicopress X, P & J Die Grooves © 2023 Greenlee Tools, Inc. 300100034 REV 00... -
Page 15: Cj22 & Ka22/Kc22-Type Die Selection Tables
EK425LXR CJ22 (Fig.5) & KA22/KC22-type Die Selection Tables Crimps made on copper cable and connectors with Greenlee KC22-type dies are cUL and UL classified. Crimps made on copper or aluminum cable with Greenlee KA22-type dies and the dual-rated aluminum connectors listed here are cUL and UL classified. -
Page 16: Handheld Operation: Cutting
Keep cutter jaws at the right angle to the material being cut. The jaw can chip or break and strike nearby personnel. Figure 6 © 2023 Greenlee Tools, Inc. 300100034 REV 00... -
Page 17: Handheld Operation: Crimping
2 seconds in the case of an ate cable strip length. interrupted cycle. 8. Continue crimping the connector until the correct number of crimps has been completed. 300100034 REV 00 © 2023 Greenlee Tools, Inc. -
Page 18: Remote Operation Set Up
Figure 10 • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. © 2023 Greenlee Tools, Inc. 300100034 REV 00... - Page 19 Remote mode. The blue LED on the remote While the tool head is moving the green LED on the will start flashing. (Fig.13) remote will flash. EXTEND RETRACT Figure 13 300100034 REV 00 © 2023 Greenlee Tools, Inc.
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Page 20: Remote Operation
*This tool is not certified for use with hot sticks longer than 13ft (4m). It requires more strength to control the tool on a longer hot stick. Keep the hot stick closer to the body to reduce the risk of losing control and causing injury. © 2023 Greenlee Tools, Inc. 300100034 REV 00... -
Page 21: Cutting Overhead Power Lines
Non-Hazardous Step Voltage D L : Distance to outer limit LIVE WORKING ZONE of Live Working Zone Life-Threatening D V : Distance to outer limit Step Voltage of Vicinity Zone Figure 18 300100034 REV 00 © 2023 Greenlee Tools, Inc. - Page 22 With tools means a live-line tool bridging the air gap to the employee from the energized part. Phase-to-phase live-line in the air gap values are not available. If this situation exists, an engineering evaluation should be performed. © 2023 Greenlee Tools, Inc. 300100034 REV 00...
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Page 23: Troubleshooting
Check tool head is the correct model and is in good repair. flash 3 times. not achieved Red LED is flashing fast for 20 Tool Overheating Allow tool to cool. sec. after trigger is released. 300100034 REV 00 © 2023 Greenlee Tools, Inc. -
Page 24: Transportation & Storage
Factory service includes general inspections, replacement of tool’s di-electric hydraulic oil and testing of tool by trained technicians. When the Factory Service Date is approaching or arrived, contact Greenlee Customer Service. Expedited shipping is available. © 2023 Greenlee Tools, Inc. 300100034 REV 00... -
Page 25: Disposal
Model ES20LXR—FCC ID: RFR-S50; IC ID: 4957A-S50 USA requirements: Responsible party: Greenlee Tools, Inc. Rockford, IL 61109 USA Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
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