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Greenlee GATOR EK22GL Instruction Manual

Battery-powered, high-speed crimping tool
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INSTRUCTION MANUAL
®
GATOR
EK22GL
Battery-powered,
High-speed Crimping Tool
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 4521.5
© 2001 Greenlee Textron
IM 1552 10/01

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Summary of Contents for Greenlee GATOR EK22GL

  • Page 1 INSTRUCTION MANUAL ® GATOR EK22GL Battery-powered, High-speed Crimping Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 4521.5 © 2001 Greenlee Textron IM 1552 10/01...

  • Page 2: Table Of Contents

    EK22GL Battery-powered, High-speed Crimping Tool Table of Contents Description ... 2 Safety ... 2 Purpose of this Manual ... 2 Important Safety Information ... 3–4 Identification ... 5 Specifications ... 5 Operation ... 6–7 Dies and Connectors ... 8 Maintenance ... 9 Troubleshooting ...

  • Page 3: Important Safety Information

    EK22GL Battery-powered, High-speed Crimping Tool IMPORTANT SAFETY INFORMATION SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard.
  • Page 4 I n s p e c t t o o l a n d d i e s b e f o r e u s e . R e p l a c e a n y w o r n o r EK22GL Battery-powered, High-speed Crimping Tool ’...

  • Page 5: Identification

    EK22GL Battery-powered, High-speed Crimping Tool Identification Identification EK22GL 1. Housing 2. Retract Button 3. Battery Cartridge 4. Trigger 5. Battery Load Display 6. Locking Flange 7. Die Release Buttons 8. W-type Die Detents 9. Crimping Dies 10. Crimping Head 11. Oil Reservoir 12.

  • Page 6: Operation

    EK22GL Battery-powered, High-speed Crimping Tool Operation Electric shock hazard: This tool is not insulated. When using this unit near energized electrical lines, use proper personal protective equipment. Failure to observe this warning can result in severe injury or death. Wear eye protection when operating or servicing this tool.

  • Page 7: Operation

    Greenlee Textron / Subsidiary of Textron Inc. Pull trigger to crimp EK22GL Battery-powered, High-speed Crimping Tool 6. The crimping tool returns automatically. 7. Position the crimping tool for next crimp. Repeat 8. Open the crimping head and remove the connector.

  • Page 8: Dies And Connectors

    K22-10 K22-11 K22-12 K22-13 Connector Selection EK22GL Crimping Range: #8 AWG to 600 Kcmil When used with K22-type dies, this tool is UL classified and CSA certified for use with the following connector brands: Connector Barrel Anderson Blackburn Type Type...

  • Page 9: Maintenance

    EK22GL Battery-powered, High-speed Crimping Tool Maintenance Each Operating Day Before use: 1. Inspect dies for wear or damage such as cracks, gouges, or chips. 2. Inspect the tool for damage or leaks. If damage is detected, return the tool to an authorized Greenlee service center for inspection.

  • Page 10: Troubleshooting

    EK22GL Battery-powered, High-speed Crimping Tool Troubleshooting Before You Begin 1. Make sure that the battery is charged. Recheck the battery after several minutes to make sure the battery is holding its charge. Problem Tool is inoperative. Dies stop during operation Battery load display flashes constantly.

  • Page 11: Disassembly

    EK22GL Battery-powered, High-speed Crimping Tool Disassembly Main Components 1. Remove the battery. 2. Drive out the pin (37). Remove the die holder assembly (28). 3. Loosen two screws (24). 4. Unscrew and remove crimping head assembly. 5. Remove the spring (18) and piston (15). Replace the piston O-ring (12) and piston backup ring (13).

  • Page 12: Assembly

    EK22GL Battery-powered, High-speed Crimping Tool Assembly Motor, Gearbox, and Bearing 1. Install two fillister head screws (112) into the spacer (not numbered) and motor (90). Tighten the screws. 2. Install four screws (not numbered) into the gear housing (94). Tighten the screws.
  • Page 13 Greenlee Textron / Subsidiary of Textron Inc. 1150 56 50 Illustration EK22GL Battery-powered, High-speed Crimping Tool 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070...

  • Page 14: Illustrations

    EK22GL Battery-powered, High-speed Crimping Tool Illustration Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070...
  • Page 15 EK22GL Battery-powered, High-speed Crimping Tool Illustration Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070...

  • Page 16: Parts List

    EK22GL Battery-powered, High-speed Crimping Tool Parts List Part No. 500 7151.3 500 2948.7 500 2950.9 500 6214.0 500 4192.4 500 4194.0 500 5844.4 500 5834.7 500 5837.1 500 5838.0 500 5839.8 500 4383.8 500 4384.6 500 4179.7 500 4385.4 500 4396.0 500 4168.1...
  • Page 17 EK22GL Battery-powered, High-speed Crimping Tool Parts List (cont’d) Part No. 500 1354.8 500 4144.4 500 4143.6 500 5861.4 500 4198.3 500 4122.3 500 5880.0 500 5882.7 500 5885.1 500 5886.0 500 5829.0 500 5898.3 500 1355.6 500 1349.1 500 4132.0 500 4138.0...

  • Page 18: Parts List

    EK22GL Battery-powered, High-speed Crimping Tool Parts List (cont’d) Part No. 500 1593.1 500 5860.6 121* 500 4134.7 122* 500 5862.2 500 5363.0 500 5864.9 125* 500 5869.0 500 5871.1 500 5875.4 128* 500 5876.2 500 5877.0 500 5894.0 500 1347.5 500 4126.6...

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