gefran WATTCOR W312 Installation And Operation Manual
gefran WATTCOR W312 Installation And Operation Manual

gefran WATTCOR W312 Installation And Operation Manual

Power controllers with phase angle firing

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GENERAL PRESENTATION
The "WATTCOR W312" thyristor power controllers are designed to control:
- standard resistive loads with a low temperature coefficient
- short-wave infrared heaters
- inductive loads, transformer primaries
They can be used in the following cases:
• Single-phase: connection of the load and the unit between 2 phases or between one phase and Neutral.
• Three-phase: use of three W312, open delta or star with neutral connected.
This model is designed on the basis of a common architecture, whose dimensions are defined by the eight different cur-
rent load specifications for an ambient temperature of 50°C.
The power circuit has been designed to operate under a wide range of voltage. The working voltage can vary from a min-
imum of 24Vac to a maximum of 660Vac (Max. range 20....725Vac).
The phase angle firing device ensures accurate control of the power and fast switching.
A logic input can be used to inhibit the power output, where necessary, not withstanding the presence of the command
signal.
The LED indicators on the front indicate:
• the presence of the electronics auxiliary supply voltage;
• the conduction status of the unit.
The operating principle is phase angle firing:
The load power control is performed by slicing the individual half-waves.
The conduction angle varies in proportion to the analog control signal so that power can be adjusted from 0 to 100%.
The voltage control signal (0...5V or 0...10V) or current control signal (0/4...20mA) is normally supplied by a temperature
controller or directly from a potentiometer (manual control). A soft start function is also available.
In this case the conduction angle varies from zero up to the value corresponding to the control input in a set time.
This function is indispensable with resistive loads having low resistance when cold (tungsten, molybdenum dislicide, kan-
thal super).
A voltage of 5 Vdc is available to supply an external potentiometer for the manual control of the instrument.
Phase angle control when
analog input = 50%
I
20msec
85383C_MHW_W312_0709_ENG
WATTCOR W312
POWER CONTROLLERS WITH PHASE ANGLE FIRING
t
INSTALLATION AND
OPERATION MANUAL
code 85383C / Edition 04 - 07/09
Soft-Start
I
I
RMS
Softstart time
t
t
1

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Summary of Contents for gefran WATTCOR W312

  • Page 1 INSTALLATION AND OPERATION MANUAL code 85383C / Edition 04 - 07/09 GENERAL PRESENTATION The “WATTCOR W312” thyristor power controllers are designed to control: - standard resistive loads with a low temperature coefficient - short-wave infrared heaters - inductive loads, transformer primaries They can be used in the following cases: •...
  • Page 2: Order Code

    • 0-10Vdc (standard) • 0-20mA • 4-20mA Kindly contact GEFRAN for information on availables codes. ELECTRICAL CABINET - COOLING The power controllers must be assembled in a closed cabinet, protected from dust, humidity and any corrosive factors. The ambient temperature of the cabinet must not exceed 50°C.
  • Page 3 Nominal current 75-100 Plug-in connector Power input Power output Nominal current 150A Plug-in connector Power input Power output Dimensions in mm and average weight of the models (ref. Nominal Current) CAPACITY HEIGHT WIDTH DEPTH WEIGHT AMPERES 85383C_MHW_W312_0709_ENG...
  • Page 4: General Precautions

    ASSEMBLY - FASTENING To ensure correct cooling, the minimum horizontal distance to be respected between the power controllers must be 20mm. Where there is overlapping, assemble the power units in a quincuncial layout and leave sufficient vertical space (approximately 100 mm) to facilitate the connections. •...
  • Page 5 W312 WIRING DIAGRAMS SINGLE-PHASE LOAD CONTROL Models with 230 VAC auxiliary power supply: code W312 … 020 Ground Fuse Aux. power supply 230Vac (*) common (**) Analog control +5Vdc Power output inhibition (4...30Vdc) Control enable (4...30Vdc) 230Vac Thermal protection (**) LOAD Models with auxiliary power supply >230 VAC (for ex.: code W312…030, auxiliary power supply 400 Vac).
  • Page 6 CONTROL OF THREE-PHASE LOADS WITH THREE WATTCORS OPERATING IN SINGLE PHASE Example 1 - Star connection with neutral. Line voltage 400 VAC. 3 units W312 25A (or 40A). Analog control (linear signal). Auxiliary power supply 230 Vac (W312 - [] [] [] - 660 - [] - 020) Neutral Ground Fuse...
  • Page 7 SPECIFICATIONS OF USE WITH LOAD CONTROL VIA TRANSFORMER Sizing (see connections at page 8) : Wattcor W312 : 1) The rated current of the W312 must be at least three times higher than the rated current on the transformer primary...
  • Page 8 Connections W312-025(040)-660-020 W312-025(040)-660-030 230Vac 400Vac Common Common Analog Analog Power Digital Power Digital Control Control Inhibition Control Inhibition Control Out+5V 5..30 Out+5V 5..30 Enable Enable 5..30 5..30 Varistors LOAD Varistors LOAD W312-075(100) (150)-660-020 W312-075(100) (150)-660-030 230Vac 400Vac F=6/7Nm F=6/7Nm Common Common Analog Analog...
  • Page 9 CONTROL SIGNALS W312 units have the following control inputs available: Analog control • analog input in current or voltage that allows to set the desired power output (0..10V standard, 0…5V / 0…20mA / 4…20mA selectable by dip-switch). The analog input (0…5V) can also be used for control via potentiometer (R=10kΩ).
  • Page 10: Power Connections

    POWER CONNECTIONS 25A and 40A models have a pair of input terminals to connect the line (24…660 VAC) and a pair of output terminals to connect the load. The solid state relay (two SCRs in antiparallel) is connected internally to terminals 2-4. Terminals 1-3 are connected directly inside the unit.
  • Page 11: Operating Modes

    SIGNALING The green LED P indicates the command status: - if on: thyristor conduction - if off: thyristor inhibition. The green LED signals the presence of the auxiliary supply voltage. W312 OPERATING MODES W312 units offer the following control modes selectable by dip-switches: •...
  • Page 12 Switches Switches 85383C_MHW_W312_0709_ENG...
  • Page 13 Switches Switches Switches Switches SW4- SW3- Switches SW2- SW1- Switches 85383C_MHW_W312_0709_ENG...
  • Page 14: Dip Switch Settings

    DIP-SWITCH SETTINGS SW1 SW2 SW3 SW4 logic soft-start control logic/ control at switch-on deactivation analog variation of the auxiliary Type of analog ramp control gradient power supply signal analog 0...10V OFF OFF OFF control 0...5V OFF ON potentiometer OFF OFF ON 0...20mA OFF ON 4...20mA...
  • Page 15: Auxiliary Power Supplies

    5Vdc 100KΩ<5V AUXILIARY POWER SUPPLIES For the electronics of the WATTCOR W312: - 230V or 400V ± 10%(see order code) 50Hz (•), 5VA in phase with the voltage applied to the load For the cooling fan (model 150A) : - 230V, 50/60Hz, 14VA...
  • Page 16: Installation Notes

    INSTALLATION NOTES The need of a filter in order to reduce the conducted emissions , during the firing of the Thyristors at a certain phase angle, depends on the specific application. In fact the level depends on the layout of the machine and the load typology.
  • Page 17 In order for the manufacturer’s guarantee to be valid, it is obligatory to use the fuses indicated below for each type of WATTCOR. Where the load generates significant transitory excess currents (short wave infrared elements), it is necessary to consult GEFRAN. FUSEHOLDER FASTENING - On symmetrical DIN bar for PF 22x58 (WATTCOR 25-40 and 75A).
  • Page 18 Use a clean cloth moistened with ethyl alcohol or water to clean external parts in plastic. Service: GEFRAN has a service department. The warranty excludes defects caused by any use not conforming to these instructions. GEFRAN spa reserves the right to make aesthetic or functional changes at any time and without notice.

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