Related Manuals for MSG Equipment MS1000+
Summary of Contents for MSG Equipment MS1000+
- Page 1 2017.05.17 MSG MS1000+ TEST BENCH FOR DIAGNOSTICS OF SHOCK ABSORBERS MSG MS1000+ USER MANUAL...
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Page 2: Table Of Contents
User Manual - Test bench MSG MS1000+ CONTENTS INTRODUCTION ................................1. SAFETY MEASURES ............................. 2. DESCRIPTION AND OPERATION ........................2.1 Test bench description and operation ....................2.1.1 Technical characteristics........................ 2.1.2 Packing and equipment set......................2.1.3 Installation location ........................2.1.4 Test bench construction and operation ................... 2.2 Test bench component parts description and operation ............. -
Page 3: Introduction
User Manual - Test bench MSG MS1000+ INTRODUCTION We are grateful for choosing MSG Equipment. Test bench for diagnostics of shock absorbers MSG MS1000+ (hereinafter, MS1000+) is made of high quality components and materials consisting of the latest diagnostic equipment manufacturing technologies. - Page 4 User Manual - Test bench MSG MS1000+ 1. It is strictly forbidden to launch the test bench while gear motor unit doors are open. There is a risk to touch exposed conductive parts of electric potential up to 380V and get electric shock. 2.
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Page 5: Description And Operation
User Manual - Test bench MSG MS1000+ (even if computer facilities or programs were shortly after removed or deleted). The test bench should not be altered, except the manufacturer. Use of the equipment is avail- able along with its original component parts and accessories only. Non-observance of this point will cause removal of warranty liability. -
Page 6: Test Bench Description And Operation
User Manual - Test bench MSG MS1000+ 2.1.1 Technical characteristics Name Value Voltage, V 380±10% Power supply, kW Supply type Three-phase (3L+N+PE) Dimensions W×D×H, mm 2460×1042×482 Weight, kg Clamp control Pneumatic Test bench pneumatic system power pressure, bar Cleaned air, no need in air-oil lubricator. Requirements to pressed air of test bench pneumatic Setting of 25 µm centrifugal filter pro- system... -
Page 7: Packing And Equipment Set
User Manual - Test bench MSG MS1000+ 2.1.2 Packing and equipment set The test bench is delivered safely packed in a strong box for equipment transportation. It is essen- tial to inspect the test bench and check it for damage after its unpacking. Packing materials are to be wasted totally: place it in the corresponding places for separate waste collection. -
Page 8: Test Bench Component Parts Description And Operation
User Manual - Test bench MSG MS1000+ 1 – working unit; 2 – mechanical unit; 3 – shock absorber nitrogen filling block1; 4 – display; 5 – control panel; 6 – electrical unit; 7 – pneumatic clamp pedal control unit2. Initial connection of the test bench implies application of the following fittings and connectors: - electric line –... -
Page 9: Pneumatic Clamp Adjustment
User Manual - Test bench MSG MS1000+ Upper and lower pneumatic clamps (1, 2) arepneumatic cylinders, used for fixation of tested shock absorber. Lower clamp lock with fixation (3) is used for fixing of lower clamps with regard to puller rotation wheel. -
Page 10: Lower Pneumatic Clamp Height Adjustment
User Manual - Test bench MSG MS1000+ Fig. 6 – Position of adjusting throttleson pneumatic clamps (bottom view on upper clamps) 1 – air exhaust throttle; 2 – air supply throttle to pneumatic cylinder. 2.2.3 Lower pneumatic clamp height adjustment Fig. -
Page 11: Puller Stroke Adjustment
User Manual - Test bench MSG MS1000+ 2.2.4 Puller stroke adjustment Fig. 8 – Puller stroke adjustment unit 1 – bearing; 2 – puller stroke adjustment mechanism; 3 – puller; 4 – position sensor; 5 – puller shaft mechanism fixing screws. Puller stroke adjustment mechanism is used for setting operating stroke (motion range) of puller depending on tested shock absorber type. -
Page 12: Shock Absorber Nitrogen Filling Block
User Manual - Test bench MSG MS1000+ 2.2.5 Shock absorber nitrogen filling block Fig. 9 – Shock absorber filling block 1 – cylinder nitrogen pressure indicator; 2 – line pressure indicator; 3 – nitrogen cylinder; 4 – gear; 5 – filling coupling nitrogen pressure control; 6 – filling coupling. 2.2.6 Control panel Fig. -
Page 13: Pneumatic Clamp Pedal Control Unit
User Manual - Test bench MSG MS1000+ 2.2.7 Pneumatic clamp pedal control unit Fig. 11 – Pneumatic clamp pedal control unit Pneumatic clamp pedal control unit is used as a backup mechanism of pneumatic clamp control. This feature gives an opportunity to mount tested unit with both hands. 3. -
Page 14: Test Bench Use
User Manual - Test bench MSG MS1000+ Connect the test bench to pressed air system. Power pressure 6-10 bar. Inspect the test bench for existence of damage. If it is found, contact either the manufacturer or trade representative before launching the equipment. In case of obvious damage, use of equipment is forbidden. - Page 15 User Manual - Test bench MSG MS1000+ Fig. 13 – Lower clamp closing 3. Use rotation wheel to bring shock absorber into functional area and block locks (Fig. 14). Press the button ‘Test turnover’ on the display to make sure that shock absorber is mounted within its operating stroke.
- Page 16 User Manual - Test bench MSG MS1000+ Fig. 15 – Force sensor zero calibration (sensor value is highlighted) 2 testing modes are active after zero calibration: manual and automatic (Fig. 16). Fix temperature sensor (if necessary) to shock absorber with zip tie before testing. Fig.
- Page 17 User Manual - Test bench MSG MS1000+ Fig. 17 – Shock absorber manual testing mode Set testing program before shock absorber automatic testing. Press the button ‘Settings’ in the main menu (Fig. 18), where speed and rotation is set for every testing procedure (in upper left side of the screen).
- Page 18 User Manual - Test bench MSG MS1000+ Automatic testing (Fig. 19) has the opportunity to compare testing results with the previous ones. In this regard, press the button ‘Open’ and select previously saved data. Results will be loaded in the table and graphs.
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Page 19: Test Bench Maintenance
User Manual - Test bench MSG MS1000+ Shock absorber is dismounted from the test bench in reverse order when testing is finished. 4. TEST BENCH MAINTENANCE Test Bench 1000+ is intended for long lasting operation under twenty-four-hour schedule. However, it is essential to inspect the test bench and observe preventive measures described below with recommended intervals for trouble-free enduring operation. -
Page 20: Gear Motor Maintenance
User Manual - Test bench MSG MS1000+ Invertor Constant current link capacitors save high voltage for some time after supply disconnection. Proceed to invertor inspection 10 minutes after LED POWER inspection on printed board is off. Use tester to make sure that residual voltage between frequency ‘+’... - Page 21 User Manual - Test bench MSG MS1000+ Danger of injury due to immediate motor activation. • Switch off and disconnect invertor, block it to prevent its unintended use! Danger of burn due to hot gear and gear oil. • Gear should cool off before lubrication! •...
- Page 22 User Manual - Test bench MSG MS1000+ 6. Set level hole threaded plug in its place. Level hole threaded plug location is demonstrated below: Fig. 22 – Gear motor scheme 1 – air valve; 2 – level hole threaded plug; 3 – level hole drain. Oil quality Oil quality in gear is checked in the following way: 1.
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Page 23: Air-Preparation Unit Maintenance
User Manual - Test bench MSG MS1000+ Use of inappropriate gear oil may cause lubrication poor quality. • Do not mix synthetic lubricants together and with mineral lubricants! Antifriction Gear antifriction bearings are covered with consistent grease. However, every bearings time when oil is changed, it is recommended to cover antifriction bearings with fresh grease of manufacturers: Fuchs (type: Renolit CX-TOM 15) or Aral lubrication... -
Page 24: Test Bench Running Repair
User Manual - Test bench MSG MS1000+ when there is no pressure in test bench pneumatic system. For this regard press the cap upward. – To switch from half-automatic to manual mode, rotate the cap (A) clock- wise. To switch back, rotate the cap (A) anticlockwise. Filling of air-oil It is recommended to relieve pressure by anticlockwise turn of pressure valve. -
Page 25: Storage
User Manual - Test bench MSG MS1000+ Description Possible reason Recovery method Check ‘EMERGENCY’ button: it should Control panel emergency button Testing mode is not available. sticking. be in neutral position. Check position sensor fixation, adjust Test turnover failure. Loose fitting of position sensor. it if necessary. - Page 26 User Manual - Test bench MSG MS1000+ Function Characteristics Operating temperature +5 … +40°С Storage temperature -20 … +60°С Temperature gradient 20°С Actual air humidity in the process of operation 10 … 85% (without condensate) Actual air humidity gradient 10% per hour Maximum operating height (above sea level) -200 …...
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Page 27: Transportation
User Manual - Test bench MSG MS1000+ 7. TRANSPORTATION All elements of Test Bench MS1000+ are fixed safely, however, to prevent force sensor from deformation, it is recommended to fix upper pneumatic clamps with foam inserts between clamp and working area side walls before any type of transportation. Do not transport the test bench with mounted shock absorber inside, it may cause deformation of pneumatic clamps.
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