Waters 2410 Service Manual

Refractometer
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Waters
Refractometer
Service Manual
Waters Corporation
Service Communications
34 Maple Street
Milford, MA 01757
Manual Number 071604
Rev. 4, May 1998

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Summary of Contents for Waters 2410

  • Page 1 Waters Refractometer Service Manual Waters Corporation Service Communications 34 Maple Street Milford, MA 01757 Manual Number 071604 Rev. 4, May 1998...
  • Page 2 Blank Page...
  • Page 4 REFRACTOMETER SERVICE MANUAL TABLE OF CONTENTS CHAPTER 1 - INTRODUCTION Refractive Index Detectors ........................1-1 Performance Specifications of LC Detectors .................... 1-2 Comparative Refractometer Specifications ....................1-4 Solvent Degassing for Liquid Chromatography ..................l-6 CHAPTER 2 - M410 GENERAL INFORMATION M410 Features ............................2-1 CHAPTER 3 - M410 START UP Pre Start Up Requirements ........................
  • Page 5 TABLE OF CONTENTS cont. CHAPTER 7 - M410 ANALOG BOARD Analog Board Functional Description ..................... 7-1 Amplifier Circuit Block Diagram......................7-2 Analog Board Block Diagram ......................... 7-3 Analog Board Potentiometer Adjustments....................7-4 Analog Board Assembly Drawing ......................7-6 Analog Board Schematics ........................7-8 CHAPTER 8 - M410 SERVICE PROCEDURES M410 General Troub1eshooting......................
  • Page 6: Table Of Contents

    Electrical Specifications ........................15-3 CHAPTER 16 - 2410 INSTALLATION Installation Requirements........................16-1 Startup Kit Contents..........................16-1 Startup Procedure..........................16-1 CHAPTER 17 - 2410 SERVICE INFORMATION LC Interface............................17-1 Optics ..............................17-2 Electronics ............................17-3 Power Distribution Board........................17-4 15 Volt Output..........................17-4 100 Volt Output ..........................
  • Page 7 Purge and Heater Controls ....................... 17-8 Power Distribution and Circuitry ..................... 17-9 DAC Output Circuitry ........................17-9 Diagnostics ............................17-10 CHAPTER 18 - 2410 SPARE PARTS Electrical Spares ........................... 18-1 Cable Spares ............................18-1 Mechanical Spares ..........................18-1 Optical Spares............................18-1 Miscellaneous Spares ..........................
  • Page 9: Chapter 14 - 2410 Overview

    Chapter 14 - 2410 Overview Introduction ......................14-1 Design Features ....................... 14-1 Serviceability Improvements................... 14-2...
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  • Page 13: Introduction

    A single CPU board now performs the functions previously performed by the 410 analog and control boards. The transformer has been eliminated and replaced with the same switching power supply used in the 2487. Waters part number WAS081226 can be used to order power supplies for use in either the 2487 or 2410 detectors.
  • Page 14: Serviceability Improvements

    A 2487 style analog noise and drift test is built into diagnostics. Each valve is a self-contained unit. Valves snap in and out for replacement without the use of tools. The 2410 design incorporates quick disconnects instead of screws. This change makes service of the detector simpler and faster.
  • Page 15: Chapter 15 - 2410 Specifications

    Chapter 15 - 2410 Specifications Operational ....................... 15-1 Integrator Output...................... 15-1 Optical Components ....................15-2 Environmental ......................15-2 Dimensions....................... 15-2 Electrical ........................15-3...
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  • Page 19: Operational Specifications

    Operational Specifications Conditions Specifications RI Range 1.00 to 1.75 RIU Measurement Range 5 x 10 RIU maximum FS (SENS = 1, SF = 1) 5 x 10 minimum FS (SENS = 1024, SF = 100) Flow Rate 0.03 to 20 mL/min Noise * 2.0 x 10 RIU, (TC = 1, SF = 80, SENS = 64, THF at...
  • Page 20: Optical Components

    Optical Components Conditions Specifications Light Source Pulsed light emitting diode (LED) Flow Cell Fused quartz Cell Volume 10 µL Pressure Limit 100 psi ® ® 316 stainless steel, Dynasil , Suprasil II , PTFE, Fluidic Path Materials ® Kalrez , quartz Environmental Specifications Conditions Specifications...
  • Page 21: Electrical Specifications

    Electrical Specifications Conditions Specifications Voltage Requirements 100 to 240 V Line Frequency 50 Hz, 47 to 53 Hz 60 Hz, 57 to 63 Hz Fuse Rating F 2 A, 250 Vac Power Consumption 140 VA (Nominal) 15-3...
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  • Page 23: Chapter 16 - 2410 Installation

    Chapter 16 - 2410 Installation Installation Requirements................16-1 Startup Kit Contents..................16-1 Startup Procedure ..................16-1...
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  • Page 27: Installation Requirements

    Grounded ac, 100/240 Vac, 50/60 Hz Surface orientation Level (ensures proper drip tray function) Startup Kit Contents The part number for the 2410 detector startup kit is 700000135. The kit contains the following parts: Lower Level P/N# 716000115 STARTUP KIT LIST...
  • Page 28: Start Up Check Sheet

    Use the 410 Startup Procedure (Chapter 3, M410 Start Up) in this manual for 2410 detector installation information. The Start Up Check Sheet on pages 3-6 through 3-10 may be used to document the installation process. Blank Page 16-2...
  • Page 29: Chapter 17 - 2410 Service Information

    Chapter 17 - 2410 Service Information LC Interface....................17-1 Optics ......................17-2 Electronics ..................... 17-3 Power Distribution Board ................17-4 15 Volt Output ..................17-4 100 Volt Output ................... 17-4 Heater Control..................17-4 Static and EMI Precautions..............17-4 Test Points and LEDs................. 17-4 Low Voltage Power Supply................
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  • Page 33: Lc Interface

    Purge Valve Pressure Relief Valve Valve Clips Raised Tee-block for easy access to compression screws Figure 2 - 2410 Valves Refer to Chapter 3 of this manual, M410 Startup, pages 3-2 and 3-3, for information on the fluid pathway. 17-1...
  • Page 34: Optics

    Optics The optics bench and all the components associated with the bench are exactly the same as that of the 410. However, use of quick disconnects in this optics compartment improves serviceability of the optics. Optics bench positioned at an Quick angle to prevent Disconnectors...
  • Page 35: Electronics

    Access panel for easier wiring Figure 4 – Wiring Access Panel Refer to Chapter 5 of this manual, M410 Optics Assembly, pages 5-1 through 5-5, for further information on the Optics Bench. Electronics CPU Board Power Distribution Board Low Voltage Power Supply Figure 5 - Electronics Components 17-3...
  • Page 36: Power Distribution Board

    Test Points and LEDs The 2410 Power Distribution PCB has a power indicating LED for 24 volts, which does not go to the CPU board for diagnostics. There is also an LED to indicate when the heater is being turned on.
  • Page 37: Low Voltage Power Supply

    24 V LED Heater LEDs Test Points Figure 6 - 2410 Power Distribution Board Low Voltage Power Supply The low voltage power supply supplies +5, +12, -12, +24 Vdc to the CPU board and other system components. Refer to figure 5.
  • Page 38 +5volt adjustment Figure 8 - LVPS Block Diagram Attention: F1 is a fused output that protects the circuit board. If F1 blows, the power supply must be replaced. 17-6...
  • Page 39: Cpu Board

    CPU clock DS 8 The 2410 PCB has power indicating LED’s for all power supplies. There are also 8 diagnostic LED’s to aid in determining failure types as an aid for Test Engineering. Through-hole test points are available for all power as well as for APB, AMB, and LED current.
  • Page 40: Temperature Channel

    The microprocessor is used primarily to: • Write or Read Data over the QSPI to or from the Delta-Sigma Analog to Digital Converters • Implement User Interface from Front Panel or IEEE • Send Data to Three Analog Output DACs •...
  • Page 41: Power Distribution And Circuitry

    ADCs. DAC Output Circuitry The Analog outputs for the 2410 use a frequency to voltage type digital to analog converter. Three 16 bit counters are used to control period and pulse width. This allows for a more precise conversion.
  • Page 42: Diagnostics

    Software version 2nd Func, 0, Enter Displays the version of software running on your 2410 differential refractometer Display and Tests the operation of the 2410 2nd Func, 1, Enter indicator test differential refractometer LED display and LED indicators Keypad test...
  • Page 43: Chapter 18 - 2410 Spare Parts

    Chapter 18 - 2410 Spare Parts Electrical Spares ...................... 18-1 Cable Spares ......................18-1 Mechanical Spares ....................18-1 Optical Spares ......................18-1 Miscellaneous Spares....................18-2...
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  • Page 47: Electrical Spares

    Electrical Spares Part Number Description Compatible 700000130 SPARE, KEYPAD ASSY 700000134 SPARE, CPU ASSY 700000173 POWER DISTRIBUTION PCB WAT070224 FAN, 12VDC WAS081266 POWER SUPPLY 700000171 HEATER W/PLATE 700000170 RESIST, PROBE THERMOMETER WAS207065 FAN, ELEC 700000172 THERMAL SNAP SWITCH WAT055822 POWER SWITCH WAT163-16 FUSE FAST-BLO 3.15A 250V Cable Spares...
  • Page 48: Miscellaneous Spares

    Miscellaneous Spares Part Number Description Compatible 700000135 START UP KIT WAT270868 I/O CONNECTOR (QTY 1) 18-2...
  • Page 49: Chapter 19 - 2410 Warranty

    Chapter 19 - 2410 Warranty Express Warranty..................... 19-1 Limited Warranty ................... 19-1 Exclusions ..................... 19-1 Exclusive Remedy ..................19-1 Disclaimers ....................19-2 Warranty Service ................... 19-2 Warranty Service Exceptions ............... 19-2 Warranty Period..................... 19-3 Shipments, Damages, Claims and Returns ............19-4...
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  • Page 53: Express Warranty

    The Warranty covers all new products manufactured by Waters. Waters warrants that all products that it sells are of good quality and workmanship. The products are fit for their intended purpose(s) when used strictly in accordance with Waters’ instructions for use during the applicable warranty period.
  • Page 54: Warranty Service

    • Any product or part that has been repaired by others, improperly installed, altered, or damaged in any way. • Products or parts identified prior to sale as not manufactured by Waters. In such cases, the warranty of the original manufacturer applies.
  • Page 55: Warranty Period

    Table 1 summarizes the warranty periods for applicable components. Warranty Periods Item Warranty Waters 2410 Differential Refractometer 1 year • CPU board •...
  • Page 56: Shipments, Damages, Claims And Returns

    Do not return damaged goods to the factory without first securing an inspection report and contacting Waters for a return merchandise authorization number (RMA). Claims After a damage inspection report is secured, Waters cooperates fully in supplying replacements and handling of a claim which may be initiated by either party. Returns No returns may be made without prior notification and authorization.

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