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DIS-2 310/2 FB FS STO
Metronix DIS-2 310/2 FB FS STO Manuals
Manuals and User Guides for Metronix DIS-2 310/2 FB FS STO. We have
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Metronix DIS-2 310/2 FB FS STO manuals available for free PDF download: Product Manual, Mounting Instructions
Metronix DIS-2 310/2 FB FS STO Product Manual (117 pages)
Brand:
Metronix
| Category:
Servo Drives
| Size: 3 MB
Table of Contents
Table of Contents
4
1 General
12
Documentation
12
Scope of Supply
13
Table 1: Scope of Supply DIS-2 310/2 FB FS STO Canopen
13
Table 2: Scope of Supply DIS-2 310/2 FB FS STO PROFIBUS
13
Table 3: Scope of Supply DIS-2 310/2 FB FS STO Ethercat
13
Table 4: Accessories DIS-2 310/2 FB FS STO
14
2 Safety Notes for Electrical Drives and Controllers
16
Used Symbols
16
General Notes
17
Danger Resulting from Misuse
19
Safety Notes
20
General Safety Notes
20
Safety Notes for Assembly and Maintenance
22
Protection against Contact with Electrical Parts
24
Protection against Electrical Shock by Means of Protective Extra-Low Voltage (PELV)
25
Protection against Dangerous Movements
26
Protection against Contact with Hot Parts
27
Protection During Handling and Assembly
28
3 Product Description
29
General
29
Basic Information
29
Area of Application and Intended Use
29
Figure 1: Type Key
29
Performance Characteristics of the DIS-2 310/2 FB FS STO
30
Power Supply
32
Single-Phase AC Power Supply
32
Intermediate Circuit Link, DC Supply
32
Mains Fuse Protection
32
Brake Chopper
32
Communication Interfaces
33
RS232 Interface
33
CAN Bus
33
Profibus
33
Ethercat
33
I/O Functions and Device Control
34
4 Technical Data
35
Ambient Conditions and Qualification
35
Table 5: Technical Data: Ambient Conditions and Qualification
35
Table 6: Technical Data: Dimensions and Weight
35
Supply [X1]
36
Motor Connection [X6]
36
Table 7: Technical Data: Performance Data Power Supply [X1]
36
Table 8: Technical Data: Motor Connection Specifications [X6]
36
Angle Encoder Connector [X2]
37
Table 9: Technical Data: Motor Temperature Monitoring [X2]
37
Table 10: Technical Data: Resolver Evaluation [X2]
37
Table 11: Technical Data: Evaluation of Analogue Hall Sensor Signals [X2]
38
Table 12: Evaluation of Six-Step-Sensors (Hall) and Block Commutation Mode [X2]
38
Table 13: Technical Data: Evaluation of Incremental Encoder [X2]
38
Table 14: Technical Data: Evaluation of HIPERFACE® Encoders [X2]
39
Communication Interfaces
40
Rs232 [X5]
40
I/O Interface [X1]
40
Table 15: Technical Data: RS232 [X5]
40
Table 16: Technical Data: Digital Inputs and Outputs [X1]
40
Table 17: Technical Data: Analogue Inputs and Outputs [X1]
41
Incremental Encoder Input and Output [X1]
42
Table 18: Technical Data: Incremental Encoder Input [X1] (DIN4, DIN5, DIN6)
42
Table 19: Technical Data: Incremental Encoder Output [X1] (DOUT1, DOUT2)
42
STO Interface [X40]
43
Table 20: Technical Data: Control Ports [X40] (STO1, STO2)
43
Table 21: Technical Data: Feedback Contact [X40] (REL1, REL2)
43
Fieldbus Interfaces
44
CAN-Bus [X401] / [402]
44
Profibus [X401] / [402]
44
Ethercat [X401] / [402]
44
Table 22: Technical Data: CAN-Bus [X401] / [X402]
44
Table 23: Technical Data: PROFIBUS [X401] / [X402]
44
Table 24: Technical Data: Ethercat [X401] / [X402]
44
5 Function Overview
45
Motors
45
Synchronous Servomotors
45
Current and Speed Control
45
Figure 2: Controller Cascade Block Diagram
47
Positioning Mode
48
Figure 3: Positioning Control Block Diagram
48
Homing
49
Absolute Positioning
50
Motion Profile Generator
50
Relative Positioning
50
Figure 4: Motion Profiles of the DIS-2 310/2 FB FS STO
51
Figure 5: Path Program
51
Positioning Sequences
51
Brake Management
52
Software Limit Switches
52
Synchronisation, Electronic Gear Unit
52
Pulse-Direction Interface
52
Use of Digital and Analogue Inputs and Outputs
52
Jogging and Teaching
52
6 Functional Safety Technology
53
General, Intended Use
53
Integrated "Safe Torque off (STO)" Function
54
General Information Concerning the STO Function
54
Table 25: Stop Categories
54
Description of the STO Safety Function
55
Figure 6: Mode of Operation in the Case of the DIS-2 310/2 FB FS STO
55
Table 26: STO Signal Plausibility Table
56
Control Inputs STO1, STO2 [X40]
57
Feedback Contacts REL1, REL2 [X40]
58
Auxiliary Supply +24V, GND [X40]
58
Functionalities in the DIS-2 310/2 FB FS STO Basic Device
59
Time Behaviour
60
STO Basic Time Behaviour
60
Table 27: Time Data Concerning Figure 7
60
Time Behaviour for Activating STO During an Operation with Restart
61
Figure 8: Time Behaviour When Activating the Safety Function STO with Restart
61
Table 28: Time Data Concerning Figure 8
62
Time Behaviour for Activating SS1 During Operation with Restart
63
Figure 9: Time Behaviour When Activating the Safety Function SS1 (External Switching) with Restart
63
Table 29: Time Data Concerning Figure 9
64
Circuit Examples
65
Safe Torque Off" (STO)
65
Figure 10: Circuit Example "Safe Torque Off" (STO)
65
Delays and Safe Torque Switch-Off (SS1, "Safe Stop 1")
67
Figure 11: Circuit Example "Delays and Safe Torque Switch-Off" (SS1, "Safe Stop 1")
67
Parameterisation with the DIS-2 Servocommander
69
Servo Drive Type Indication
69
Status Indication of the State Machine
69
Figure 12: Indication of the Type of Servo Drive and Extended Status Window
69
Safety Module - Status" Window
70
Figure 13: General "Status" Window and "Safety Module - Status" Window with the State "Normal Operation
70
Figure 14: General "Status" Window, "Safety Module - Status" Window, and "Error Messages / Warnings" Window with the State "Error
71
Safety Module - Parameters" Window
72
Figure 15: General "Status" Window and "Safety Module - Status" Window with the State "Safe State Reached
72
Figure 16: "Safety Module - Parameters" Window
72
Functional Test, Validation
73
Table 30: Questions for a Validation in Accordance with en ISO 13849-1 and -2 (Example)
73
7 Mechanical Installation
75
Important Notes
75
Position and Alignment of the Connectors
75
Figure 17: Arrangement of the Connectors DIS-2 310/2 FB FS STO
75
Connectors for the Fieldbus Interfaces and RS232 Interface (Canopen, PROFIBUS or Ethercat)
76
Connectors on the Main Board
76
Dimensions of the Housing
77
Figure 18: Dimensions of the Housing
77
Mounting
78
Figure 19: Mounting Example Without STO - Synchronous Servo Motor, Mounting Plate with Brake Resistor
78
Figure 20: Mounting Example Without STO - Servo Drive, Mounting Plate, Motor
78
Figure 22: DIS-2-FB FS STO Example of a Mounting Plate Universal
80
Figure 23: DIS-2-FB FS STO Example of a Realised Mounting Plate
81
8 Electrical Installation
82
Connection to Power Supply, Control and Motor
82
Figure 24: Connection to Power Supply, Control and Motor
82
Connectors on the Basic Device DIS-2 310/2 FB FS STO
85
Connection: Power Supply and I/O [X1]
85
Figure 25: Connection and Pin Numbering [X1]
85
Table 31: Pin Assignment [X1]
86
Connection: Motor [X6]
87
Connection: Angle Encoder [X2]
87
Figure 26: Position and Connection Motor Cable
87
Figure 27: Position and Connection Angle Encoder
87
Table 32: Pin Assignment [X6]
87
Table 33: Pin Assignment [X2]
88
Connection: Holding Brake [X3]
89
Figure 28: Position and Connection Holding Brake
89
Table 34: Pin Assignment [X3]
89
Connection: Brake Resistor [X300]
90
Figure 29: Position and Connection Brake Resistor
90
Table 35: Pin Assignment [X300]
90
Connection: Extension Port [X8]
91
Figure 30: Position and Connection Technology Module Interface
91
Table 36: Pin Assignment [X8]
91
Connection: Safe Torque off (STO) [X40] and [X40A]
93
Figure 31: Position and Connection STO Signals [X40] and [X40A]
93
Table 37: Pin Assignment [X40]
94
Table 38: Pin Assignment [X40A]
94
Connectors Field Bus Modules DIS-2 310/2 FB FS STO
95
Connection: Serial Interface [X5]
95
Figure 32: Position and Connection RS232 Interface
95
Table 39: Pin Assignment [X5]
95
Table 40: Pin Assignment to Set up an RS232 Adapter Cable for Connection to a Pc/Notebook
96
Connection: Canopen [X401] and [X402]
97
Figure 33: Position and Connection CAN Interface
97
Table 41: Pin Assignment [X401] and [X402]
97
Connection: PROFIBUS [X401] and [X402]
98
Figure 34: Position and Connection PROFIBUS Interface
98
Table 42: Pin Assignment [X401] and [X402]
98
Connection: Ethercat [X401] and [X402]
99
Figure 35: Position and Connection Ethercat Interface
99
Table 43: Pin Assignment [X401] and [X402]
99
Notes Concerning the Safe and EMC-Compliant Installation
100
Explanations and Terminology
100
General Information Concerning EMC
100
EMC Ranges: First and Second Environment
101
EMC-Compliant Cabling
101
9 Start-Up
102
General Connection Notes
102
Tools/Material
102
Connecting the DIS-2 310/2 FB FS STO Servo Drive to the Motor
102
Connecting the DIS-2 310/2 FB FS STO Servo Drive to the Power Supply and to the Control Panel or Control Unit
103
Connecting the PC
103
Checking Whether the System Is Ready for Operation
104
10 Service Functions and Error Messages
105
Protection and Service Functions
105
Overview
105
Overcurrent and Short-Circuit Monitoring
106
Monitoring of the Intermediate Circuit Voltage
106
Logic Supply Monitoring
106
Monitoring of the Heat Sink/Housing Temperature
106
Motor Monitoring
107
Monitoring of the Motion Sequence
107
Additional Internal Monitoring Functions
107
Monitoring of the STO Functionality
108
Operating Hour Meter
108
Error Messages
109
Table 44: Error Overview
110
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Metronix DIS-2 310/2 FB FS STO Product Manual (78 pages)
Servo Positioning Controller
Brand:
Metronix
| Category:
Controller
| Size: 1 MB
Table of Contents
Table of Contents
4
1 General
10
Documentation
10
Scope of Supply
11
Table 1: Scope of Supply DIS-2 310/2 FB Canopen
11
Table 2: Scope of Supply DIS-2 310/2 FB PROFIBUS
11
Table 3: Scope of Supply DIS-2 310/2 FB Ethercat
11
Table 4: Scope of Supply DIS-2 310/2 FB
11
2 Safety Notes for Electrical Drives and Controllers
13
Used Symbols
13
General Notes
13
Danger Resulting from Misuse
15
Safety Notes
15
General Safety Notes
15
Safety Notes for Assembly and Maintenance
17
Protection against Contact with Electrical Parts
18
Protection against Electrical Shock by Means of Protective Extra-Low Voltage (PELV)
19
Protection against Dangerous Movements
19
Protection against Contact with Hot Parts
20
Protection During Handling and Assembly
20
3 Product Description
22
General
22
Basic Information
22
Area of Application and Intended Use
22
DIS-2 310/2 FB Features
23
Power Supply
25
Single-Phase AC Supply
25
DC Bus Coupling, DC Supply
25
Mains Fuse
25
Brake Chopper
25
Communication Interfaces
25
RS232 Interface
25
CAN-Bus
26
Profibus
26
Ethercat
26
I/O Functions and Device Controller
26
4 Technical Data
27
Ambient Conditions and Qualification
27
Table 5: Technical Data: Ambient Conditions and Qualification
27
Table 6: Technical Data: Dimensions and Weight
27
Performance Data Power Supply [X1]
28
Motor Connection [X6]
28
Table 7: Technical Data: Performance Data [X1]
28
Table 8: Technical Data: Motor Connection Specifications [X6]
28
Table 9: Technical Data: Motor Temperature Monitoring [X2]
28
Motor Feedback Connection [X2]
29
Table 10: Technical Data: Resolver Evaluation [X2]
29
Table 11: Technical Data: Evaluation of Analogue Hall Sensor Signals [X2]
29
Table 13: Technical Data: Evaluation of Incremental Encoder [X2]
30
Table 14: Technical Data: Evaluation of HIPERFACE
30
Communication Interfaces
31
Rs232 [X5]
31
I/O- Interface [X1]
31
Table 15: Technical Data: RS232 [X5]
31
Table 16: Technical Data: Digital Inputs and Outputs [X1]
31
Incremental Encoder Input and Output [X1]
32
Table 17: Technical Data: Analogue Inputs and Outputs [X1]
32
Table 18: Technical Data: Incremental Encoder Input [X1] (DIN4, DIN5, DIN6)
32
Table 19: Technical Data: Incremental Encoder Output [X1] (DOUT1, DOUT2)
33
Technical Data Fieldbus Interfaces
34
CAN-Bus [X401] / [402]
34
Profibus [X401] / [402]
34
Ethercat [X401] / [402]
34
Table 20: Technical Data: CAN-Bus [X401] / [X402]
34
Table 21: Technical Data: Profibus [X401] / [X402]
34
Table 22: Technical Data: Ethercat [X401] / [X402]
34
5 Function Overview
35
Motors
35
Synchronous Servo Motors
35
Current and Speed Controlled Mode
35
Figure 1: Control Scheme of the Controller Cascade
37
Function Overview
38
Figure 2: Positioning Control Block Diagram
38
Synchronisation, Electrical Transmissions
39
Cycle Times
40
Homing
40
Pulse Direction Interface
40
Relative Positioning
40
Absolute Positioning
41
Driving Profile Generator
41
Figure 3: Driving Profiles of Servo Positioning Controller DIS-2 310/2 FB
41
Positioning Sequences
41
Brake Management
42
Software Limit Switches (Positioning Range)
42
Use of Digital and Analogue In- and Outputs
42
Jogging and Teaching
42
Figure 4: Course Program
42
6 Mechanical Installation
43
Important Notes
43
Position and Alignment of the Connectors
43
Figure 5: DIS-2 310/2 FB View into the Housing - Location of the Connectors
43
Connectors for RS232 and Fieldbus-Modules (Canopen, PROFIBUS, Ethercat)
44
Connectors on the Main Board
44
Dimensions of the Housing
45
Figure 6: DIS-2 Dimensions of the Housing
45
Mounting
46
Figure 7: DIS-2 310/2 FB Mounting Example - Synchronous Servo Motor, Mounting Plate with Brake Resistor and Servo Positioning Controller DIS-2 310/2 FB
46
Figure 8: Example of a Mounting Plate for a Motor
47
7 Electrical Installation
48
Connection to Power Supply and Control in System
48
Figure 9: Connection to Power Supply, Control and Motor
48
Pin Configuration Main Board DIS-2 310/2 FB
51
Pin Configuration Power Supply and I/O [X1]
51
Figure 10: Connector and Pin Configuration [X1]
51
Table 23: Pin Configuration [X1]
51
Pin Configuration Motor Phases [X6]
53
Pin Configuration Encoder Interface [X2]
53
Figure 11: Pin Configuration Motor Phases
53
Figure 12: Pin Configuration Encoder Interface
53
Table 24: Pin Configuration [X6]
53
Table 25: Pin Configuration [X2]
54
Pin Configuration Holding Brake [X3]
55
Pin Configuration Brake Resistor [X300]
55
Figure 13: Pin Configuration Holding Brake
55
Figure 14: Pin Configuration Brake Resistor
55
Table 26: Pin Configuration [3]
55
Table 27: Pin Configuration [X300]
55
Pin Configration Expansion Interface for the Fieldbus-Modules [X8]
56
Figure 15: Position and Pin Configuration Technology Module
56
Table 28: Pin Configuration [X8]
56
Pin Configuration Fieldbus-Modules DIS-2 310/2 FB
58
Pin Configuration RS232 Interface [X5]
58
Figure 16: Position and Pin Configuration RS232 Interface
58
Table 29: Pin Configuration [X5]
58
Table 30: Pin Assignment to Set up an RS232 Adapter Cable for Connection to a Pc/Notebook
58
Pin Configuration Canopen [X401] and [X402]
59
Figure 17: Position and Pin Configuration CAN Interface
59
Table 31: Pin Configuration [X401] and [X402]
59
Pin Configuration PROFIBUS [X401] and [X402]
60
Figure 18: Position and Pin Configuration Profibus Interface
60
Table 32: Pin Configuration [X401] and [X402]
60
Pin Configuration Ethercat [X401] and [X402]
61
Figure 19: Position and Pin Configuration Ethercat Interface
61
Table 33: Pin Configuration [X401] und [X402]
61
Notes Concerning Safe and EMC-Compliant Installation
62
Definitions and Terminology
62
General Information Concerning EMC
62
EMC Ranges: First and Second Environment
62
EMC-Compliant Cabling
63
EMERGENCY off / EMERGENCY STOP - Terminology and Standards
63
Table 34: Description of the Requirements for the Categories in Accordance with en 954-1
63
Table 35: EMERGENCY off and EMERGENCY STOP as Per en 60204-1
64
EMERGENCY off / EMERGENCY STOP Wiring Examples
65
Table 36: Stop Categories
65
EMERGENCY off (Stop Category 0)
67
8 Initial Operation
68
General Notes on Connection
68
Tools / Material
68
Connecting the Motor
68
Connecting the Servo Positioning Controller DIS-2 310/2 FB to the Power Supply, Control Panel or Plc
68
Connecting the PC
69
Checking Operability
69
9 Service Functions and Error Messages
70
Protection and Service Functions
70
Overview
70
Overcurrent and Short-Circuit Monitoring
71
DC Bus Voltage Monitoring
71
Logic Supply Monitoring
71
Heat Sink Temperature Monitoring
71
Motor Monitoring
72
Motion Sequence Monitoring
72
Additional Internal Monitoring Functions
72
Operating Hour Meter
73
Error Messages
74
Table 37: Error Overview
74
Metronix DIS-2 310/2 FB FS STO Mounting Instructions (48 pages)
Brand:
Metronix
| Category:
Servo Drives
| Size: 1 MB
Table of Contents
Table of Contents
3
1 General
5
Documentation
5
Scope of Supply
6
2 Safety Notes for Electrical Drives and Controllers
8
Used Symbols
8
General Notes
8
Danger Resulting from Misuse
10
Safety Notes
10
General Safety Notes
10
Safety Notes for Assembly and Maintenance
11
Protection against Electrical Shock by Means of Protective Extra-Low Voltage (PELV)
13
Protection against Dangerous Movements
13
Protection against Contact with Hot Parts
14
Protection During Handling and Assembly
14
3 Technical Data
15
Ambient Conditions and Qualification
15
Supply [X1]
16
Motor Connection [X301-X303]
16
Angle Encoder Connector [X2]
17
Communication Interfaces
18
STO Interface
20
Fieldbus Interfaces
21
4 Mechanical Installation
22
Important Notes
22
Position and Alignment of the Connectors
23
Connectors on the Main Board
23
Connectors for the Fieldbus Interfaces and RS232 Interface (Canopen, PROFIBUS or Ethercat)
23
Dimensions of the Housing
24
Mounting
26
5 Electrical Installation
30
Connection to Power Supply, Control and Motor
30
Connectors on the Basic Device DIS-2 48/10 FB FS STO
32
Connection: Power Supply and I/O [X1]
32
Connection: Motor [X301-X303]
34
Connection: Angle Encoder [X2]
34
Connection: Holding Brake [X3]
36
Connection: Brake Resistor [X304, X305]
37
Connection: Extension Port [X8]
38
Connection: Safe Torque off (STO) [X40] and [X40A]
40
Connectors Field Bus Modules DIS-2 48/10 FB FS STO
42
Connection: Serial Interface [X5]
42
Connection: Canopen [X401] and [X402]
43
Connection: PROFIBUS [X401] and [X402]
44
Connection: Ethercat [X401] and [X402]
45
6 Functional Safety Technology
46
General, Intended Use
46
Safety Indices
46
7 Emc-Compliant Cabling
47
Connection between the DIS-2 and the Motor
47
Connection between DIS-2 and Power Supply
48
Advertisement
Metronix DIS-2 310/2 FB FS STO Mounting Instructions (33 pages)
Decentral Intelligent Servo
Brand:
Metronix
| Category:
Servo Drives
| Size: 1 MB
Table of Contents
Safety Notes for Electrical Drives and Controllers
2
Used Symbols
2
General Notes
2
Danger Resulting from Misuse
3
General Safety Notes
4
Safety Notes for Assembly and Maintenance
5
Protection against Contact with Electrical Parts
7
Protection against Electrical Shock by Means of Protective Extra-Low Voltage (PELV)
8
Protection against Dangerous Movements
8
Protection against Contact with Hot Parts
9
Protection During Handling and Assembly
9
Technical Data
10
Mechanical Installation
15
Important Notes
15
Position and Alignment of the Connectors
15
Dimensions of the Housing
17
Electrical Installation
20
Wiring Example
28
EMC-Compliant Wiring
31
Metronix DIS-2 310/2 FB FS STO Mounting Instructions (32 pages)
Decentral Intelligent Servo
Brand:
Metronix
| Category:
Servo Drives
| Size: 0 MB
Table of Contents
Safety Notes for Electrical Drives and Controllers
3
Used Symbols
3
General Notes
3
Danger Resulting from Misuse
4
General Safety Notes
5
Protection against Contact with Electrical Parts
8
Protection against Electrical Shock by Means of Protective Extra-Low Voltage (PELV)
9
Protection against Dangerous Movements
9
Protection against Contact with Hot Parts
10
Protection During Handling and Assembly
10
Technical Data
11
Mechanical Installation
17
Important Notes
17
Position and Alignment of the Connectors
17
Dimensions of the Housing
19
Electrical Installation
21
Wiring Example
29
EMC-Compliant Wiring
30
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