Franklin Fueling Systems EVO 200 Programming Manual

Franklin Fueling Systems EVO 200 Programming Manual

Automatic tank gauges
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EVO
200 AND EVO
400
TM
TM
AUTOMATIC TANK GAUGES
PROGRAMMING GUIDE

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Summary of Contents for Franklin Fueling Systems EVO 200

  • Page 1 200 AND EVO AUTOMATIC TANK GAUGES PROGRAMMING GUIDE...
  • Page 2 Copyright © 2017 Franklin Fueling Systems, Madison, WI 53718. All world rights reserved. No part of this publication may be stored in a retrieval system, transmitted, or reproduced in any way, including, but not limited to, photocopy, photograph, magnetic, or other record, without the prior written permission of Franklin Fueling Systems.
  • Page 3: Table Of Contents

    Contents Introduction ............................1 FMS functions ..........................1 Conventions used in this manual ....................2 Questions and concerns ........................3 Operating precautions ........................3 Open source software ........................4 Inspection of materials ........................4 Warranty information ........................4 Certified programmer or service person ..................4 Station owner or operator ......................4 Approvals ............................5 Definitions and acronyms ......................5 Related documentation .........................5...
  • Page 4 Configuration Options ......................14 Date / Time Set ...........................14 Network Parameters ........................14 IP Address Settings ........................15 Web Browser Interface ........................17 Navigating Applications Remotely ....................17 Accessing the Web Browser Interface ..................17 Making Changes to System Parameters ..................17 Password Prompting ........................18 Setup ..............................18 Backup Setup Files .........................18 Download ............................18 Upload ............................19...
  • Page 5 Pump Group ..........................32 TS-TPI Overview and Functionality ....................33 TS-TPI Overview ..........................33 On-start leveling mode .......................33 Live Leveling ..........................34 Priority mode ...........................34 Alternating mode ........................34 Other TS-TPI functions ........................34 TPI Setup ............................35 Pump Groups ..........................36 Alarms and Troubleshooting ......................37 System alarms ..........................37 FMS alarms ............................38 Wire sensor alarms ........................41 TPI alarms............................42...
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  • Page 7: Introduction

    Introduction This manual provides programming and troubleshooting information for the EVO™ 200 and EVO™ 400 automatic tank gauges (ATGs) to installers, operators, and technicians. The fuel management systems (FMS) application in the EVO™ 200 and EVO™ 400 ATGs tie together the monitoring and alarm capabilities of the ATG with advanced technologies to supply tank and level data more accurately and efficiently.
  • Page 8: Conventions Used In This Manual

    Conventions used in this manual This manual includes safety precautions and other important information presented in the following format: NOTE: This provides helpful supplementary information. IMPORTANT: This provides instructions to avoid damaging hardware or a potential hazard to the environment, for example: fuel leakage from equipment that could harm the environment. CAUTION: This indicates a potentially hazardous situation that could result in minor or moderate injury if not avoided.
  • Page 9: Questions And Concerns

    China: +86.10.8565.4566 Operating precautions Franklin Fueling Systems (FFS) equipment is designed to be installed in areas where volatile liquids such as gasoline and diesel fuel are present. Working in such a hazardous environment presents a risk of severe injury or death if you do not follow standard industry practices and the instructions in this manual.
  • Page 10: Open Source Software

    WARNING: Always secure the work area from moving vehicles. The equipment in this manual is usually mounted underground, so reduced visibility puts service personnel working on it in danger from moving vehicles that enter the work area. To help prevent this safety hazard, secure the area by using a service truck (or some other vehicle) to block access to the work area.
  • Page 11: Approvals

    Approvals All FMS models are UL and cUL listed 6L79 as Liquid Level Gauge / Leak Detection Systems. Third party approved leak detection — Pd (probability of detection) = 99.2 % for 0.1 or 0.2 gph leak tests (0.1 = annual precision test, 0.2 is the monthly regulatory compliance test). NOTE: The static tank test does not support manifolded tanks.
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  • Page 13: Getting Started

    Getting Started After the Fuel Management System has been installed, typically your interaction with the system will be from the LCD display, on-board printer; or using a Web Browser to program and monitor the console. Remote operation can be performed from a PC, either attached directly through a network connection or wirelessly through an optional Wifi connection.
  • Page 14: Connecting A Pc Or Laptop Computer

    Connecting a PC or Laptop Computer To access the console using the Web Browser interface, connect a PC to the console through one of the available network connections: the Ethernet port, the mini USB port, or the optional Wifi. If the console is connected to a local network, you can perform this setup from any PC on that network by using a web browser.
  • Page 15: Configuring Ip Settings For Communication

    Configuring IP Settings for Communication Before attempting to modify any computer settings, contact the Information Technologies department of your business, if available. Some computer accounts may have restricted permissions to overcome before any changes are allowed to be made to TCP/ IP settings. At the PC: 1.
  • Page 16: Use The Following Ip Address

    Enable. 3. Verify link light is lit next to the Ethernet port and RX light is flashing.If technical difficulties arise, please contact Franklin Fueling Systems Technical Support before proceeding. NOTE: More information on the Web Browser Interface is located [on page 31] of this manual.
  • Page 17: Navigation And Setup

    Navigation and Setup Console Navigation The operating system is designed for easy navigation. Applications allow the user to modify programming options by responding to on-screen commands. The following instructions show various operating system functions, so that issues can be corrected efficiently without interrupting dispensing or sales.
  • Page 18: Quick Jump Menu

    Quick Jump Menu NOTE: Your console will display some selections depending upon installed equipment and user access privileges. Selecting the icon will take you to the summary screen for that item and allow you to access more detailed information. Text Entry Screen Close Without Saving Erase Individual...
  • Page 19: Initial Console Configuration

    IP address), Controller Serial number and Date/Time of manufacture. • Software Options – Displays the current installed software options. • About - Provides contact information for Franklin Fueling Systems Printer Setup EVO™ 200 and EVO™ 400 ATGs support printing through the USB port or through a network connection.
  • Page 20: Setup Menu

    Setup Menu From any screen select QJM > System > Configuration. Configuration Options Using the options in this menu, you can change: • System ID • System Preferences • Date/Time • User Roles • Users • Address Book • Networking •...
  • Page 21: Ip Address Settings

    IP Address Settings Method-Select Manual for manual IP Entry or Automatic (DHCP) to obtain a valid IP address automatically. • Address – This is a logical (electronic) address, like a street address, that the console uses to route information. This address will have to match your network, if connected to a network, in order to ‘talk’...
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  • Page 23: Web Browser Interface

    Web Browser Interface Navigating Applications Remotely The Web Browser Interface offers several ways to navigate through applications: • Easy-to-read web pages that use hyperlink text (words or characters that, when clicked, take you to another page) to move through the menus. •...
  • Page 24: Password Prompting

    Password Prompting When connected to an EVO™ 200 or EVO™ 400 ATG, you will be prompted for a user name and Password entry. Enter the applicable information relative to your user access level. Once you have entered the information, you will be logged into the system. This can be confirmed in the upper-right hand corner of the Configuration screen.
  • Page 25: Upload

    Upload 1. When required, the backup configuration file will need to be reloaded onto the console to restore a previous setup. When uploading, it is important to remember that network parameters may be affected by the change, rendering it unreachable from a remote location.
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  • Page 27: Programming The System

    Programming the system To program the system parameters, select QJM > System>Configuration, and then choose System Preferences. Preferences Use the Preference tables on the following pages to select the menu options to be changed. Language Options • English • English-United Kingdom •...
  • Page 28: Units

    Units Select Units and chose the desired parameters for each section: • Temperature: Centigrade, Fahrenheit • Pressure: Pascal, Bar, Pounds per square inch, Inches of Water, Inches of Mercury • Length: Millimeters, Centimeters, Meters, Inches • Volume: Liters, Gallons Imperial, Gallons •...
  • Page 29: System Id

    • Expand - Expand all menu items in the setup programming menu. • Collapse - Collapse all menu items in the setup programming menu to show only main menu items. • Drag and drop - Move or Copy-option allows the user to move or copy setup parameters from one programming section to another.
  • Page 30: Users

    • Maximum: No limits what the user can view and change. • Custom: Provides a list of specific permissions allowing an administrator to choose specific access and functions for any role. Users The system contain one default user (admin) that has full access to the system. •...
  • Page 31: Communications

    • SSID: Enter SSID password for the Wireless Local Area Network (WLAN) • Broadcast SSID: Select yes so all users within its range can see the network on their PC or other device. • Channel: select SSID broadcast channel. • Security: Select none or WPA2-Personal •...
  • Page 32: Email

    Email • Enabled: Yes if Data authentication (if required). • Server: Enter the Server’sURL • Port: Enter Port address of SMTP. • Sender host name: enter your smtp host address (Address of sender (console)). • Full sender name: From” Address (your_from@address.com) •...
  • Page 33: Relays

    Relays • Name: Given name of channel. • Relay #: Channel selected • Enabled: Yes, if channel is used. Fuel Management System • Compensation Temperature: The temperature you use to calculate the net volume. • Ullage Percent: Percent of tank level used to calculate empty space. •...
  • Page 34: One Touch Buttons

    • Meters: • Meter 1: • Name: Enter given name of meter • Grade: Select grade number. • Meter Position: Enter meter position. One Touch Buttons • One Touch Button [#]: • Name: Define the name of the OTB. The button's functionality is configured under either the Logic Conditions or Notifications parameter.
  • Page 35: Products

    • Device: Select device that will created the notification condition. • Event Priority: Chose the notification priority type (Any, Alarm, Warning, Notice). • Event Code: Chose the event code that triggers the notification. • Actions: • Action: • Action Type: Action that will occur upon event. (Email, Report or sound) •...
  • Page 36: Tanks

    • Diameter: Diameter of tank. • End Type: Type of the end of the tank. Select cylinder one domed end or two domed ends. Tanks • Tank [#] • Name Tank: Enter name of tank • Tank Type: Select tank type •...
  • Page 37: Manifolds

    percentage that will trigger the High water warning. • Low limit (Limit/Volume/percentage) Limit: The Limit/Volume/percentage that will trigger the Low Product alarm. • Low low (Limit/Volume/percentage) Limit: The Limit/Volume/percentage that will trigger the Low low Product alarm. • Enable Temperature Alarm Limits: Select yes to set temperature limits. •...
  • Page 38: Compliance Tracking

    Compliance Tracking • Enable Notifications: Yes, Allows the system to notify user about compliance warnings and alarms. • Assessment Time: Determines the time that the system will assess the compliance status. Pumps NOTE: For more information, see the "TS-TPI Overview and Functionality" chapter. •...
  • Page 39: Ts-Tpi Overview And Functionality

    TS-TPI Overview and Functionality Tank fuel management can be achieved using an EVO™ 200 or EVO™ 400 ATG and an FE Petro Turbine Pump Controller (STP- SCI, SCIII, EcoVFC or MagVFC) through Turbine Pump Interface (TPI). Refer to Tech Update TB1010-04 for connecting to an STP-SCIII controller. Tank Fuel Management looks at percent (%) full volume of individual tanks and gives priority to the submersible pump needed to control tank inventories.
  • Page 40: Live Leveling

    NOTE: Leveling is achieved using level as percentage volume full. The tank gauge looks at levels in a tank as % full and attempts to keep that number equal between all tanks in LEVELING mode. If tanks are different sizes, the levels in tanks may not be equal, but the % full will be similar. Live Leveling Live Leveling provides the same functionality as the On-start leveling.
  • Page 41: Tpi Setup

    the product level is within 3” of the programmed PUMP HEIGHT measurement, an alarm on the tank gauge will indicate DRY TANK. When a delivery is made, the pump controller will automatically be reset. NOTE: Because the TS-TPI resets the pump controller after a delivery is made, the Auto Restart feature on the pump controller must be disabled.
  • Page 42: Pump Groups

    8. Inlet Height is the approximate distance from the bottom of the Pump motor assembly (PMA) to the bottom of the tank. This measurement is used as a baseline for associated Pump alarms. Adjust this measurement as needed. 9. Complete the Pump programming for all Pumps. Pump Groups If two or more Pumps are configured within a Group for Leveling, Priority, or Alternating functionality, click "+"...
  • Page 43: Alarms And Troubleshooting

    Alarms and Troubleshooting For all alarms conditions, the troubleshooting steps provided in this chapter are suggested actions to take in the event of an alarm. Follow all site policy procedures set by local governing agencies in the case of a spill, leak, or malfunction. If the steps provided by this manual or the site policy are followed and the system still requires additional support, contact Franklin Fueling Systems Technical Services.
  • Page 44: Fms Alarms

    FMS alarms Displayed Device Description Recommended Actions Alarm/Warning Alpha volume Tank This error is caused by a Verify Special Product Alpha volume correction program correction error programming mistake in the parameters. Contact FFS Technical Support. Special Products section. Annual Compliance The device listed has gone out Pass a test or clear the alarm on the device.
  • Page 45 FMS alarms (continued) Displayed Device Description Recommended Actions Alarm/Warning High water level Tank Water level exceeded High limit set. Verify programmed level. If water is too high consult you local site policy procedures for corrective actions. High Water/Phase Tank Water/Phase Separation has Remove Water/Phase Separated product form the exceeded the High Limit set.
  • Page 46 RTD distance error; Special Probe Verify correct RTD programming. If issue still exists, programming error. inspect wiring to probe.If the condition still exists, contact Franklin Fueling Systems’ Technical Services for support. System memory error System The system has detected a low Contact FFS Technical Services for support.
  • Page 47: Wire Sensor Alarms

    FMS alarms (continued) Displayed Device Description Recommended Actions Alarm/Warning Tank Gross Leak Tank Tank Gross leak test detected Review tank leak test history and programming. Refer to Detected tank. Suspect possible leak. Tank Testing in the Operation instructions. Tank Leak Detected Tank Tank leak detected.
  • Page 48: Tpi Alarms

    TPI alarms Displayed Device Description Recommended Actions Alarm/Warning Capacitor Failing The STP controller is reporting a Refer to the applicable Smart controller Installation capacitor failure. guide for details. Clogged Intake The STP controller has reported Ensure proper programming of the TPI and calibration a dry run condition but the of the Smart Controller.
  • Page 49 TPI alarms (continued) Displayed Device Description Recommended Actions Alarm/Warning Relay Fault The STP controller is reporting a Refer to the applicable Smart Controller Installation relay fault error. guide for details. Short Circuit The STP controller is reporting a Refer to the applicable Smart Controller Installation short circuit condition.
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  • Page 51: Appendix A: Standard Products Table

    Appendix A: Standard Products Table Product Name API Gravity (6B Compensation) Leaded Regular 63.5 Unleaded Regular 63.5 Unleaded Plus 62.8 Unleaded Extra 62.8 Unleaded Super 51.3 Diesel 32.8 Kerosene 41.8 #2 Fuel Oil 32.8 Ethanol 46.1 146.0...
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  • Page 53: Appendix B: Standard Products Table

    Appendix B: Standard Products Table Tank Size in Gallons Typical - Tank Leak Test Times (to Finish) 4,000 2.0 hours 6,000 3.0 hours 8,000 4.0 hours 10,000 5.0 hours 12,000 6.0 hours 15,000 7.5 hours 20,000 8.0 hours NOTE: Tank sizes are at half capacity. NOTE: The Leak Threshold value is one half of the Leak Test value.
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This manual is also suitable for:

Evo 400

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