Contents Introducion ............................1 User interface ..........................1 Quesions and concerns ........................2 Convenions used in this manual ....................2 Operaing precauions ........................3 Programming and Navigaion ......................5 Console navigaion .........................5 Text entry ............................6 Number entry ..........................6 Alarms and warnings ........................6 User roles and access control ......................7 User roles ............................7 Users ............................7 Quick Jump Menu ..........................8...
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Staic tests ............................17 SCALD® tests ..........................17 Why Test the Integrity of a Tank? ....................17 Staic Tesing ..........................18 Terms ............................18 Tank Test Requirements ......................18 Test Types ..........................18 Ideal Test Condiions ........................19 Staring staic tests manually ......................19 Staic Test Results ........................20 SCALD® ............................20 Why Coninuously Test Tank Integrity? ..................20 Terms ............................21 Tesing Requirements .........................21...
Introduction The purpose of this manual is to guide installers, operators and technicians through the operaion of EVO™ 200 and EVO™ 400 automaic tank gauges (ATGs). EVO™ 200 and EVO™ 400 ATGs incorporate the monitoring and alarm capabiliies of preceding automaic tank gauges with advanced technologies to supply tank and level data more accurately and eiciently.
Questions and concerns In case of emergency, follow the procedures established by your facility. If you have quesions or concerns about safety or need assistance, use the informaion below to contact Franklin Fueling Systems: Web: franklinfueling.com Telephone: USA and Canada: +1.608.838.8786, +1.800.225.9787 USA Technical Support: 1.800.984.6266 UK: +44 (0) 1473.243300 Mexico: 001.800.738.7610...
Operating precautions Franklin Fueling Systems (FFS) equipment is designed to be installed in areas where volaile liquids such as gasoline and diesel fuel are present. Working in such a hazardous environment presents a risk of severe injury or death if you do not follow standard industry pracices and the instrucions in this manual.
Programming and Navigation Console navigation The operaing system is designed for easy navigaion. Applicaions allow the user to modify programming opions by responding to on-screen commands. The following instrucions show various operaing system funcions, so that issues can be corrected eiciently without interruping dispensing or sales.
Text entry Close Without Saving Erase Individual Characters Save and Enter Use Upper-Case Text Characters Adds the .com extension International to an e-mail address Characters Number entry Close Without Saving Erase Individual Characters Save and Enter Numerals Alarms and warnings Alarms and warnings alert you to problems and provide details about those problems so that you can take correcive acion.
Opionally, on alarm, the system can: • Sound the console’s internal alarm horn. • Acivate relay outputs and sound external alarm devices. • Print alarm reports. • E-mail alarm reports to a speciied desinaion. • Noify remote monitoring sotware via opional internal modem or Ethernet. For help with troubleshooing alarms, refer to the Troubleshooing chapter of the EVO™...
Quick Jump Menu The Quick Jump Menu (QJM) provides quick access to the diferent parts of the console interface. There are three tabs in the QJM: • Applicaions • System • Tools Applications tab The Applicaions tab provides inventory management and leak detecion for tanks and sensors as well as tank and sensor control.
Tanks detail screen: This screen provides details about product volume, level, temperature, and ullage space available in a tank. The level and volume of water is also be shown. The hash marks on the graphic indicate the various programmed high and low alarm limits. Alarms, if there are any, are also shown. This screen also provides details regarding the tanks Staic Leak Test status, Autocalibraion status, and Delivery history with the tabs in the top let column.
Pumps detail screen: This screen provides a variety of informaion regarding the pump and it seings. Informaion including: Pump Name, Enabled/Disabled, Controller Type, Controller Address, the tank the pump is installed in, and the pump group. The screen also includes status informaion such as Pump Running, has the pump been forced of, and if a hook signal is present.
Compliance This screen displays regulatory status informaion for tanks, manifolds, and sensors. Each page lists every device, the number of days remaining, and the date when the device will be out of compliance. The screen indicates compliance concerns with a color coded status indicator. To access this screen, click the QJM buton>Applicaions>Compliance.
System tab The System tab monitors the console’s operaional status and manages sotware opions and upgrades. All preferences and coniguraion seings are controlled by this applicaion (e.g., display opions, clock and calendar). The system applicaion is standard on every console. Coniguration The Coniguraion screen allows users and technicians to change console coniguraion, setup, and preferences.
Number, Ethernet Address, Controller Serial Number, and the system creaion date. • Sotware Opions: This displays a list of opional sotware and wether they are acivated. • About: This displays contact informaion for Franklin Fueling Systems and a note regarding Open Source sotware.
Network Printers EVO™ 200 and EVO™ 400 ATGs can be conigured to uilize a printer on a network shared with it. 1. Select QJM>System>Coniguraion>Prining. 2. Choose the in the upper right-hand corner to add a printer. 3. Enter the Name, URI, Make and Model/Driver informaion for the printer. Print Button The Print Buton will print the data displayed on the LCD when available.
Tank Testing The two types of tank tests available for your ATG are Staic and Staisical Coninuous Automaic Leak Detecion (SCALD®). Static tests Staic tests are run during quiet imes when the tank is thermally stable and the site is closed so that no dispensing or deliveries will occur.
Static Testing Terms Threshold: Test results must be within these programmable limits to pass a leak test. There are Monthly, Annual and Seninel Mode Thresholds. Seninel Mode: Seninel mode is designed to monitor the product levels in your tank(s) when there isn’t supposed to be any dispensing.
Ideal Test Conditions Tank and environmental condiions play an important role in passing results. Consider the following items when scheduling or manually forcing a staic leak test: Explanaion Variable Product Level The level in the tank must submerge at least the lowest RTD (temperature sensor) inside the probe shat.
Static Test Results Pass: This result conirms the integrity of the tank. Fail: This result is indicated by a warning light and/or annunciator. (A report may print if the console is programmed to do so. For more informaion, see the EVO™ 200 and EVO™ 400 Automaic Tank Gauges Programming Guide (FFS p/n 228180015).
Terms Qualify: The percentage of product that the tank is required to contain prior to tesing according to the programmed “Qualify” parameter. Slope (Tank Tesing Reports): A raio of the calculated rate of change to the ime the rate is measured.
Test Results Pass: A passing result ensures the integrity of the tank is good. Fail: Test failure will be indicated by a Warning light and/ or annunciator. Addiionally, a report may print (if the console is programmed to do so, see the EVO™ 200 and EVO™ 400 Automaic Tank Gauges Programming Guide (FFS p/n 228180015).
Tank Leak Test Reports Reports that contain leak tesing data and results may be printed from the console or generated and printed using TSA. Printing Tank Leak Test Reports 1. Open the QJM, and click Applicaions>Reports. 2. From the Report Type menu select either the Tank Test (for staic reports) or SCALD® for coninuous reports.
Web Browser Interface One of the most powerful advantages of an EVO™ 200 or EVO™ 400 ATG is its standard Ethernet port and ability to communicate with web browsers through web pages using standard XML (eXtensible Markup Language) protocols. The Web Browser Interface (FFS PRO CONNECT) allows the ATG to directly connect to a computer through a local area network or high speed internet connecion.
Once the home page is loaded, you can navigate through the various web pages created by the console to view fuel management and compliance data, generate reports that can be printed from your PC and access control funcions for staring tank and tests and dealing with alarms. The informaion found in FFS PRO CONNECT is the same data that can be accessed from the LCD touch screen.
Click MONITORING to open a drop-down list of the following items: • Tank Status shows a summary of tank informaion. • Sensor Status shows a summary of sensor informaion. • Pump Status shows a summary of pump informaion. • Condiions shows the status of conigured condiions. •...
SETTINGS Click SETTINGS to open a drop-down list of the following items: • Preferences allows users to deine Passwords, Language Preference, Home Web Page, and Unit Preferences. • Coniguraion is used by an FFS ceriied technician to conigure the ATG for operaion. •...
Maintenance As a user or owner, there is limited maintenance you need to perform on the ATG. To keep the unit in good, serviceable condiion, follow the procedures outlined below. WARNING: Do not atempt to open the console unless you are a ceriied Franklin Fueling Systems technician.
Visually verify a steady green “Run” light. If console. red “Err” light is lashing or steady, re-seat module and reboot system. If the condiion sill exists, contact Franklin Fueling Systems’ Technical Support for help on this issue. Probe Setup None Programming errors made Verify Probe Module programming parameters.
FMS Alarms Displayed Descripion Recommended Acions Device Alarm/Warning Alpha volume This error is caused by a Verify Special Product Alpha volume correcion Tank correcion error programming mistake in the program parameters. Contact FFS Technical Special Products secion. Services Department for assistance. Annual The device listed has gone out Pass a test or clear the alarm on the device.
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Displayed Descripion Recommended Acions Device Alarm/Warning High High product The speciied tank has reached Check product volume and compare to the Tank volume the programmed High High programmed High High Volume alarm Limit Product Volume. in the setup menu. Get an accurate product volume and compare to the ATG.
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Displayed Descripion Recommended Acions Device Alarm/Warning Mag sensor The console is receiving Inspect wire connecions at the Mag sensor. Sensor synchronizaion incomplete or improperly If the problem persists, contact FFS Technical imed data from the speciied error Services. TSP-DMS Mag water alarm The speciied TSP-DMS has Inspect the sump for water.
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RTD distance error; Special Verify correct RTD programming. If issue sill Tank Probe programming error. exists, inspect wiring to probe. If the condiion sill exists, contact Franklin Fueling Systems’ Technical Services for support. System memory System The system has detected a low Contact FFS Technical Services for support.
Verify console terminal wiring. If issue sill exists, inspect sensor. wiring to sensor. If the condiion sill exists, contact Franklin Fueling Systems’ Technical Services for support. Sensor Dry Well Monitoring well is dry.
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Test sensor at console, trip sensor on purpose. Verify console terminal wiring. If issue sill exists, inspect wiring to probe. If the condiion sill exists, contact Franklin Fueling Systems’ Technical Services for support. Sensor Sump Full Inspect locaion for presence of liquid. In the case of a Liquid sensor detected sump full of liquid.
TPI Alarms Displayed Device Descripion Recommended Acions Alarm/Warning Capacitor Failing The STP controller is reporing a Refer to the applicable Smart controller capacitor failure. Installaion guide for details. Clogged Intake The STP controller has reported a Ensure proper programming of the TPI dry run condiion but the associated and calibraion of the Smart Controller.
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Displayed Device Descripion Recommended Acions Alarm/Warning Relay Fault The STP controller is reporing a relay fault error. Short Circuit The STP controller is reporing a short circuit condiion. Unbalanced Load The STP controller is reporing an unbalanced load condiion. Refer to the applicable Smart Controller Installaion guide for details.
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