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YASKAWA CC-Link Technical Manual

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YASKAWA AC Drive Option
CC-Link
Technical Manual
Type: SI-C3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. SIEP C730600 83D

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  • Page 1 YASKAWA AC Drive Option CC-Link Technical Manual Type: SI-C3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. MANUAL NO. SIEP C730600 83D...
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.

  • Page 3: Table Of Contents

    10 CC-LINK CODE NUMBERS ........

  • Page 4: Preface And Safety

    Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
  • Page 5 1 Preface and Safety  Registered Trademarks • CC-Link is a registered trademark of the CC-Link Partner Association. • Other company names and product names listed in this manual are registered trademarks of those companies.  Supplemental Safety Information Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.
  • Page 6 • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order new copies of the manual.

  • Page 7: Overview

    CIPR-GA80 <1> Refer to “PRG” on the drive nameplate for the software version number. <2> Before you install the option on a YASKAWA D1000 Series Power Regenerative Converter, make sure that the option software version is PRG: 0106 or later.
  • Page 8 Refer to the option card installation case manual for more information about installation. Figure 2 次回用 Option card Option card installation case components (sold separately) Drive front cover Figure 2 Option Card Installation Case YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...

  • Page 9: Receiving

    2. Confirm that the model number on the option nameplate and the model listed in the purchase order are the same. Refer Figure 3 on page for details. Contact the distributor where the option was purchased or contact Yaskawa or a Yaskawa representative about any problems with the option. ...

  • Page 10: Option Components

    Shield Shield Figure 4 Top View Side View DB DG SLD SLD 1 2 3 4 5 1 2 3 4 5 Figure 4 Option Modular Connector (CN1) YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 11 Set drive parameter F6-10 to a station address (Range 1 to 64) unique to the network. If set to 0, the L.ERR light will turn on and a Station Address Error (AEr) will occur. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...

  • Page 12: Installation Procedure

    Improper equipment sequencing could damage the drive. Do not connect or operate any equipment with visible damage or missing parts. Failure to comply could further damage the equipment. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 13 Procedure A Z1000U Procedure A GA500 – <1> GA700 Procedure B GA800 Procedure B <1> Use the option card installation case manual to install the option on GA500 drives. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 14 This section shows the procedure to install and wire the option on a 1000-series drive. Prepare the Drive for the Option Before you install the option on a YASKAWA D1000 Series Power Regenerative Converter, make sure that the option software version is PRG: 0106 or later.
  • Page 15 Figure 7 Remove the Keypad, Front Cover, and Terminal Cover Affix the LED label (E) in the appropriate position on the drive front cover (C). Figure 8 L.EER L.RUN Figure 8 Affix the LED Label YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 16 Note: The drive has only two ground terminal screw holes (K). Two ground wires should share the same ground terminal when connecting three options. Figure 11 SI-T3 Figure 11 Connecting the Ground Terminal YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 17 Figure 12 Figure 12 Wire Routing Examples Firmly connect the CC-Link communication cable to option communication connector CN1. Install CC-Link communications cables apart from main-circuit wiring and other electrical and power lines. Ensure the cable end is firmly connected (see Table 6).
  • Page 18 DC bus voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is safe. Affix the LED label (E) in the appropriate position on the drive front cover (D). Figure 15 Figure 15 Affix the LED Label YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 19 NOTICE: Do not remove the LED Status Ring board cable connector. Failure to comply could cause erroneous operation and damage the drive. Figure 17 Temporary placement holes Drive front view Figure 17 Remove the LED Status Ring Board YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 20 Select the proper CC-Link dedicated communication cable according to Table Firmly connect the CC-Link communication cable to option communication connector CN1. Install CC-Link communications cables apart from main-circuit wiring and other electrical and power lines. Ensure the cable end is firmly connected (see Table 6).
  • Page 21  Communication Cable Specifications Use only CC-Link dedicated communication cable; the Yaskawa warranty does not cover other cable types. For more information on cables, refer to the CC-Link website at http://www.cc-link.org/. Yaskawa recommends using CC-Link cables suitable for the conditions listed in...
  • Page 22 <2> Make sure that the FG terminal on the master drive is grounded properly. <3> Connect the provided ground wire for installations on 1000-series drives and GA500 drives. The ground wire is not necessary for installation on GA700 or GA800 drives. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 23 When the CC-Link Option is the last station connected in a CC-Link network, the termination resistor needs to be installed on that CC-Link Option. Cut the ring lugs from the termination resistor leads, and then loosen the DA and DB terminals and insert the termination resistor between terminals DA and DB as shown.

  • Page 24: Related Drive Parameters

    Torque Limit value (d5-01 = 0) or the Torque F6-06 Torque Reference/Limit by Default: 0 (03A7)   Reference value (d5-01 = 1). Comm Range: 0, 1 <8> <9> 0: Disabled 1: Enabled <10> YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 25 <5> The setting range for 1000-Series drives is different for different software versions. Refer to the instruction manual of a specific drive for more information. <6> The default setting is 2.0 s, but this default setting will automatically be changed to 0.0 s when CC-Link option is connected. <7> When using GA500, the maximum value of F6-04 is 12.0 s.

  • Page 26: Basic Functions

    Basic Functions This interface allows the drive to be connected to a CC-Link network as a remote device, making it possible to operate, adjust settings, and monitor the operation status of the drive using the PLC program. Both bit and word data cyclic transmission are available, and high speed communication up to 10 Mbps is possible.
  • Page 27 2. Dash indicates that the setting has no effect on the source of the frequency reference. 3. Refer to the technical manual for the drive the CC-Link option is connected to for more details on parameter settings. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 28 Note: 1. Dash indicates that the setting has no effect on the source of the voltage reference. 2. Refer to the instruction manual for the energy-saving unit the CC-Link option is connected to for more details on parameter settings. ...
  • Page 29 When setting and reading parameters of the MEMOBUS register number 1000H or later from the PLC, set the MEMOBUS register number 1000H or later to the register number 0C00H to 0C0FH from the CC-Link communications. The user can access the value of the parameters 1000H or later specified by the MEMOBUS register number 0C00H to 0C0FH with the register number 0C80H to 0C8FH.
  • Page 30 4. Set the command code (1C88H) to remote register RW 5. Switch on the RYF signal (request to execute the command code). The parameter value of register number 1500H is stored in remote register RW YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...

  • Page 31: Cc-Link Data Table

    RY10 to 13 Reserved – – Function is disabled when RY14 Terminal S1 Function Multi-function input: H1-01 for the Forward Run Command (H1-01 = 40). YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 32 <1> Terminals will differ depending on the model of the drive. Refer to Terminals that Change depending on the Model of the Drive on page 37 for information on terminals. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 33 Terminals that Change depending on the Model of the Drive on page 37 for information on terminals. Note: Although RYF is triggered by the rising edge of the signal, they are otherwise enabled depending on the value that is input. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 34 • When RYE (frequency setting reference 2 flag) is enabled, then the value for • RYE (Frequency frequency reference 1 is written and saved to EEPROM <1> Reference 2) Note: Parameter o1-03 determines the setting drives for the frequency reference. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 35 <1> Controls in the same way as A1-02 = 1 (Control Method Selection = V/f Control w/ PG) in A1-02 = 0 (V/f Control) and H6-01 = 3 (PulseTrain InTerm RP Func Select = PG Feedback). YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 36 (r/min) units (calculated from the maximum output frequency and the number of motor poles) User-set (according to parameter o1-10 and o1-11) Note: Refer to the instruction manual for the drive the CC-Link Option is connected to for more details on parameter settings. ...
  • Page 37 <1> Terminals will change to M3-M4 depending on the model type of CIMR-B. Refer to the drive instruction manual for details. <2> Terminals will change to M5-M6 depending on the model type of CIMR-B. Refer to the drive instruction manual for details. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...

  • Page 38: Troubleshooting

    The option card installed into port CN5-A is Connect the option to the correct option port. incompatible with the drive. Note: PG option cards are supported by option ports CN5-B and CN5-C only. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 39 Option Flash write mode. Cause Possible Solution An option of the same type is already installed in option port CN5-A, CN5-B, or Connect the option to the correct option port. CN5-C. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 40 • Is the communication line properly connected to the option? Is it loose? • Is the controller program working? Has the controller/PLC CPU stopped? • Did a momentary power loss interrupt communications? YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 41 CC-Link Option Figure 28 Connecting a Single Drive Table 26 LED Fault Display for CC-Link Option with a Single Drive : On / : Flashing / ×: Off / ∗: Either on or off L.RUN L.ERR Cause Possible Solution ×...
  • Page 42 Option Option Figure 29 Connecting Multiple Drives on the Same Network Table 27 LED Fault Display for CC-Link Option with Multiple Drives : On / : Flashing / ×: Off / ∗: Either on or off LED Status Remote Device Addresses...
  • Page 43 Configure the final station in the series with a    Termination resistor not connected    (L.RUN is sometimes off). termination resistor. L.ERR × L.ERR × L.ERR  YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...

  • Page 44: Cc-Link Code Numbers

    Master executes commands by adding 2000H to the MEMOBUS/Modbus register – Parameter settings number. Conversion takes place on the option card side. 00F4H Clear all fault contents 9696H: Clear fault history 00FDH Reset drive 9696H: Fault reset YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 45 1 : Bit 7 function enabled 1 : Fault Contact Output (terminal MA/MB-MC) 1: ON 0: OFF 8 to F Reserved 109H 209H Pulse output 10FH 20FH V/f gain YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 46 CPF contents 3 <3> <1> When using YASKAWA AC Drive GA700 and GA800, refer to command data 0009H of the MEMOBUS/Modbus data table in the drive instruction manual for information on bit assignment. <2> Terminals will differ depending on the model of the drive. Refer to Terminals that Change depending on the Model of the Drive on page 37 for information on terminals.
  • Page 47 • Parameter o4-02 determines if the operation time is the considered to be whenever the drive powered on or only when there is voltage output. 0018H Motor secondary current – YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 48 Motor overload (oL1) 000BH Drive overload (oL2) 000CH Overtorque detection 1 (oL3) 000DH Overtorque detection 2 (oL4) 000EH Dynamic braking transistor (rr) 000FH Braking resistor overheat (rH) 0010H YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 49 (Motor Pull Out or Step Out Detection) will be displayed. PG fault (PGoH) – 8, 9 Reserved – Too many speed search restart (SEr) 003BH B to F Reserved – YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 50 Control Circuit Fault (CPF31) 00A0H CPF contents 3 – CPF32 Control Circuit Fault 00A1H 132H CPF33 Control Circuit Fault 00A2H (101EH) CPF34 Control Circuit Fault 00A3H 3 to F Reserved – YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 51 – PID Feedback Loss (FbL) 0027H 1021H Excessive PID Feedback (FbH) 0028H Reserved – Drive Disabled (dnE) 002AH PG Hardware Fault (PGoH) 002BH B to F Reserved – YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 52 Master executes commands by adding 2000H to the MEMOBUS/Modbus register – Parameter settings number. Conversion takes place on the option card side. 00F4H Clear all fault contents 9696H: Clear fault history 00FDH Reset converter 9696H: Fault reset YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 53 Fault contents 5 <1> 125H – Fault contents 6 <1> 126H – Fault contents 7 <1> 130H – CPF contents 1 <1> 131H – CPF contents 2 <1> YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 54 Multi-Function Digital Output 2 (terminal P2) enabled Fault Contact Output (terminal MA/MB-MC) enabled 0011H to 0017H Reserved – 0018H Active current Units: 0.1% 0019H Reserved – 0034H to 0036H Reserved – YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 55 0006H 120H (1013H) Overcurrent (oC) 0007H Overvoltage (ov) 0008H Heatsink overheat (oH) 0009H Heatsink overheat (oH1) 000AH Reserved – Converter overload (oL2) 000CH C to F Reserved – YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 56 Power phase rotation variation (SrC) 0069H Input power supply fault (PF2) 006AH Input phase loss 3 (PF3) 006BH B to E Reserved – AC fuse blowout (FUA) 0070H YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 57 Control circuit error (CPF41) 00AAH Control circuit error (CPF42) 00ABH Control circuit error (CPF43) 00ACH Control circuit error (CPF44) 00ADH Control circuit error (CPF45) 00AEH E, F Reserved – YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 58 – Alarm contents 5 – 0, 1 Reserved – 1023H Soft Charge Bypass Relay Maintenance Time (LT-3) 0043H 3 to E Reserved – Power supply undervoltage (AUv) 0050H YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...

  • Page 59: European Standards

    Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel according to Figure Figure 31 A – Braided shield cable C – Cable clamp (conductive) B – Metal panel Figure 31 Ground Area YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 60 Option Installation for CE Compliance with GA500 Figure 33 Enclosure panel Cable clamp Drive Communication EMC filter option Master Three phase power supply 次回用 Figure 33 Option Installation for CE Compliance with GA500 YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...

  • Page 61: Specifications

    Up to 1000 m (3280 ft) Note: The number of drives that can be connected to the network varies depending on the type of nodes connected. Refer to page more information. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...

  • Page 62: Disposal

    The wheelie bin symbol on this product, its manual, or its packaging identifies that you must recycle it at the end of its product life. You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste. YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 63 Revision: Reviewed and corrected entire documentation. <2> December 2018 Back cover Revision: Address Revision: Applicable product series <1> October 2016 Back cover Revision: Address − − June 2016 First edition YASKAWA ELECTRIC SIEP C730600 83D YASKAWA AC Drive Option SI-C3 Technical Manual...
  • Page 64 Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 http://www.yaskawa.com.br...

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