YASKAWA CIMR-V7xx20P1 series Installation Manual

YASKAWA CIMR-V7xx20P1 series Installation Manual

V7 series; v74x series

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V7 and V74X Drives
Installation Guide
Models: MV and CIMR-V7*
Document Number: IG.V7.01

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Summary of Contents for YASKAWA CIMR-V7xx20P1 series

  • Page 1 V7 and V74X Drives Installation Guide Models: MV and CIMR-V7* Document Number: IG.V7.01...
  • Page 2 Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifi- cations published in the YASKAWA manual.
  • Page 3 Make sure all covers and shields are replaced before operating this product. • This manual may be modified when necessary because of product improvement, modification, or changes in specifications. • YASKAWA is not responsible for any modification of the product made by the user, doing so will void the warranty.
  • Page 5: Table Of Contents

    CONTENTS SECTION DESCRIPTION PAGE Specifications ......................4 Preliminary Inspection ....................6 Introduction ........................6 Receiving ........................6 Nameplate Structure ....................7 Mounting Precautions ....................9 Wiring........................... 10 Main Circuit Input/Output Wiring.................. 10 Control Circuit Wiring....................10 Grounding ........................11 Terminal Functions & Voltages ................... 12 Peripheral Devices.......................
  • Page 6 Drive Specifications Section 1 SECTION A. Model No. Related Specifications 230V Class Model CIMR-V7* 20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5 A001 A002 A003 A005 A008 A011 A017 A025 A033 Max. applicable motor output HP(1) and 1 Drive capacity (kVA) Rated Output Current (A) 11.0 17.5...
  • Page 7: Specifications

    Drive Section 1 Specifications SECTION B. All Drives Control method Sine wave PWM (V/f Control or Open Loop Vector) Frequency control range 0.1 to 400 Hz Frequency accuracy Digital command: ±0.01% (14 to 122°F, -10 to +50°C) (temperature change) Analog command: ±0.5% (77°F ± 18°F, 25°C ± 10°C) Open Loop Vector: ±0.2% Speed Regulation V/Hz Mode: ±0.5% –...
  • Page 8 Drive Specifications Section 1 SECTION B. All Drives (Continued) Motor overload protection Electronic thermal overload relay Motor coasts to stop at approx. 250% Instantaneous overcurrent of drive current Motor coasts to stop after 1 min. at 150% of Overload drive rated current (7) Motor coasts to stop if DC bus voltage exceeds Overvoltage 410VDC (230V), 820VDC (460V)
  • Page 9 Based on an N.E.C. standard 4-pole motor for max. applicable motor output. Shows deceleration torque for an uncoupled motor decelerating from 60 Hz in 0.1 seconds. Contact Yaskawa for wiring distances greater than 328 ft. (100 m). Temperature during shipping (for short periods of time).
  • Page 11: Preliminary Inspection

    Preliminary Section 2 Inspection Introduction This document pertains to the V7 ac drive. This document is equally applicable to drives identified as GPD315, GPD315/V7, GPD315/V74X, and V74X. Additionally, in this document, the word “drive”, “ac drive”, and “inverter” may be used interchange- ably.
  • Page 12: Nameplate Structure

    Preliminary Inspection Section 2 Nameplate Structure MODEL NO. INVERTER SPEC CIMR-V7AU23P7 MODEL: 23P71 SPEC: REFERENCE REF: MVA017 3PH 200-230VAC 50/60Hz INPUT SPEC INPUT: OUTPUT: 3PH 0-230VAC MAX. 0-400Hz 17.5A MASS OUTPUT SPEC LOT NO.: MASS: 2.4kg SER NO.: N8W0593-8-043/V9905 SOFTWARE NO. LOT NO.
  • Page 13 Without digital operator 5 HP 5 HP 7.5 HP 7.5 & 10 HP With digital operator 10 HP Finless No. Voltage Class Note: Contact your YASKAWA representative Single-phase 230VAC for finless type drives. Three-phase 230VAC Three-phase 460VAC No. Specifications UL Specification (U.S.)
  • Page 15 Preliminary Section 2 Inspection Drive Spec Structure 2 3 P 7 1 Single-phase 230VAC No. Protective structure No. Applicable maximum motor output Open chassis 230 V 460 V Three-phase 230VAC (IP20, IP00) 1/8 HP Three-phase 460VAC Enclosed wall-mounted 1/4 HP 1/2 HP (NEMA 1) 1/2 HP...
  • Page 16: Mounting Precautions

    Mounting Precautions Section 3 Location of the Drive is important to achieve proper performance and normal operating life. The unit should be installed in an area where it will be protected from: • Extreme cold and heat. Use only within the ambient temperature range (for open chassis type): 14 to 122°F (-10 to +50°C) (for enclosed wall mount type): 14 to 104°F (10 to +40°C) •...
  • Page 17 Mounting Section 3 Precautions 3.94 in. (100mm) 30mm 30mm 3.94 in. (100mm) Important: To use the CIMR-V7*U25P5, 27P5, 45P5, and 47P5 Drives as an open chassis, remove top and bottom covers.
  • Page 18: Wiring

    • NEVER allow wire leads to contact metal surfaces. Short-circuit may result. • NEVER connect power factor correction capacitors to the Drive output. Consult Yaskawa when connecting noise filters to the Drive output. • WIRE SIZING MUST BE SUITABLE FOR CLASS I CIRCUITS.
  • Page 19 Wiring Section 4 Main and Control Circuit • Signal leads and feedback leads (PG) must be separated from control leads main circuit leads, and any other power cables, to prevent erroneous operation caused by electrical noise. • Lead length should NOT EXCEED 164 feet (50 meters). Wire sizes should be determined considering the voltage drop.
  • Page 20: Grounding

    Wiring Grounding Section 4 • The Drive must be solidly grounded using the main circuit ground terminal • If Drive is installed in a cabinet with other equipment, ground leads for all equipment should be connected to a common low-impedance ground point within the cabinet. •...
  • Page 21 Wiring Section 4 Wire and Terminal Screw Sizes Table 1.1 Wire and Terminal Screw Sizes 230V 3-phase Input Tightening Wire Model Terminal Symbol Screw Torque Applicable Recommended CIMR- lb • in size size Type (N • m) 7.1 to 8.88 0.75 to 2 18 to 20P1 A001...
  • Page 22: Terminal Functions & Voltages

    Wiring Terminal Functions and Voltages Section 4 Table 1-1. Wire and Terminal Screw Sizes - continued Control Circuit Wire Tightening Model Terminal Symbol Screw Torque Recommended Applicable size Type lb • in (N • m) size 0.75 4.44 to 5.33 twisted wire 0.5 to 1.25 20 to 16 MA, MB, MC (0.5 to 0.6)
  • Page 23 Wiring Section 4 Terminal Functions and Voltages Table 1-2. Terminal Functions and Voltages - continued TERMINAL FUNCTION VOLTAGE / SIGNAL LEVEL Multi-Function-Input 5 Factory setting is " Multi-step Speed Reference 1 " (1) Multi-Function-Input 6 Factory setting is " Multi-step Speed Reference 2 "...
  • Page 24: Peripheral Devices

    Peripheral Devices Section 5 The following peripheral devices may be required to be mounted between the AC main circuit power supply and the Drive input terminals L1 (R), L2 (S) and L3 (T). CAUTION Never connect a general LC/RC noise filter to the Drive output circuit. Never connect a phase-advancing capacitor to the input/output sides or a surge suppressor to the output side of the Drive.
  • Page 25 Peripheral Section 5 Devices 460V 3-Phase Model CIMR-V7* 40P2 40P4 40P7 41P5 42P2 43P7 45P5 47P5 B001 B002 B003 B005 B009 B015 B018 Capacity (kVA) 11.0 14.0 Rated output current (A) 14.8 18/21 Rated input current (A) 12.0 19.6 23.8 / 27.8 Max.
  • Page 26 Peripheral Devices Section 5 Auxiliary Input and Output Power Option Devices A disconnect device (circuit breaker, contactor, disconnect switch, etc.) should NOT be used as a means of starting and stop- ping the Drive or motor. A disconnect device can be installed for emergency stop purposes, but when that disconnect device is opened, there may be loss of electrical braking.
  • Page 27 Peripheral Section 5 Devices ISOLATION INPUT INPUT TRANSFORMER RFI FILTER REACTOR C1(L3) (L3)C2 CUSTOMERíS B1(L2) (L2)B2 3fl A.C. LINE POWER SUPPLY A1(L1) (L1)A2 NOTES EARTH GROUND SEE NOTE 2 RF NOISE Connect Drive ground terminal or panel to FILTER earth ground. Always use low impedance SEE NOTE 5 paths and connections.
  • Page 28 Conformance to European EMC Directive Section 6 In order to conform to EMC standards, the following methods are required for line filter application, cable shielding and Drive installation. The line filter and Drive must be mounted on the same metal plate. The filter should be mounted as close to the Drive as practical.
  • Page 29: Conformance To European Emc Directive

    Conformance to Section 6 European EMC Directive Ground Bands (remove any paint) MAINS DRIVE FILTER LOAD Cable Length max. 40cm Metal Plate Motor Cable max. 20m Ground Bands (remove any paint) Figure 1-4. Installation of Line Filter and V7N Drive...
  • Page 30: Precautions

    Interconnection Precautions and Diagrams Section 7 Notes for Figure 1-5 (2-Wire Control) and Figure 1-6 (3-Wire Control) ✱ – Indicates components not supplied. – Main circuit terminal. – Indicates control circuit terminal. ( ) – Indicates alternate terminal marking, i.e., (R) and L1. ▲...
  • Page 31 Interconnection Precautions Section 7 and Diagrams 7. An optional DC reactor may be added for harmonic attenuation, if needed. See separate instruction sheet for wiring. 8. If application does not allow reverse operation, parameter n006, Reverse Run Prohibit Selection, should be set to “...
  • Page 32 Interconnection Diagram 2-Wire Control Section 7 Figure 1-5. Standard Connections (2-Wire Control) (Parameter n001 set to “10”)
  • Page 33: 2-Wire Control

    Interconnection Diagram Section 7 2-Wire Control CAUTION • After wiring is complete, verify that all wiring is correctly installed, excess screws and wire clip- pings are removed from inside of unit, screws are securely tightened, and exposed wire does not contact other wiring or terminals.
  • Page 34 Interconnection Diagram 3-Wire Control Section 7 Figure 1-6. Standard Connections (3-Wire Control) (Parameter n001 set to “11”)
  • Page 35: 3-Wire Control

    Interconnection Diagram Section 7 3-Wire Control CAUTION • After wiring is complete, verify that all wiring is correctly installed, excess screws and wire clip- pings are removed from inside of unit, screws are securely tightened, and exposed wire does not contact other wiring or terminals.
  • Page 36: Drive Parameter Listing

    Drive Parameter Listing (n001-n004) Section 8 The Drive control circuits use various parameters to select functions and characteristics of the Drive. Changing of parameter settings must be done in the Program mode, or by use of the Function LEDs, if available (see TM.V7.01, Section 4). The following table lists all parameters in numerical order.
  • Page 37 Drive Parameter Listing Section 8 (n005-n017) V7 Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. 0: Ramp to stop n005 Stop Method 5.24 1: Coast to stop 0: Reverse Run enabled n006 Reverse Prohibit 1: Reverse Run disabled...
  • Page 38 Drive Parameter Listing (n018-n035) Section 8 Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. Accel/Decel Time 0: 0.1 n018 1 (sec) Setting Unit 1: 0.01 n019 Acceleration Time 1 (Note 4) 0.00 to 600.0 0.01 sec n020...
  • Page 39 Drive Parameter Listing Section 8 (n036-n052) Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. 0.1 to 49.5 n036 Motor Rated Current (Up to 150% of drive rated current) 0.1 (A) (Note 1) 5.25 0: Short term rating...
  • Page 40 Drive Parameter Listing (n053-n058) Section 8 Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. 9: Multi-step speed ref. cmd. D Multi-function Input n053 10: JOG Selection Selection 4 (Terminal S4) 11: Accel/Decel time change cmd.
  • Page 41 Drive Parameter Listing Section 8 (n059-n069) Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. 14: During auto restart 15: During undervoltage Multi-Function Output 16: During reverse run n059 Selection 3 17: During speed search (Terminals P2 &...
  • Page 42 Drive Parameter Listing (n070-n079) Section 8 Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. Analog Frequency Reference n070 Filter Time Constant 0.00 to 2.00 0.01 s 0.10 (CN2, Voltage Ref Input) Analog Frequency Reference n071 -255 to 255...
  • Page 43 Drive Parameter Listing Section 8 (n080-n095) Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. 1 to 4 (x 2.5 kHz) n080 Carrier Frequency 7 to 9 (synchronous) 0: Not Provided 1: Continuous operation after power Momentary Power Loss recovery within 2 sec.
  • Page 44 Drive Parameter Listing (n096-n109) Section 8 Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. 0: Detection Disabled 1: Detect only at set frequency; operation continues 2: Detect only at set frequency; n096 Overtorque Detection (OL3) coast to stop...
  • Page 45 Drive Parameter Listing Section 8 (n110-n127) Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. n110 Motor No-load Current 0 to 99 1 (%) (Note 1) n111 Slip Compensation Gain (Note 4) 0.0 to 2.5 (Note 2) Slip Compensation Primary n112...
  • Page 46 Drive Parameter Listing (n128-n140) Section 8 Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. 0: PID control disabled 1: D = Feed Forward 2: D = Feedback 3: Reference + PID (D = Feed Forward) 4: Reference + PID (D = Feedback) n128 PID Control Selection...
  • Page 47 Drive Parameter Listing Section 8 (n141-n151) Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. Energy Saving Voltage 0 to 120 n141 Lower Limit at 60 Hz (Energy Saving) Energy Saving Voltage 0 to 25 n142 Lower Limit at 6 Hz...
  • Page 48 Drive Parameter Listing (n152-n163) Section 8 Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. 0: 0.1 Hz Modbus Frequency 1: 0.01 Hz n152 Reference Unit 2: 30000/100% 3: 0.1 % n153 Modbus Slave Address 0 to 32...
  • Page 49 Drive Parameter Listing Section 8 (n164-n179) Drive Parameters - Continued PARA- SETTING RANGE SETTING FACTORY USER PARA. METER NAME (AND UNITS) INCREMENT SETTING SETTING REF. 0: Terminal FR (Voltage 0 - 10V) 1: Terminal FR (Current 4 - 20mA) 2: Terminal FR (Current 0 - 20mA) 3: Multi-Function Analog Input n164 PID Feedback Selection...
  • Page 50: Monitor Displays

    Monitor Displays Section 9 When using the Monitor Function, a variety of information will appear on the Digital Operator display when each of the U-XX (display only) parameters is selected. PARAMETER DISPLAY MONITORED ITEM EXAMPLE Frequency reference (Hz) 60.0 Output frequency (Hz) 60.0 Output current (A) 12.5...
  • Page 51 Section 9 Monitor Displays Actual display appearance: Actual display appearance: Term. S1 input OPEN MA-MC CLOSED Term. S2 input CLOSED P1 - PC OPEN Term. S3 input OPEN P2 - PC CLOSED Term. S4 input CLOSED Term. S5 input OPEN Not used Term.
  • Page 52: Drive Dimensions

    Drive Dimensions Section 10 Fig. 1 0.06 (1.5) 0.16 (4.0) 0.33 (8.5)
  • Page 53 Section 10 Drive Dimensions V7 Enclosed wall mounted type (NEMA type 1) Model Size Dimensions in inches (mm) Weight Heat Loss (W) Volta ge CIMR- Lbs. Heat - Fig. Class (kg) sink Total Internal 20P1 A001 2.68 5.83 2.99 2.20 4.65 0.20 0.24...
  • Page 54 Drive Dimensions Section 10 Fig. 2 0.06 (1.5) 0.16 (4.0) 0.33 (8.5)
  • Page 55 Section 10 Drive Dimensions V7 Enclosed wall mounted type (NEMA type 1) Model Size Dimensions in inches (mm) Weight Heat Loss (W) Volta ge CIMR- Lbs. Heat - Fig. Class (kg) sink Internal Total 21P5 A008 4.25 5.83 5.16 3.78 4.65 0.20 0.24...
  • Page 56 Drive Dimensions Section 10 Fig. 3 0.06 (1.5) 0.09 (2.20) 0.33 (8.5)
  • Page 57 Section 10 Drive Dimensions V7 Enclosed wall mounted type (NEMA type 1) Model Size Dimensions in inches (mm) Weight Heat Loss (W) Volta ge CIMR- Lbs. Heat - Fig. Class (kg) sink Internal Total 25P5 A025 7.09 10.24 6.70 6.46 9.61 0.31 0.31...
  • Page 58 Drive Dimensions Section 10 Fig. 4...
  • Page 59 Section 10 Drive Dimensions V74X Enclosed wall mounted type (NEMA 4) Model Size Dimensions in inches (mm) Weight Volta ge CIMR- Lbs. Fig. Class V7CU (kg) 20P24 0.25 6.10 7.56 6.50 5.55 7.01 0.28 0.28 0.20 (155) (192) (165) (141) (178) (3.52) 20P44...
  • Page 64 B1, 6F, No.51, Section 2, Kung-Yi Road, Taichung City, Taiwan, R.O.C. YASKAWA ELECTRIC UK LTD. Phone: 886-4-2320-2227 Fax:886-4-2320-2239 1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, Scotland, United Kingdom Phone: 44-12-3673-5000 Fax: 44-12-3645-8182 Document Number: IG.V7.01 5/1/05 Rev. 05-05 Data Subject to change without notice. Yaskawa Electric America, Inc.

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