Arctic Cat 2018 ZR 200 Service Manual page 23

IO096A
NOTE: Adjust spark plug gap to specification; then

install and tighten the plug to 15 ft-lb.
17. Connect the high tension lead to the spark plug and
secure with the two wire forms.
18. Install the stator with the four cap screws (coated
with blue Loctite #243) and in a crisscross pattern,
tighten to 96 in.-lb.
IO097A
NOTE: Route the stator harness through the slot in

the crankcase above the flywheel.
19. With the flywheel key in the crankshaft, install the
flywheel and starter pulley; then secure with the nut.
Tighten to 48 ft-lb.
IO069B
NOTE: Before installing the flywheel, make sure the

taper of the crankshaft and flywheel are clean.
20. Rotate the flywheel until the magnet of the flywheel
is under the legs of the ignition coil; then insert a flat
0.020" feeler gauge between the lower leg of the coil
and the flywheel.
22
IO099
21. Loosen the ignition coil mounting cap screws (from
step 16) enough to allow the coil to draw against the
feeler gauge. Tighten the cap screw enough to hold
the position of the coil; then repeat the procedure for
the other cap screw when an air gap of 0.015-0.023"
is obtained. Tighten the coil cap screws to 120 in.-lb.
22. Install the recoil starter/fan housing assembly with
cap screws and tighten to 96 in.-lb.
IO100A
23. Install the throttle cable mounting bracket and secure
the bracket with two cap screws to the crankcase.
Tighten to 120 in.-lb.
ONS-039
24. Install the link rod into the throttle cable lever; then
install into the middle hole in the governor arm.
25. Install the governor arm onto the governor control
shaft.