Troubleshooting Track - Arctic Cat 2018 ZR 200 Service Manual

ZR-098
NOTE: Do not allow either of the syringes to

bottom out. This could introduce air into the system.
9. Apply light pressure to the syringe on the caliper and
remove the syringe from the fitting. Place a rag under
the caliper in your hand and remove the bleed fitting.
Quickly replace the bleed plug. Tighten to 12 in.-lb.
10. Clean any excess brake fluid from the caliper using
isopropyl alcohol.
ZR-099

Troubleshooting Track

Problem: Track Edge Frayed — Drive Lugs Worn
Condition
1. Track alignment adjusted incorrectly
Problem: Track Worn Adjacent to Outer Drive Lugs
Condition
1. Track tension adjusted incorrectly
2. Rear idler wheels dirty — damaged
Problem: Track Ratchets — Slaps Tunnel
Condition
1. Track tension adjusted incorrectly (too loose)
2. Drive sprockets misaligned — damaged
Problem: Wear-Strip Wear Excessive
Condition
1. Slide rail bent — broken — damaged
2. Track alignment adjusted incorrectly
11. With the master cylinder still in the downward posi-
tion, apply light pressure to the syringe before
removing the syringe from the fitting. Remove the
bleed fitting. Quickly replace the bleed port screw.
Tighten to 12 in.-lb. Clean any excess brake fluid
from the caliper using isopropyl alcohol.
12. With the bleed block still in the caliper, squeeze on
the lever to verify proper brake feel. If the desired
feel has been attained, the master cylinder can be
positioned to the desired location and secured.
13. Remove the bleed block and install the brake pads
and the clip; then secure the pads using the pin.
Spread to secure.
ZR-100
14. Position the brake caliper in its location on the disc
and loosely secure at this time leaving them loose
enough to allow the caliper to move.
15. Squeeze the brake lever. This will center the caliper
on the disc. Tighten the cap screws to 80 in-lb.
Release the brake lever and verify that the caliper is
centered over the disc. If the caliper is not centered,
adjust the mounting location as needed.
16. Install the gas tank and the console/seat; then close
and secure the hood.
Remedy
1. Align — replace track
Remedy
1. Adjust track tension
2. Clean — replace idler wheels
Remedy
1. Adjust track tension (tighten)
2. Align — replace sprockets
Remedy
1. Repair — replace slide rail
2. Adjust track alignment
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