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Sullair Manuals
Air Compressor
LS20T 1450 CFM
Operator's manual and parts list
Sullair LS20T 1450 CFM Operator's Manual And Parts List
Industrial air compressor water-cooled: 300-600hp / 224-447kw air-cooled: 300-450hp / 224-336kw supervisor controller
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Mounting of Compressor
Ventilation and Cooling
Service Air Piping
Coupling Alignment Check
Fluid Level Check
Electrical Preparation
Motor Rotation Check
General
Purpose of Controls
Initial Start-Up Procedure
Subsequent Start-Up Procedure
Shutdown Procedure
Maintenance Introduction
Daily Operation
Maintenance after Initial 50 Hours of Operation
Maintenance as Required by Lubrication Guide (Section 3)
Fluid Change
Fluid Contamination Based on Fluid Analysis
Motor Bearings
Separator Maintenance Introduction
Parts Replacement and Adjustment Procedures
Fluid Filter Maintenance
Air Filter Maintenance
Separator Maintenance
Oil Return/Sight Glass Maintenance
Differential Pressure Regulator Adjustment
Drive Coupling Installation and Alignment
Troubleshooting Guide
Procedure for Ordering Parts
Motor, Frame, Compressor and Parts
Motor, Frame, Compressor and Parts- 500-600Hp/373-447Kw
Air Inlet System with Oil Injection Valve
Fluid Cooling System- 300-450Hp / 223-336Kw Water-Cooled
Fluid Cooling System- 500-600Hp/373-447Kw Water-Cooled
Fluid Cooling System- 300-450Hp / 223-336Kw Air-Cooled Remote
Air Piping System- 300-450Hp / 223-336Kw Air-Cooled
Air Piping System- 300-450Hp / 223-336Kw Water-Cooled
Fluid Piping System- 300-450Hp / 223-336Kw Air-Cooled
Fluid Piping System- 300-450Hp / 223-336Kw Water-Cooled
Discharge System - 500-600Hp/373-447Kw
Discharge System- 500-600Hp/373-447Kw with Swing Lid
Control/Start System
Control Panel
Enclosure
Decal Group
Decal Locations- Open Air-Cooled
Decal Locations- Open Water-Cooled
Decal Locations- Remote Cooler
Decal Locations- Control Box
Enclosure Decals
Piping and Instrumentation Diagram- Ls20Ts- 300-450Hp / 224-336Kw Air-Cooled
Piping and Instrumentation Diagram- Ls20Ts 300-450Hp / 224-336 Kw Water-Cooled
Piping and Instrumentation Diagram- Ls20Ts 500-600Hp / 373-447Kw Water-Cooled
Wiring Diagram- Ls20Ts Water-Cooled Solid State Starter with Supervisor Controller
Wiring Diagram- Ls20Ts Air-Cooled Solid State Remote Cooler Pack with Supervisor Controller
Wiring Diagram- Ls20Ts Vfd Remote Cooler Pack with Supervisor Controller
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WATER-COOLED: 300-600HP / 224-447KW
AIR-COOLED: 300-450HP / 224-336KW
SUPERVISOR CONTROLLER™
INDUSTRIAL AIR
COMPRESSOR
L L S S 2 2 0 0 T T S S
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250157-066
©Sullair Corporation
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Summarization of Contents
Section 1 Safety
1.1 General Safety Precautions
General safety precautions and responsibilities for compressor operation.
1.2 Personal Protective Equipment
Requirements for PPE during operation and maintenance.
1.3 Pressure Release Procedures
Procedures for safely releasing pressure in the system.
1.4 Fire and Explosion Hazards
Precautions to prevent fires and explosions.
1.5 Moving Parts Safety
Safety measures around moving components.
1.6 Hot Surfaces, Sharp Edges, and Corners
Warnings about contact hazards from hot surfaces and sharp edges.
1.7 Toxic and Irritating Substances
Handling of hazardous materials and substances.
1.8 Electrical Shock Hazards
Safety measures for electrical systems and components.
1.9 Lifting and Handling
Safe procedures for lifting and handling the compressor.
1.10 Entrapment Prevention
Preventing entrapment within the compressor enclosure.
Section 2 Description
2.1 Introduction to Sullair Compressor
Overview of the Sullair compressor's features and benefits.
2.2 Description of Components
Identification of major compressor components and assemblies.
2.3 Sullair Compressor Unit Functional Description
Explanation of the compressor unit's rotary screw operation.
2.4 Compressor Cooling and Lubrication System
How the cooling and lubrication systems function.
2.5 Compressor Discharge System Functional Description
Description of the discharge system's function.
2.6 Capacity Control System Functional Description
How the compressor regulates air output based on demand.
2.7 Air Inlet System Functional Description
Explanation of the air intake system's components and function.
Section 3 Specifications
3.1 Specifications- LS20TS
Technical data and dimensions for the LS20TS model.
3.2 Lubrication Guide- Standard Compressors
Guidelines for fluid type and change intervals.
3.3 Application Guide
Recommendations for compressor usage and fluid analysis.
Section 4 Installation
4.1 Mounting of Compressor
Requirements for compressor foundation and mounting.
4.2 Ventilation and Cooling
Ensuring proper airflow and cooling for operation.
4.3 Service Air Piping
Guidelines for installing service air piping.
4.4 Coupling Alignment Check
Procedure for checking coupling alignment.
4.5 Fluid Level Check
How to check and maintain compressor fluid levels.
4.6 Electrical Preparation
Steps for electrical installation and checks.
4.7 Motor Rotation Check
Verifying correct motor rotation direction.
Section 5 Supervisor Controllerâ„¢
Figure 5-1 Supervisor Controller Panel
Diagram of the Supervisor Controller panel.
Section 6 Operation
6.1 General Operation Overview
Introduction to compressor operation and controls.
6.2 Purpose of Controls and Indicators
Explanation of various controls and indicators.
6.3 Initial Start-Up Procedure
Step-by-step guide for first-time startup.
6.4 Subsequent Start-Up Procedure
Steps for starting the compressor after initial use.
6.5 Shutdown Procedure
Safe procedures for shutting down the compressor.
Section 7 Maintenance
7.1 Maintenance Introduction
Overview of maintenance monitoring by the Supervisor Controller.
7.2 Daily Operation Checks
Checks to perform during daily operation.
7.3 Maintenance After Initial 50 Hours
Initial maintenance tasks after 50 hours of operation.
7.4 Maintenance as Required by Lubrication Guide
Maintenance based on lubrication guide (Section 3).
7.5 Fluid Change
Procedures and schedule for changing compressor fluid.
7.5.1 Fluid Contamination and Analysis
Dealing with fluid contamination and analysis.
7.6 Motor Bearings Lubrication
Lubrication of motor bearings per manufacturer recommendations.
7.7 Separator Maintenance Introduction
Introduction to separator maintenance procedures.
7.8 Parts Replacement and Adjustment Procedures
General procedures for parts replacement and adjustments.
Section 8 Troubleshooting
8.1 General Troubleshooting Advice
General advice for troubleshooting compressor issues.
8.2 Troubleshooting Guide
Symptom-based guide for diagnosing and fixing issues.
Section 9 Illustrations and Parts List
9.1 Procedure for Ordering Parts
How to order replacement parts from Sullair.
9.2 Spare Parts List- LS20TS
List of common spare parts for the LS20TS model.
9.3 Motor, Frame, Compressor Parts (300-450HP)
Illustrations and parts for the 300-450HP compressor.
9.4 Motor, Frame, Compressor Parts (500-600HP)
Illustrations and parts for the 500-600HP compressor.
9.5 Air Inlet System with Oil Injection Valve
Illustration and parts for the air inlet system.
9.6 Fluid Cooling System (Water-Cooled 300-450HP)
Illustration and parts for the water-cooled fluid system.
9.7 Fluid Cooling System (Water-Cooled 500-600HP)
Illustration and parts for the water-cooled fluid system.
9.8 Fluid Cooling System (Air-Cooled Remote 300-450HP)
Illustration and parts for the air-cooled remote fluid system.
9.9 Air Piping System (Air-Cooled 300-450HP)
Illustration and parts for the air piping system.
9.10 Air Piping System (Water-Cooled 300-450HP)
Illustration and parts for the water-cooled air piping system.
9.11 Air Piping System (Water-Cooled 500-600HP)
Illustration and parts for the water-cooled air piping system.
9.12 Fluid Piping System (Air-Cooled 300-450HP)
Illustration and parts for the air-cooled fluid piping system.
9.13 Fluid Piping System (Water-Cooled 300-450HP)
Illustration and parts for the water-cooled fluid piping system.
9.14 Fluid Piping System (Water-Cooled 500-600HP)
Illustration and parts for the water-cooled fluid piping system.
9.15 Discharge System (300-450HP)
Illustration and parts for the discharge system.
9.16 Discharge System (Swing Lid 300-450HP)
Illustration and parts for the discharge system with swing lid.
9.17 Discharge System (500-600HP)
Illustration and parts for the discharge system.
9.18 Discharge System (Swing Lid 500-600HP)
Illustration and parts for the discharge system with swing lid.
9.19 Control/Start System
Illustration and parts for the control/start system.
9.20 Control Panel
Illustration and parts for the control panel.
9.21 Enclosure Components
Illustration and parts for the enclosure.
9.22 Decal Group
List of decals and their locations on the unit.
9.23 Decal Locations- Open Air-Cooled
Decal placement for open air-cooled units.
9.24 Decal Locations- Open Water-Cooled
Decal placement for open water-cooled units.
9.25 Decal Locations- Remote Cooler
Decal placement for remote cooler units.
9.26 Decal Locations- Control Box
Decal placement for control boxes.
9.27 Enclosure Decals
Decal placement for enclosure components.
9.28 Piping and Instrumentation Diagram (Air-Cooled 300-450HP)
P&ID diagram for air-cooled units.
9.29 Piping and Instrumentation Diagram (Water-Cooled 300-450HP)
P&ID diagram for water-cooled units.
9.30 Piping and Instrumentation Diagram (Water-Cooled 500-600HP)
P&ID diagram for water-cooled units.
9.31 Wiring Diagram (Water-Cooled Starter)
Wiring diagram for water-cooled units with solid state starter.
9.33 Wiring Diagram (VFD Remote Cooler Pack)
Wiring diagram for VFD remote cooler packs.
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