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Sullair Manuals
Air Compressor
LS20T 1100 CFM
Operator's manual and parts list
Sullair LS20T 1100 CFM Operator's Manual And Parts List
Industrial air compressor water-cooled: 300-600hp / 224-447kw air-cooled: 300-450hp / 224-336kw supervisor controller
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Mounting of Compressor
Ventilation and Cooling
Service Air Piping
Coupling Alignment Check
Fluid Level Check
Electrical Preparation
Motor Rotation Check
General
Purpose of Controls
Initial Start-Up Procedure
Subsequent Start-Up Procedure
Shutdown Procedure
Maintenance Introduction
Daily Operation
Maintenance after Initial 50 Hours of Operation
Maintenance as Required by Lubrication Guide (Section 3)
Fluid Change
Fluid Contamination Based on Fluid Analysis
Motor Bearings
Separator Maintenance Introduction
Parts Replacement and Adjustment Procedures
Fluid Filter Maintenance
Air Filter Maintenance
Separator Maintenance
Oil Return/Sight Glass Maintenance
Differential Pressure Regulator Adjustment
Drive Coupling Installation and Alignment
Troubleshooting Guide
Procedure for Ordering Parts
Motor, Frame, Compressor and Parts
Motor, Frame, Compressor and Parts- 500-600Hp/373-447Kw
Air Inlet System with Oil Injection Valve
Fluid Cooling System- 300-450Hp / 223-336Kw Water-Cooled
Fluid Cooling System- 500-600Hp/373-447Kw Water-Cooled
Fluid Cooling System- 300-450Hp / 223-336Kw Air-Cooled Remote
Air Piping System- 300-450Hp / 223-336Kw Air-Cooled
Air Piping System- 300-450Hp / 223-336Kw Water-Cooled
Fluid Piping System- 300-450Hp / 223-336Kw Air-Cooled
Fluid Piping System- 300-450Hp / 223-336Kw Water-Cooled
Discharge System - 500-600Hp/373-447Kw
Discharge System- 500-600Hp/373-447Kw with Swing Lid
Control/Start System
Control Panel
Enclosure
Decal Group
Decal Locations- Open Air-Cooled
Decal Locations- Open Water-Cooled
Decal Locations- Remote Cooler
Decal Locations- Control Box
Enclosure Decals
Piping and Instrumentation Diagram- Ls20Ts- 300-450Hp / 224-336Kw Air-Cooled
Piping and Instrumentation Diagram- Ls20Ts 300-450Hp / 224-336 Kw Water-Cooled
Piping and Instrumentation Diagram- Ls20Ts 500-600Hp / 373-447Kw Water-Cooled
Wiring Diagram- Ls20Ts Water-Cooled Solid State Starter with Supervisor Controller
Wiring Diagram- Ls20Ts Air-Cooled Solid State Remote Cooler Pack with Supervisor Controller
Wiring Diagram- Ls20Ts Vfd Remote Cooler Pack with Supervisor Controller
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WATER-COOLED: 300-600HP / 224-447KW
AIR-COOLED: 300-450HP / 224-336KW
SUPERVISOR CONTROLLER™
INDUSTRIAL AIR
COMPRESSOR
L L S S 2 2 0 0 T T S S
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250157-066
©Sullair Corporation
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Summarization of Contents
Section 1 SAFETY
1.1 General, 1.2 Personal Protective Equipment, 1.3 Pressure Release
Safety guidelines, PPE requirements, and pressure release procedures.
1.4 Fire and Explosion, 1.5 Moving Parts, 1.6 Hot Surfaces, 1.7 Toxic Substances
Fire prevention, moving parts safety, hot surfaces, and substance handling precautions.
1.8 Electrical Shock, 1.9 Lifting
Safety for electrical systems and guidelines for lifting and handling the unit.
1.10 Entrapment Prevention
Safety measures to prevent personnel from being trapped inside enclosures.
Section 2 DESCRIPTION
2.1 Introduction, 2.2 Description of Components, 2.3 Compressor Unit, 2.4 Cooling/Lubrication, 2.5 Discharge System
Overview, component identification, and functional descriptions of key systems.
2.6 Control System Functional Description
Detailed explanation of the compressor's capacity control system.
2.7 Air Inlet System Functional Description
Description of the air filter, vacuum switch, and inlet valve.
Section 3 SPECIFICATIONS
3.1 Specifications- LS20TS, 3.2 Lubrication Guide
Technical data and lubrication information for LS20TS models.
3.3 Application Guide
Recommendations for fluid analysis and compatibility with piping systems.
Section 4 INSTALLATION
4.1 Mounting, 4.2 Ventilation/Cooling, 4.3 Service Air Piping
Guidelines for compressor mounting, ventilation, and air piping installation.
4.4 Coupling Alignment, 4.5 Fluid Level, 4.6 Electrical Prep, 4.7 Motor Rotation
Checks for alignment, fluid level, electrical setup, and motor rotation.
Section 5 SUPERVISOR CONTROLLERâ„¢
Figure 5-1 Supervisor Controller Panel
Identification of controls and display elements on the Supervisor Controller.
Section 6 OPERATION
6.1 General Overview, 6.2 Purpose of Controls
Understanding controls and indicators for proper compressor operation.
6.3 Initial Start-Up, 6.4 Subsequent Start-Up, 6.5 Shutdown Procedure
Procedures for starting and shutting down the compressor.
Section 7 MAINTENANCE
7.1 Intro, 7.2 Daily Checks, 7.3 50-Hour Maint., 7.4 Lube Guide Maint., 7.5 Fluid Change, 7.5.1 Fluid Contamination, 7.6 Motor Bearings, 7.7 Separator Maint., 7.8 Parts Replacement
Overview of maintenance, daily checks, fluid service, and parts replacement.
Section 8 TROUBLESHOOTING
8.1 Overview, 8.2 Troubleshooting Guide
General approach and symptom-based guide for resolving compressor issues.
Section 9 ILLUSTRATIONS AND PARTS LIST
9.1 Procedure for Ordering Parts
How to identify and order replacement parts using serial numbers.
9.2 Spare Parts List- LS20TS
List of recommended spare parts with part numbers and quantities.
9.3 Motor, Frame, Compressor and Parts- 300-450HP/ 224-336KW
Illustrated parts breakdown for the 300-450HP compressor assembly.
9.4 Motor, Frame, Compressor and Parts- 500-600HP/373-447KW
Illustrated parts breakdown for the 500-600HP compressor assembly.
9.5 Air Inlet System with Oil Injection Valve
Illustrated parts for the air inlet system with oil injection valve.
9.6 Fluid Cooling System- 300-450HP/ 224-336KW WATER-COOLED
Illustrated parts for the water-cooled fluid cooling system.
9.7 Fluid Cooling System- 500-600HP/373-447KW WATER-COOLED
Illustrated parts for the water-cooled fluid cooling system.
9.8 Fluid Cooling System- 300-450HP/ 224-336KW AIR-COOLED REMOTE
Illustrated parts for the air-cooled remote fluid cooling system.
9.9 Air Piping System- 300-450/224-336KW AIR-COOLED
Illustrated parts for the air-cooled air piping system.
9.10 Air Piping System- 300-450HP/224-336KW WATER-COOLED
Illustrated parts for the water-cooled air piping system.
9.11 Air Piping System- AIR PIPING 500-600HP/373-447KW WATER-COOLED
Illustrated parts for the water-cooled air piping system.
9.12 Fluid Piping System- 300-450/224-336KW AIR-COOLED
Illustrated parts for the air-cooled fluid piping system.
9.13 Fluid Piping System- 300-450/224-336KW WATER-COOLED
Illustrated parts for the water-cooled fluid piping system.
9.14 Fluid Piping System- 500-600/373-447KW WATER-COOLED
Illustrated parts for the water-cooled fluid piping system.
9.15 Discharge System - 300-450HP/224-336KW
Illustrated parts for the discharge system components.
9.16 Discharge System - 300-450HP/224-336KW WITH SWING LID
Illustrated parts for the discharge system with swing lid.
9.17 Discharge System - 500-600HP/373-447KW
Illustrated parts for the discharge system components.
9.18 Discharge System- 500-600HP/373-447KW WITH SWING LID
Illustrated parts for the discharge system with swing lid.
9.19 Control/Start System Components
Illustrated parts for the control and start system.
9.20 Control Panel Parts
Illustrated parts list for the control panel assembly.
9.21 Enclosure Components
Illustrated parts breakdown for the compressor enclosure.
9.22 Decal Group Identification
Identification of safety and warning decals used on the unit.
9.23 Decal Locations- Open Air-Cooled
Diagram showing placement of decals on open air-cooled units.
9.24 Decal Locations- Open Water-Cooled
Diagram showing placement of decals on open water-cooled units.
9.25 Decal Locations- Remote Cooler
Diagram showing decal placement on remote cooler units.
9.26 Decal Locations- Control Box
Diagram showing decal placement on the control box.
9.27 Enclosure Decals
Illustrated parts list for enclosure decals.
9.28 Piping and Instrumentation Diagram- LS20TS- 300-450HP / 224-336KW AIR-COOLED
Piping and Instrumentation Diagram for air-cooled units.
9.29 Piping and Instrumentation Diagram- LS20TS 300-450HP / 224-336 KW WATER-COOLED
Piping and Instrumentation Diagram for water-cooled units.
9.30 Piping and Instrumentation Diagram- LS20TS 500-600HP / 373-447KW WATER-COOLED
Piping and Instrumentation Diagram for water-cooled units.
9.31 Wiring Diagram- LS20TS Water-Cooled Solid State Starter With Supervisor Controller
Wiring diagram for water-cooled solid-state starter units.
9.32 Wiring Diagram- LS20TS Air-Cooled Solid State Remote Cooler Pack With Supervisor Controller
Wiring diagram for air-cooled remote cooler packs.
9.33 Wiring Diagram- LS20TS VFD Remote Cooler Pack With Supervisor Controller
Wiring diagram for VFD remote cooler packs.
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