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MBT 2100 Roller Brake Tester Original Operating Instructions BA022401-en Pos: 1 /--- --Format---- -/MANUELLER UM BRUCH Seite numbruc h @ 0\mod_ 1134403577687_ 0.d ocx @ 1277 @ @ 1 Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.
Pos: 14 /Technische Dokumentation/Prüf- und Sicherheitstechnik/00 BPS Alle/Inhalte/Sicherheit/Inhalt: Sicherheitsvorschriften für die Inbetriebnahme BPS_12pt @ 26\mod_1326368324234_75.docx @ 1504789 @ @ 1 • The system shall only be commissioned by MAHA service technicians or authorized service partners. • All parts of the electrical equipment must be protected from moisture and wetness.
• When folding the display, grasp it on the edges. Danger of pinching! • Ensure that a lockable emergency-stop main switch is installed based on installation instructions before connecting the feed line. Use motor protection switch and cable cross sections as per specification. Reference in circuit diagram (standard delivery), nameplate.
Pos: 21 /Technische Dokumentation/Prüf- und Sicherheitstechnik/00 BPS Alle/Inhalte/Sicherheit/Inhalt: Sicherheitsvorschriften für Servicearbeiten BPS_12pt @ 26\mod_1326700977270_75.docx @ 1505581 @ @ 1 • Service work shall only be done by MAHA service technicians or authorized service partners. • Work on electric parts of the system shall only be done by trained electricians.
Pos: 26 /Technische Dokumentation/Alle Geräte/Inhalte/Sicherheit/Inhalt: Zubehör_12pt @ 25\mod_1324457135414_75.docx @ 1139114 @ @ 1 The equipment shall be operated only with accessories which have been approved or permitted by MAHA. Pos: 27 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/V/Überschrift 1.1: Verhalten bei Unfällen @ 19\mod_1267177245337_75.docx @ 794600 @ 2 @ 1 1.10...
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• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident and seal off the accident site. • Immediately report any accident to your supervisor. Make sure a record is kept of every occasion first-aid is provided, e.g. in an accident book. •...
A sensor roller measures the wheel revolutions. A comparison of the drive roller RPM to the sensor roller RPM determines how large the slippage is. For safety reasons, all MAHA brake testers automatically interrupt the brake test at a slippage of approximately 30%.
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forward. When the drive motors have reached nominal speed a comparison is made between the nominal drive roller speed and the sensor roller speed in order to be able, at any time, to switch off the drive motors when a slippage of 30% is exceeded.
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As the brake characteristics depend on the rotating direction of the wheels (the brake linings and brake drums are ground in forward direction), only the brake torque of the wheel rotating in forward direction is measured. For this reason, the brake test has to be done separately for each wheel.
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As described above, brake tests on 4-wheel drive vehicles are feasible if both wheels on the same axle counter-rotate at the same speed. As, in practice, the circumference of the left and right wheel is not exactly the same due to different tire tread depths and uneven tire pressure, the RPM of the two drive motors is normally different.
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On vehicles equipped with a rigid drive shaft or with a hard Tooth play viscous clutch the wheels cannot be individually turned. If one vehicle wheel is turned forward in the roller set, the other wheel (on the same axle) will be turning backwards in a synchronous manner.
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Pos: 42 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 Display (Text) @ 28\mod_1333530151434_75.docx @ 1577965 @ @ 1 Read the difference between the right and left-hand brake value in % on the differential display. The Differential display differential display is only triggered after a fixed total brake force is exceeded.
Pos: 52 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2301 MBT LON/BA/Inhalt: 0223 Fernbedienung FFB / IFB (Tabelle) @ 27\mod_1327394916024_75.docx @ 1513697 @ @ 1 Function Start Ovality test Pointer stop Store Front axle Store Parking brake Re-display MSD measurement value Store Rear axle Auto OFF Start Print menu Confirm...
3.3.3 Standard Mode Blink Mode Pos: 60 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 Standard Mode Blink Modus neu @ 24\mod_1304490896036_75.docx @ 1003023 @ @ 1 MBT-test procedure with Reco 1 and Drucker Drive on to roller set Status lamp optical procedure FA: 1 blink -»- Pause Automatic roller start...
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Lights up permanently Automatic print out after FA, Manual print out PB, RA (only if function (only possible outside of the activated) roller set) Start print out Permanent quick blinking After printing the status lamp blinks very quickly. If this is confirmed with the blue enter key , all measurement values are deleted.
Pos: 62 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/S/Überschrift 1.1.1: Standard-Mode Reco 1-Ablauf @ 24\mod_1305105402879_75.docx @ 1005823 @ 3 @ 1 3.3.4 Standard Mode Reco 1-Procedure Pos: 63 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 Standard Mode Reco 1-Ablauf neu @ 24\mod_1304496804618_75.docx @ 1003403 @ @ 1 MBT-test procedure with Reco 1 and printer Drive onto roller set Automatic roller start...
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If only one axle should be printed out, do a “Auto Off“ The final evaluation is done. Printing is now possible. Pos: 64 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1 BA022401-en...
Pos: 65 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/S/Überschrift 1.1.1: Standard-Mode Reco 1-Allrad-Ablauf @ 24\mod_1305105490206_75.docx @ 1005853 @ 3 @ 1 3.3.5 Standard Mode Reco 1-4-Wheel Drive Pos: 66 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 Standard Mode Reco 1-Allrad-Ablauf neu @ 24\mod_1304504794395_75.docx @ 1003623 @ @ 1 MBT 4 WD Test Procedure with Reco 1 and Printer Select 4WD: (only possible outside of RS)
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Save measurement Axle change, new measurement can start, or print. Final evaluation after "Auto Off" After measuring the rear axle (RA) the final evaluation is done and the printer symbol is automatically active. The printout appears after pressing the blue Display x 2 = Brake force total.
Pos: 68 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/S/Überschrift 1.1.1: Standard-Mode Motorrad-Ablauf @ 24\mod_1305105535867_75.docx @ 1005883 @ 3 @ 1 3.3.6 Standard Mode Motorcycle Procedure Pos: 69 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 Standard Mode Motorrad-Ablauf neu @ 24\mod_1304679213084_75.docx @ 1004263 @ @ 1 MBT-Motorcycle test procedure with Reco 1 (test only possible on left-hand roller set) Left motorcycle:...
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Final evaluation After measuring the rear axle (RA) the final evaluation is done and the printer symbol is automatically active. The print out appears after pressing the blue Enter key Printing is only possible outside of the roller set! Display x 2 = Brake force total Display x 10 = decleration in % If scale is available.
Pos: 71 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/S/Überschrift 1.1.1: Standard-IFB-Mode Motorrad @ 24\mod_1305105592167_75.docx @ 1005913 @ 3 @ 1 3.3.7 Standard IFB Mode Motorcycle Pos: 72 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 Standard IFB Mode Motorrad neu @ 24\mod_1305018917823_75.docx @ 1005053 @ @ 1 MBT-Motorcycle test procedure with IFB (test only possible in left-hand roller set) Select motorcycle:...
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Final evaluation After measurement of the RA the final evaluation follows. After pressing the key the print out follows. Printing is only possible outside of the roller set! Display 2 times= Brake force total. Display x10 = deceleration in % if a scale is present.
Pos: 74 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/S/Überschrift 1.1.1: Standard-IFB-Mode mit Allrad @ 24\mod_1305105637282_75.docx @ 1005943 @ 3 @ 1 3.3.8 Standard IFB Mode with 4-Wheel Drive Pos: 75 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 Standard IFB Mode mit Allrad neu @ 24\mod_1304934632233_75.docx @ 1004463 @ @ 1 MBT-4 wheel drive test procedure with Reco 1 and printer Select 4 wheel drive:...
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Store: Front axle Parking brake Rear axle Manual Auto OFF! Axle change! New measurement can start or e.g. printing of only one axle print. measurement. Start printing. Final evaluation Print out is only possible outside of the roller set. Display x2 = Brake force total Display x10 = decleration in % if a scale is present.
Pos: 77 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/S/Überschrift 1.1.1: Standard-IFB-Mode @ 24\mod_1305105687623_75.docx @ 1005973 @ 3 @ 1 3.3.9 Standard IFB Mode Procedure Pos: 78 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 Standard IFB Mode Ablauf neu @ 24\mod_1304923911060_75.docx @ 1004293 @ @ 1 MBT-test procedure with remote control IFB (without LED) Drive on to roller set...
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Start print Final evaluation Print out is only possible outside of the roller set Display x2 = Brake force Ges. display x10 = deceleration in % as long as a scale is present. Pos: 79 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1 BA022401-en...
Pos: 80 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/N/Überschrift 1.1.1: NL-Mode mit IFB @ 24\mod_1305105739119_75.docx @ 1006003 @ 3 @ 1 3.3.10 NL Mode with IFB Pos: 81 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 NL Mode mit IFB neu @ 24\mod_1305098531708_75.docx @ 1005633 @ @ 1 APK-test procedure with IFB remote control (optional pedal force meter) Drive on to roller set Automatic roller set...
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Store: Front axle Parking brake Rear axle Manual Auto OFF! Axle change! New measurement can start or e.g. print of only one axle print. measurement. Start print Print out is only possible outside of the roller set. Pos: 82 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1 BA022401-en...
Pos: 83 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/N/Überschrift 1.1.1: NL-Mode mit Reco 1 @ 24\mod_1305105950239_75.docx @ 1006033 @ 3 @ 1 3.3.11 NL Mode with Reco 1 Pos: 84 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 NL Mode mit Reco 1 neu @ 24\mod_1305094637249_75.docx @ 1005603 @ @ 1 APK-test procedure with Reco 1 and printer Drive on to roller set Optical Procedure...
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Storage measurement Axle change, new measurement can start Lights permanently Automatic print out after Manual print out measurement of FA, PB, RA (only possible outside of roller (only when function activated) set) Start print out Pos: 85 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1 BA022401-en...
3.3.13 NL Mode Wheel Circumference Pos: 89 /Technische Dokumentation/Prüf- und Sicherheitstechnik/02 Rollen-BPS Pkw/2401 MBT 2100/BA/Inhalt: 0224 NL Mode Radumfang neu @ 24\mod_1305019677002_75.docx @ 1005093 @ @ 1 Version control with strain gauge detuning Switch on test stand Pointer initialization (~10 sec) Display of the version number e.g.
Pos: 94 /Technische Dokumentation/Papierkorb/Überschriften/Überschrift 1: Instandhaltung @ 11\mod_1231318736629_75.docx @ 289550 @ 1 @ 1 Maintenance Pos: 95 /Technische Dokumentation/Alle Geräte/Inhalte/Warnung!/Inhalt: Warnung - Hauptschalter aus bei Instandhaltung_12pt @ 26\mod_1324465229892_75.docx @ 1140563 @ @ 1 Danger! Electric shock hazard! Before doing any maintenance work, turn off the main switch and protect it against tampering.
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If the chain does not have enough tension, proceed as follows: 4 Open the fastening screws (B). 5 Tighten the tensioning screw (C) until the chain has the proper tension. 6 Retighten the fastening screws. Brake testers with elevated roller sets: Tightening torque 500 Nm 7 Recheck the chain tension.
Pos: 123 /Te chnis che Dok umenta tion/A lle G eräte/Inha lte/Inha lt: Inha lt der K onf ormitäts erklärung a llg_ 12pt @ 26\mod_ 1324468436145_75.d ocx @ 1141120 @ @ 1 MAHA Maschinenbau Haldenwang GmbH & Co. KG herewith declares as a manufacturer its sole responsibility to ensure that the product named hereafter meets the safety and health regulations both in design and construction required by the EC directives stated below.
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