Emerson Rosemount 2130 Reference Manual
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Emerson Rosemount 2130 Reference Manual

Level switch
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Reference Manual
00809-0100-4130, Rev DC
January 2019
™
Rosemount
2130 Level Switch
Vibrating Fork

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Summary of Contents for Emerson Rosemount 2130

  • Page 1 Reference Manual 00809-0100-4130, Rev DC January 2019 ™ Rosemount 2130 Level Switch Vibrating Fork...
  • Page 2 Reference Manual Section Title January 2019 00809-0100-4130, Rev DC...
  • Page 3 The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Emerson sales representative. Title Page...
  • Page 4 Failure to follow these installation guidelines could result in death or serious injury. Make sure only qualified personnel perform the installation.  Use the Rosemount 2130 Level Switch (“level switch”) only as specified in this manual.  Failure to do so may impair the protection provided by the equipment.

  • Page 5: Table Of Contents

    Reference Manual Contents 00809-0100-4130, Rev DC January 2019 Contents 1Section 1: Introduction Using this manual ..............1 1.1.1 The sections in this manual.
  • Page 6 Contents Reference Manual 00809-0100-4130, Rev DC January 2019 2.7.6 8/16 mA electronics cassette ..........29 2.7.7 Fault condition detected (self-check mode only).
  • Page 7 Reference Manual Contents 00809-0100-4130, Rev DC January 2019 Hazardous locations certifications ..........54 B.9.1 American and Canadian approvals .
  • Page 8 Contents Reference Manual 00809-0100-4130, Rev DC January 2019 Contents...

  • Page 9: Using This Manual

    The following definitions are used in this manual: The Rosemount 2130 fork (sensor) is submerged to a depth of less than 0.5 in. (13 mm). The Rosemount2130 fork (sensor) is submerged to a depth of greater than 0.5 in. (13 mm).
  • Page 10 “Ordering information” on page  This combination of features makes the Rosemount 2130 Level Switch an ideal choice for a wide variety of challenging applications in the chemical, power generation, and oil and gas industries. Figure 1-2 on page 3 for application examples.
  • Page 11 By selecting the option of direct load switching or relay electronics, the Rosemount 2130 is ideal for reliable pump control and can be used to protect against pumps running dry.

  • Page 12: Measurement Principle

    Mode switch and adjustable time delay A mode switch allows the Rosemount 2130 to be set to switch from wet to dry (typically for low-level alarm) or from dry to wet (typically for high-level alarm). There is also a user-selectable time delay (0.3, 1, 3, 10, or 30 s) to virtually eliminate the risk of false switching in turbulent or splashing applications.

  • Page 13: Product Recycling And Disposal

    Reference Manual Introduction 00809-0100-4130, Rev DC January 2019 Product recycling and disposal Recycling of equipment and packaging should be taken into consideration. The product and packaging should be disposed of in accordance with local and national legislation. Introduction...
  • Page 14 Introduction Reference Manual 00809-0100-4130, Rev DC January 2019 Introduction...

  • Page 15: Safety Messages

    Failure to follow these installation guidelines could result in death or serious injury. Make sure only qualified personnel perform the installation.  Use the Rosemount 2130 Level Switch (“level switch”) only as specified in this manual.  Failure to do so may impair the protection provided by the equipment.

  • Page 16: Considerations Before Installation

    Considerations before installation Important Emerson is not in a position to evaluate or guarantee the compatibility of the process fluid or other process parameters with the product, options, configuration or materials of construction selected. 2.2.1 Safety considerations...

  • Page 17: Application Considerations

    Reference Manual Installation 00809-0100-4130, Rev DC January 2019 2.2.3 Application considerations For most liquids, including coating, aerated liquids and slurries, the function is virtually unaffected by flow, turbulence, bubbles, foam, vibration, solid particles, build-up, or properties of the liquid. The 2130***E version of the level switch operates in high process temperatures of –94 to 500 °F (–70 to 260 °C).
  • Page 18 Installation Reference Manual 00809-0100-4130, Rev DC January 2019 As a guideline, the maximum solid particle diameter in the liquid is 0.2 in. (5 mm). Extra consideration is needed when dealing with particles bigger than 0.2 in. (5 mm). Consult the factory for advice. In almost all cases, the level switch is insensitive to foams (i.e.

  • Page 19: Installation Considerations

    For dimensional drawings, see “Dimensional drawings” on page Device identification To identify the Rosemount 2130 Level Switch version, look at the labels on the housing and on the electronics cassette inside the housing. See “Product Certifications” on page 53 for approval information.

  • Page 20: Installation Recommendations

    (2130***M) of the level switch. Do not hold using the forks. For hygienic applications, the level switch must be hygienically cleaned before installation and handled in strict accordance with hygienic standards. Figure 2-5. Handling the Rosemount 2130 2.2.5 Installation recommendations Test the system by using the magnetic test point (see “Magnetic test point”...
  • Page 21 Reference Manual Installation 00809-0100-4130, Rev DC January 2019 Figure 2-6. Required Supports for Extended Fork (Standard) 3.28 ft (1.0 m) 3.28 ft (1.0 m) Maximum 3.28 ft. 3.28 ft. 3.28 ft. (1.0 m) (1.0 m) Installation...
  • Page 22 Installation Reference Manual 00809-0100-4130, Rev DC January 2019 Figure 2-7. Required Supports for Extended Fork (Marine GL Approval) Maximum 1.3 ft. 0.65 ft. 2.3 ft. (0.2 m) (0.7 m) 2.3 ft. 2.3 ft. (0.7 m) (0.7 m) Installation...

  • Page 23: Installation Examples

    Reference Manual Installation 00809-0100-4130, Rev DC January 2019 2.2.6 Installation examples Figure 2-8. High- and Low-Level Alarms A. Dry B. Wet Figure 2-9. Pump Control or Overfill Protection A. Dry B. Wet Figure 2-10. Pump or Empty Pipe Protection A. Dry B.

  • Page 24: Installation Procedures

    Installation Reference Manual 00809-0100-4130, Rev DC January 2019 Installation procedures 2.3.1 Mechanical Sealing Figure 2-11. Sealing A. PTFE B. NPT or BSPT (R) thread C. Gasket D. BSPP (G) thread E. Tri Clamp F. The Tri Clamp seal is supplied as an accessory kit (see “”...

  • Page 25: Correct Fork Alignment

    Ensure the fork is correctly aligned by using the notches and grooves as indicated in Figure 2-12 on page Figure 2-12. Correct Fork Alignment A. Alignment groove on standard length Rosemount 2130 B. Alignment notch on flanged Rosemount 2130 C. Alignment notch on extended length Rosemount 2130 Pipe installation Figure 2-13.
  • Page 26 Installation Reference Manual 00809-0100-4130, Rev DC January 2019 Tank installation Figure 2-14. Tank Installation Note The housing/enclosure cannot be rotated. Installation...

  • Page 27: Tightening The Threaded Level Switch

    Reference Manual Installation 00809-0100-4130, Rev DC January 2019 2.3.3 Tightening the threaded level switch Figure 2-15. Tightening the Threaded Rosemount 2130 2.3.4 Insulation Figure 2-16. Insulation 2130***M 2130***E 2130***E A. 2.1 in. (55 mm) ® B. ROCKWOOL surrounds the Rosemount 2130 C.

  • Page 28: Setting The Mode Switch And Switching Time Delay

    Installation Reference Manual 00809-0100-4130, Rev DC January 2019 Setting the mode switch and switching time delay 1. Select “Dry on” or “Wet on” mode. 2. Select 0.3, 1, 3, 10, or 30 seconds for the delay before switching output state. Note There is a five-second delay when changing mode or time delay.

  • Page 29: Led Indication

    Description of mode When the LED is red and flashing, it indicates that the Rosemount 2130 may Normal be uncalibrated, successfully calibrated, has an electrical load problem, or has an internal PCB fault. See the table below for further information.

  • Page 30: Operating Mode

    Installation Reference Manual 00809-0100-4130, Rev DC January 2019 Operating mode Note For SIL 2 compliance, self-check mode must be enabled. See also “Safety Integrity Level (SIL) certification option” on page Selecting self-check operating mode Figure 2-20. Selecting Self-check Operating Mode <...

  • Page 31: Electrical Installation

    A DPST (Double Pole, Single Throw) on/off switch must be installed to safely disconnect the power supply. Fit the DPST switch as close as possible to the Rosemount 2130. Keep the DPST switch free of obstructions. Label the DPST switch to indicate it is the supply disconnection device for the Rosemount 2130.
  • Page 32 Installation Reference Manual 00809-0100-4130, Rev DC January 2019 High level, dry = on Low level, wet = on Dry On Wet On Dry On Wet On Seconds Delay Seconds Delay U = Load off U <4mA <4mA Fuse Fuse Fuse Fuse 2A(T) 2A(T)

  • Page 33: Pnp/Plc Electronics Cassette

    Reference Manual Installation 00809-0100-4130, Rev DC January 2019 2.7.2 PNP/PLC electronics cassette Figure 2-23. PNP Output for Load and Direct PLC Switching (Three-wire, Yellow Label) PLC/PNP OPERATION MODE Dry On Mode Dry On Wet On Isolate Supply Before Removing Seconds Delay Wet On Mode U = 20 - 60 V (dc)

  • Page 34: Dpco Relay Electronics Cassette

    A DPST (Double Pole, Single Throw) on/off switch must be installed to safely disconnect the power supply. Fit the DPST switch as close as possible to the Rosemount 2130. Keep the DPST switch free of obstructions. Label the DPST switch to indicate it is the supply disconnection device for the Rosemount 2130.

  • Page 35: Fault And Alarm Relays (2 X Spco) Electronics Cassette

    A DPST (Double Pole, Single Throw) on/off switch must be installed to safely disconnect the power supply. Fit the DPST switch as close as possible to the Rosemount 2130. Keep the DPST switch free of obstructions. Label the DPST switch to indicate it is the supply disconnection device for the Rosemount 2130.

  • Page 36: Namur Electronics Cassette

    Installation Reference Manual 00809-0100-4130, Rev DC January 2019 2.7.5 NAMUR electronics cassette Figure 2-26. NAMUR (Light Blue Label) OPERATION MODE EN 50227 / NAMUR Dry On Mode Dry On Wet On Seconds Delay Wet On Mode = 2.2 ... 2.5 mA = 0.8 ...

  • Page 37: 8/16 Ma Electronics Cassette

    Reference Manual Installation 00809-0100-4130, Rev DC January 2019 2.7.6 16 mA electronics cassette Figure 2-27. 8/16 mA (Dark Blue Label) OPERATION MODE Dry On Mode 8/16 mA Dry On Wet On Wet On Mode Seconds Delay 15 ... 17 mA U = 24 Vdc Nominal 7.5 ...

  • Page 38: Fault Condition Detected (Self-Check Mode Only)

    Installation Reference Manual 00809-0100-4130, Rev DC January 2019 2.7.7 Fault condition detected (self-check mode only) When a fault condition is detected in the self-check operating mode, the ‘heartbeat’ LED flashes once every half a second. The output from the level switch will then be as follows: Table 2-3.

  • Page 39: Safety Messages

    Failure to follow these installation guidelines could result in death or serious injury. Make sure only qualified personnel perform the installation.  Use the Rosemount 2130 Level Switch (“level switch”) only as specified in this manual.  Failure to do so may impair the protection provided by the equipment.

  • Page 40: Magnetic Test Point

    A magnetic test point is on the side of the housing (Figure 3-1), allowing a functional test of the Rosemount 2130 Level Switch. By touching a magnet on the target, the output will change state for as long as the magnet is held there. Figure 3-1. Magnetic Test Point Inspection Visually examine the Rosemount 2130 Level Switch for damage.

  • Page 41: Maintenance

    Reference Manual Service and Troubleshooting 00809-0100-4130, Rev DC January 2019 Figure 3-2. Visually Examine the Rosemount 2130 Maintenance Figure 3-3. Maintenance Note Only use a soft brush for cleaning. Spare parts “” on page Service and Troubleshooting...

  • Page 42: Troubleshooting

    Service support To expedite the return process outside of the United States, contact the nearest Emerson representative. Within the United States, call the Emerson Instrument and Valves Response Center using the 1 800 654 7768 toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.

  • Page 43: Replacement And Calibration Of Electronic Cassettes

    To replace the cassette 1. Isolate and disconnect the power to the Rosemount 2130 Level Switch, and insulate the ends of the wires. On units with a relay cassette, there may be more than one power source. 2. Remove the cover and disconnect the wires, noting any connections...
  • Page 44 Service and Troubleshooting Reference Manual 00809-0100-4130, Rev DC January 2019 Figure 3-5. Mode Switch Setting (Existing Cassette) This is an example of how the existing cassette may look. Here, the mode switch is set to Dry On Wet On “Dry On” with a one-second delay. Take note of the actual setting.

  • Page 45: Calibration Sequence

    Reference Manual Service and Troubleshooting 00809-0100-4130, Rev DC January 2019 3.8.2 Calibration sequence To calibrate the cassette 1. Ensure that the forks are dry, and the mode switch is set to “Wet On” with the time delay set to 1 second (Figure 3-6).
  • Page 46 Service and Troubleshooting Reference Manual 00809-0100-4130, Rev DC January 2019 Service and Troubleshooting...

  • Page 47: Specifications

    IP66/67 to EN60529, protection NEMA 4X NEMA 4X Emerson is not in a position to evaluate or guarantee the compatibility of the process fluid or other process parameters with the product, options, configuration or materials of construction selected. Specifications and Reference Data...

  • Page 48: Functional

    ECTFE co-polymer coated 316/316L stainless steel (-40) (20) (180) (1.4401/1.4404 dual certified) Process Temperature °F (°C) – only available for a flanged Rosemount 2130. Gasket material for - and 1-in. BSPP (G) is non-asbestos BS7531 1450 (100) Grade X carbon fiber with rubber binder.

  • Page 49: Performance

    Reference Manual Specifications and Reference Data January 2019 00809-0100-4130, Rev DC Minimum and maximum operating Liquid density requirement temperatures Minimum standard density is 37.5 lb/ft (600 kg/m Figure A-2 for operating temperatures.  Minimum density is 31.2 lb/ft (500 kg/m ) when ordered The ambient temperature for a 8/16 mA cassette is with the low-density range option.

  • Page 50: Electrical

    Magnetic test point A magnetic test point is located on the side of the housing, allowing a functional test of the Rosemount 2130 and a system connected to it. By holding a magnet to the target, the output changes state for as long as the magnet is held there.

  • Page 51: Dimensional Drawings

    A. Cable entry M20 x 1.5 or -in. ANPT B. Aluminum or stainless steel housing C. 1.575 (40) A/F hexagon -in. or 1-in. thread Note Dimensions are in inches (millimeters). For hygienic Rosemount 2130 dimensions, see Type 1 drawing downloads on Emerson.com/Rosemount. Specifications and Reference Data...
  • Page 52 B. Aluminum or stainless steel housing -in. or 1-in. thread Note Dimensions are in inches (millimeters). For hygienic Rosemount 2130 dimensions, see Type 1 drawing downloads on Emerson.com/Rosemount. Table A-5. Fork Length for Threaded Rosemount 2130 Process Standard length Minimum length...
  • Page 53 Reference Manual Specifications and Reference Data January 2019 00809-0100-4130, Rev DC Figure A-5. Flange Mounting (Standard Length) 2130***M 2130***E 4.7 (120) 4.7 (120) Allow 1.2 (30) Allow 1.2 (30) to remove cover to remove cover (185) 12.9 (328) Ø1.1 (28) for 1 -in.
  • Page 54 (when mounted horizontally) A. Cable Entry M20x1.5 or -in. ANPT B. Aluminum or stainless steel Housing Note Dimensions are in inches (millimeters). Table A-6. Fork Length for Flanged Rosemount 2130 Standard length Minimum length Maximum length Material fork length code H...

  • Page 55: Ordering Information

    Specification and selection of product materials, options, or components must be made by the purchaser of the equipment. page 39 for more information on material selection. Table A-7. Rosemount 2130 Ordering Information ★ The starred options ( ) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.
  • Page 56 Specifications and Reference Data Reference Manual January 2019 00809-0100-4130, Rev DC Table A-7. Rosemount 2130 Ordering Information ★ The starred options ( ) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.
  • Page 57 Reference Manual Specifications and Reference Data January 2019 00809-0100-4130, Rev DC Table A-7. Rosemount 2130 Ordering Information ★ The starred options ( ) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.
  • Page 58 Certifications. E6 includes G6 requirements. G6 is for use in unclassified, safe area locations only. 13. The requirements of CRN are met when a Rosemount 2130 CSA approved vibrating fork level switch (with Product Certifications code G6, E6, or I6) is configured with stainless steel wetted parts and either NPT threaded or ASME B16.5 2-in.

  • Page 59: Spare Parts And Accessories

    The Rosemount 2130 is SIL2-certified.  The Rosemount 2130 has been independently certified to IEC 61508 as required by IEC 61511. Certification was conducted by Exida.  If required, add “QT” to the end of the model number. For example, 2130 L A 2 E S 9 NN B A 0000 1 NA Q8 QT (Note that you can have one or more OPTIONS codes at the end of the model number).
  • Page 60 Code F (for units with LD option) The Quick Release kit is a set of accessories requiring a Rosemount 2130 with the 2-in. Tri Clamp option and an existing 2-in. NPT process connection on the vessel. For additional information, see the Quick Release kit –...

  • Page 61: European Directive Information

    Note protection requirements by CSA, a nationally recognized The GL approval is not available for a Rosemount 2130 with testing laboratory as accredited by the Standards Council of the Fault and Alarm Relays electronics cassette fitted.

  • Page 62: Safety Integrity Level (Sil) Certification

    A detailed Failure Modes, Effects and Diagnostics Analysis (FMEDA) temperature of 500 °F (260 °C). report for the Rosemount 2130 is available from Emerson. This CSA and FM explosion-proof approved versions of the report details all failure rates and failure modes as well as expected 2130***M are certified for use in ambient temperatures of –40 to 167 °F (–40 to 75 °C), and with a maximum process...
  • Page 63 Year of manufacture: Printed on product label. A certified intrinsically safe barrier is required for intrinsic safety if the 8/16 mA electronics is used in a hazardous area Table B-1. High temperature Rosemount 2130 installation (see below). 2130**9E***********E5***, Factory Mutual (FM)
  • Page 64 FM intrinsically safe and non-incendive approvals: non-metallic parts incorporated in the enclosure of the Rosemount 2130 may generate an 1. The Intrinsically Safe approved Rosemount 2130 may be ignition-capable level of electrostatic charge. used in hazardous locations with flammable gases and...
  • Page 65 Reference Manual Product Certifications January 2019 00809-0100-4130, Rev DC Figure B-1. FM Intrinsically Safe Control Drawing (NAMUR Electronics) Product Certifications...
  • Page 66 Product Certifications Reference Manual 00809-0100-4130, Rev DC January 2019 Figure B-2. FM Intrinsically Safe Control Drawing (8/16 mA Electronics) Product Certifications...
  • Page 67 Reference Manual Product Certifications January 2019 00809-0100-4130, Rev DC Figure B-3. CSA Intrinsically Safe Control Drawing (NAMUR Electronics) Product Certifications...
  • Page 68 Product Certifications Reference Manual 00809-0100-4130, Rev DC January 2019 Figure B-4. CSA Intrinsically Safe Control Drawing (8/16 mA Electronics) Product Certifications...
  • Page 69 Reference Manual Product Certifications January 2019 00809-0100-4130, Rev DC B.9.2 European approvals Specific conditions of use: 1. The temperature class and the maximum surface Note temperature for dust (T**°C) are defined by the appropriate A certified isolating amplifier to IEC 60947-5-6 is required ambient temperature and process temperature.
  • Page 70 Product Certifications Reference Manual 00809-0100-4130, Rev DC January 2019 National Supervision and Inspection Centre for Explosion Markings for 2130***E: 0Exia IIC T5 X (-50 °C  Ta  +80 °C); Protection and Safety Instrumentation (NEPSI) 0Exia IIC T4 X (-50 °C  Ta  +77 °C); intrinsically safe approval 0Exia IIC T3 X (-50 °C ...
  • Page 71 2130N**M***********I1**** and 2130N**M***********I7****: 7. The Rosemount 2130 meets the requirements of clause 6.3.12 (Isolation of circuits from earth or frame) Gas (Ga) and Dust (Da) in EN 60079-11 (IEC 60079-11).
  • Page 72 Process Temp. Classes Instructions specific to hazardous area installations (E1 and E7) Temp. (Ta) (Tp) The following instructions apply to the Rosemount 2130 covered T5, T4, T3, T2, T1 80 °C 80 °C by certificates Sira 05ATEX1129X and IECEx SIR 06.0051X: T4, T3, T2, T1 69 °C...
  • Page 73 Minimum process temperature (Tp) = –40 °C b. Under certain extreme conditions, a non-standard paint on the enclosure of the Rosemount 2130 may generate an ignition-capable level of electrostatic 14. Cable selection charge, Therefore, the Rosemount 2130 shall not be a.
  • Page 74 Level Switch in this section), manufactured by Rosemount 4. The Level Switch should be used with Ex-certified associated Measurement Limited, Emerson Automated Solutions Asia Pacific apparatus to establish an explosion protection system that Pte Ltd., and Rosemount Inc., has been certified by the National can be used in explosive gas atmospheres.
  • Page 75 “Product recycling and disposal” on page 5 contact information). Level Switch in this section), manufactured by Rosemount Measurement Limited, Emerson Automated Solutions Asia Pacific 6. Maintenance should be done in a non-hazardous location. Pte Ltd., and Rosemount Inc., has been certified by the National 7.
  • Page 76 Product Certifications Reference Manual 00809-0100-4130, Rev DC January 2019 Product Certifications...
  • Page 78 +971 4 8118100 The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies. All other marks are the property +971 4 8865465 of their respective owners.

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