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Emerson Rosemount 2130 Quick Start Manual

Emerson Rosemount 2130 Quick Start Manual

Level switch
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Quick Start Guide
00825-0100-4130, Rev DA
June 2020
Rosemount
2130 Level Switch
Vibrating Fork

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Summary of Contents for Emerson Rosemount 2130

  • Page 1 Quick Start Guide 00825-0100-4130, Rev DA June 2020 ™ Rosemount 2130 Level Switch Vibrating Fork...
  • Page 2: Table Of Contents

    Quick Start Guide June 2020 Contents About this guide...........................3 Installation........................... 5 Prepare the electrical connections....................10 Connect wiring and power up.....................26 Configuration..........................30 Operation...........................33 Servicing and troubleshooting....................34 Quick Start Guide...
  • Page 3: About This Guide

    June 2020 Quick Start Guide About this guide This Quick Start Guide provides basic guidelines for the Rosemount 2130. Refer to the Rosemount 2130 Reference Manual for more instructions. The manual and this guide are also available electronically at Emerson.com/ Rosemount.
  • Page 4 Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson. Any continued use of product that has been damaged or modified without the written authorization is at the customer’s sole risk and expense.
  • Page 5: Installation

    June 2020 Quick Start Guide Installation Fork alignment in a pipe installation Figure 2-1: Correct Fork Alignment for Pipe Installation A. Tri Clamp process connections have a circular notch B. Threaded process connections have a groove Fork alignment in a vessel (tank) installation Figure 2-2: Correct Fork Alignment for Vessel (Tank) Installation A.
  • Page 6 Quick Start Guide June 2020 Mounting the threaded version 2.3.1 Seal and protect the threads • Use anti-seize paste or PTFE tape according to site procedures. A gasket may be used as a sealant for BSPP (G) threaded connections. 2.3.2 Threaded vessel (tank) or pipework connection •...
  • Page 7 June 2020 Quick Start Guide 2.3.3 Threaded flange connection Procedure 1. Place the customer-supplied flange and gasket on the vessel (tank) nozzle. Gasket (customer supplied) 2. Tighten the bolts and nuts with sufficient torque for the flange and gasket. 3. Screw the level switch into the flange thread. Tighten using the hexagon only Gasket for BSPP (G) threaded connection Quick Start Guide...
  • Page 8 Quick Start Guide June 2020 Mounting the flanged version Procedure 1. Lower the level switch into the nozzle. Gasket (customer supplied) 2. Tighten the bolts and nuts with sufficient torque for the flange and gasket. Quick Start Guide...
  • Page 9 June 2020 Quick Start Guide Mounting the Tri Clamp version Procedure 1. Lower the level switch into the flange face. Seal (supplied with Tri Clamp) 2. Fit the Tri Clamp. Quick Start Guide...
  • Page 10: Prepare The Electrical Connections

    Fault and Alarm Relays: 20 - 264 Vdc or 20 - 264 Vac (50/60 Hz) Hazardous areas When the level switch is installed in hazardous areas (classified locations), local regulations and the conditions-of-use specified in applicable certificates must be observed. Review the Rosemount 2130 Product Certifications document for information.
  • Page 11 June 2020 Quick Start Guide Wiring diagrams CAUTION • Before use, check the cable glands and blanking plugs are suitably rated. • Isolate supply before connecting the switch or removing the electronics. • The Protective Earth (PE) terminal must be connected to an external earthing system.
  • Page 12 Quick Start Guide June 2020 Table 3-1: Direct Load Functions Mode: dry on, high level alarm Mode: wet on, low level alarm < 4 mA < 4 mA 12 V 12 V Fuse Fuse Fuse Fuse 2A(T) 2A(T) (Ground) (Ground) 2A(T) 2A(T) (Ground)
  • Page 13 June 2020 Quick Start Guide 3.5.2 PNP/PLC electronics cassette Figure 3-2: PNP Output for Load and Direct PLC Switching (Yellow Label) Isolate supply before making connections. Example of external wiring Fuse 2A(T) (Ground) U = 20 - 60 V (dc) <...
  • Page 14 Quick Start Guide June 2020 Table 3-2: PNP/PLC Cassette Functions Mode: dry on, high level alarm Mode: wet on, low level alarm PLC (positive input) <100 mA <100 mA < 3 V < 3 V (Ground) (Ground) (Ground) (Ground) PNP dc <...
  • Page 15 A Double Pole, Single Throw on/off switch must be fitted for safe disconnection of the power supply. Fit the DPST switch as near as possible to the Rosemount 2130. Keep the DPST switch free of obstructions. Label the DPST switch to indicate it is the supply disconnection device for the Rosemount 2130.
  • Page 16 Quick Start Guide June 2020 Table 3-3: Relay Cassette Functions Mode: dry on, high level alarm Mode: wet on, low level alarm NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO Quick Start Guide...
  • Page 17 A Double Pole, Single Throw on/off switch must be fitted for safe disconnection of the power supply. Fit the DPST switch as near as possible to the Rosemount 2130. Keep the DPST switch free of obstructions. Label the DPST switch to indicate it is the supply disconnection device for the Rosemount 2130.
  • Page 18 Quick Start Guide June 2020 Table 3-4: Relay Cassette Functions Mode: dry on, high level alarm Mode: wet on, low level alarm (Alarm) (No fault) (Alarm) (No fault) (No alarm) (No fault) (No alarm) (No fault) NC C NO NC C NO NC C NO NC C NO NC C NO...
  • Page 19 FAULT A. A certified intrinsically safe isolating amplifier to IEC 60947-5-6 Note • This cassette is suitable for Intrinsically Safe (IS) applications and requires a certified isolating barrier. See the Rosemount 2130 Product Certifications document for Intrinsically Safe approvals. •...
  • Page 20 Quick Start Guide June 2020 Table 3-5: NAMUR Cassette Functions Mode: dry on, high level alarm Mode: wet on, low level alarm > 2.2 mA > 2.2 mA < 1.0 mA < 1.0 mA Quick Start Guide...
  • Page 21 FAULT A. A certified intrinsically safe isolating amplifier to IEC 60947-5-6 Note • This cassette is suitable for Intrinsically Safe (IS) applications and requires a certified isolating barrier. See the Rosemount 2130 Product Certifications document for Intrinsically Safe approvals. •...
  • Page 22 Quick Start Guide June 2020 Table 3-6: 8/16 mA Cassette Functions Mode: dry on, high level alarm Mode: wet on, low level alarm > 15 mA < 8.5 mA > 15 mA < 8.5 mA (Ground) (Ground) (Ground) (Ground) 3.5.7 Fault condition detection (self-check mode only) When a fault condition is detected in the self-check operating mode, the heartbeat LED flashes once every half a second and every third flash is...
  • Page 23 June 2020 Quick Start Guide Table 3-7: Fault Condition Detection (Self-check Mode Only) Direct load PNP dc < 100 mA < 4 mA Fuse Fuse 2A(T) 1A(T) < 100 mA DPST (=Fault) (=Fault) (=Fault) DPCO relay NAMUR 8/16 mA (=Fault) <...
  • Page 24 Quick Start Guide June 2020 Grounding Always ground the housing in accordance with national and local electrical codes. 3.6.1 Grounding using the cable shield Make sure the instrument cable shield is: • Trimmed close and insulated from touching the level switch housing. •...
  • Page 25 June 2020 Quick Start Guide 3.6.2 Grounding the housing of a level switch Figure 3-8: Ground Screws A. External ground screw Quick Start Guide...
  • Page 26: Connect Wiring And Power Up

    The cover must also not to be removed in extreme environmental conditions. • Versions of the Rosemount 2130 with explosion-proof/ flameproof approvals have a cover-lock to be undone first. 3. Remove the plastic plugs.
  • Page 27 June 2020 Quick Start Guide 5. Connect the cable wires (see Wiring diagrams for other cassettes). 6. Ensure proper grounding (see Grounding). 7. Tighten the cable glands. Apply PTFE tape or other sealant to the threads. Note Make sure to arrange the wiring with a drip loop. Quick Start Guide...
  • Page 28 Quick Start Guide June 2020 8. Plug and seal the unused conduit connection to avoid moisture and dust accumulation inside the housing. Apply PTFE tape or other sealant to the threads. Quick Start Guide...
  • Page 29 June 2020 Quick Start Guide 9. Attach and tighten the cover. Make sure the cover is fully engaged. Required for explosion-proof/flameproof installations only: The cover must be fully engaged to comply with explosion-proof requirements. 11. Re-lock the cover. 12. Connect the power supply. Quick Start Guide...
  • Page 30: Configuration

    Quick Start Guide June 2020 Configuration Set the mode and time delay for the output All electronics cassettes have a rotating switch for setting the electrical output to be on when the fork is sufficiently dry ("Dry On") or when the fork is sufficiently wet ("Wet On").
  • Page 31 June 2020 Quick Start Guide Figure 5-2: Typical Settings for High Level Applications Dry On Wet On Seconds Delay A. Mode “Dry On” and 1 second time delay Figure 5-3: Typical Settings for Low Level Applications Dry On Wet On Seconds Delay A.
  • Page 32 Quick Start Guide June 2020 Set the operating mode All versions of the Rosemount 2130 have two operating modes: • Normal mode (Red LED) • Self-check mode (Yellow LED) Note For SIL 2 compliance, self-check mode must be enabled. Review the...
  • Page 33: Operation

    1 every 4 seconds Load fault; load current too high; load short circuit 2 times / second Indication of successful calibration 3 times / second Contact Emerson to report an internal PCB fault is being indicated. Problem (e.g. supply) Set the operating mode.
  • Page 34: Servicing And Troubleshooting

    A magnetic test point is marked on the side of the housing to allow a functional test of the Rosemount 2130 in the overall system. By touching a magnet to the target, the output from the level switch will change state while the magnet is present.
  • Page 35 Maintenance Figure 7-3: Maintenance Note Only use a soft type brush for cleaning. Spare parts See the Rosemount 2130 Product Data Sheet for the latest information about spare parts. Replacement and calibration of cassettes When replacing a damaged or faulty electronics cassette, it is necessary to calibrate the replacement cassette to the operating frequency of the fork sensor.
  • Page 36 Set a longer switching time delay. Excessive electrical noise. • Suppress the cause of the interference. Cassette has been fitted from • Fit the factory supplied another Rosemount 2130. cassette and then calibrate. (See Replacement and calibration of cassettes). Quick Start Guide...
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  • Page 38 Quick Start Guide June 2020 Quick Start Guide...
  • Page 39 June 2020 Quick Start Guide Quick Start Guide...
  • Page 40 The Emerson logo is a Twitter.com/Rosemount_News trademark and service mark of Emerson Electric Facebook.com/Rosemount Co. Rosemount is a mark of one of the Emerson Youtube.com/user/ family of companies. All other marks are the RosemountMeasurement property of their respective owners.