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Related Manuals for SICK Omni CLX 490-0010
Summary of Contents for SICK Omni CLX 490-0010
- Page 1 O P E R A T I N G I N S T R U C T I O N S CLX490 Compact OMNI Scanner for Bar Codes Omni Line...
- Page 2 Microsoft Corporation in the USA and other countries. Netscape Navigator is a registered trademark of the Netscape Communications Cooper- ation, USA. I-ViewPro is a registered trademark of EnReach Technology, Inc., USA. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
- Page 3 Chapter 6.4 Configuring (parameterization) the CLX, Page 6-5 • Troubleshooting – Chapter 8 Troubleshooting, Page 8-1 • Finding information – Table of contents, Page E-5 – Index, Page 10-45 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 4 17. Save the parameter set as a configuration file "*.scl" in the "CLV-Setup" program. The CLX can then be operated with the application-specific settings. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 5: Table Of Contents
Mounting the sensors for detecting the object distance........4-9 Dismantling the device ......................4-10 Electrical installation ....................5-1 Installation sequence ......................5-1 5.1.1 SICK Connection Modules (overview) ..............5-1 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 6 6.6.3 Warning messages ......................6-23 6.6.4 Error messages....................... 6-24 Switching off the CLX ......................6-24 Maintenance......................... 7-1 Cleaning the CLX during operation ..................7-1 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
- Page 7 Installing the software ....................10-15 10.6.3 Starting CLV-Setup ......................10-17 10.6.4 User interface ........................10-19 10.6.5 Functions .........................10-19 10.6.6 CLV-Setup Help......................10-20 10.6.7 Transferring parameter sets between CLV-Setup and the CLX....10-21 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 8 10.14 Supplementary documentation ..................10-38 10.15 Glossary ..........................10-39 10.16 Copy of the EC Declaration of Conformity ..............10-45 10.17 Index............................10-47 10.18 Bar code example......................10-51 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
- Page 9 Extract: Default parameter settings of the CLX 490 ...........6-2 Table 6-2: Reading distances for default settings..............6-4 Table 6-3: Guide: Parameterizing the autofocus mode (Part 1) ...........6-9 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 10 Table 10-13: Accessories: cables and connector covers for the CLX with heater ..10-36 Table 10-14: Accessories: plug-in connections ................10-36 Table 10-15: Accessories: network controller ................10-36 Table 10-16: Supplementary documentation in English language ........10-38 E-10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
- Page 11 Fig. 10-13: CLV-Setup: entering commands in the Terminal Emulator......10-23 Fig. 10-14: Required distance between the bar codes on an object ........ 10-25 E-11 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 12 Fig. 10-19: Reproduction of the declaration of conformity (Page 2, reduced in size) .10-46 Fig. 10-20: Scannable bar codes with various module widths (print ratio 2:1) .....10-51 E-12 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 13: Notes On This Document
For further information on the design of the bar code scanner or on bar code technology in general, please contact the Division Auto Ident at SICK AG. 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 14: Symbols
Here you have to do something. This symbol characterizes single-step operating instructions. Multiple-step operating instructions are characterized by sequential numbers. Ö Here you select a function of the "CLV-Setup" user interface. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 15: Safety Information
As an option, the CLX can be used with other devices, e. g. CLV 490, in an OMNI Portal Sy- stem. Any warranty claims vis-à-vis SICK AG will be rendered invalid if the device is used for any other purpose or if changes are made to the device, also as part of the mounting and electrical installation procedures. -
Page 16: Fig. 2-1: Laser Warning Labels On The Clx (Applicable For Europe)
(not included in the scope of delivery) must be provided on the machine beside the emergence aperture of the laser beam. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 17: Quick Stop And Quick Restart
Switch on the power supply. The CLX resumes operation with the parameter set that was last stored permanently and reset the daily operating data. 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 18: Environmental Information
(electronic scrap). See also Chapter 7.3 Disposal, Page 7-2. SICK AG currently does not accept delivery of unusable or irreparable devices. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 19: Product Description
System requirements CLX without heater The following are required to start up and operate the CLX without heater: 1. A SICK Connection Module to provide the power supply and connect the data and func- tion interfaces. Available types: – For connecting one CLX: AMV 60-011 (no. -
Page 20: Chapter 3.1.1 Scope Of Delivery, Page
CLX with heater The following are required to start up and operate the CLX with heater: 1. A SICK Connection Module from the AMV 100 or AMV 200 series to provide the power supply and connect the data and function interfaces. -
Page 21: Design
ž LED (status indicators) › Blind hole thread M 4, 10 mm deep, for the connector cover Design of the Fig. 3-1: CLX 490 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 22: Method Of Operation
CLV-Setup software or via the host interface/terminal interface using command strings. System, warning, and error messages help you configure the device and locate the source of errors during startup and reading mode. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 23: Autofocus Function
Measured distance Optimum focus position: measured distance plus offset for maximum Depth of field (DOF) Fig. 3-3: Optimization the depth of field for the object 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 24: Event-Controlled Dynamic Focus Control
For information on applications and operating procedures, see Chapter 10.3 Installing and operating the external parameter memory, Page 10-8. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 25: Indicators And Control Elements
Fig. 3-5: LEDs The meaning of the LEDs in the various operating modes/functions is shown in Table 3-2, Page 3-8 Table 3-3, Page 3-9. 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 26: Table 3-2: Meaning Of Leds: Clx Without External Parameter Memory
"CLV-Setup" program. Download to CLX! TART WITH THE INTERNAL ARAMETERS EVICE ONFIGURATION Table 3-2: Meaning of LEDs: CLX without external parameter memory © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 27: Table 3-3: Meaning Of Leds: Clx With External Parameter Memory
Page 8-5 2) Stops blinking when you switch from Reading mode to Parameterization mode Table 3-3: Meaning of LEDs: CLX with external parameter memory 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 28 • Blinks five times a second if reading rate 70 % ... 90 % • Lights up constantly if reading rate > 90 % Table 3-3: Meaning of LEDs: CLX with external parameter memory 3-10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 29: Installation
CLX) 4.2.3 Required auxiliary parts • 2 screws M 6 for securing the SICK mounting bracket to the base. The screw length depends on the wall thickness of the base. • Set of laser warning labels (if necessary) •... -
Page 30: Replacing The Laser Warning Label
The CLX can be mounted at a maximum distance of 1 200 m from the host without a connection to the SICK network or a bus. In practice, however, the distance depends on the physical configuration of the host interface and the data transfer rate (see... -
Page 31: Mounting Accessories
Mounting possibilities of the CLX with angle bracket no. 2 022 996 The dimensions of the angle bracket is shown in Chapter 10.13 Dimensioned drawings of the accessories, Page 10-37. 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 32: Distance Between The Clx And The Bar Code
Tilt α (azimuth) Omnidirectional Pitch β Max. 45° Skew γ Max. 45° Table 4-1: Permissible reading angles between the scan lines and bar code © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 33: Count Direction Of The Code Position Cp
The CLX outputs the CP value on the host interface for each bar code in the reading result. The values are displayed as a 3-digit number in the associated separator. 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 34: Mounting And Adjusting The Device
9-pin "Service" plug of the AMV/S 60 (see Page 5-15). 3. Start Windows and the "CLV-Setup" program (see Chapter 10.6.3 Starting CLV-Setup, Page 10-17). © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... - Page 35 (see Chapter 6.4.3 Guide to parameterization menu, Page 6-8). 16. Tighten the screws on the CLX. The CLX is aligned with the bar code. 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved...
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Page 36: Mounting The External Components
8. Repeat the procedure with the conveyor switched on. Check whether the reading procedure is synchronized with the objects. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 37: Mounting The Sensors For Detecting The Object Distance
"IN 0 ... IN 4" switching inputs are selected for dynamic focus control. Object distance DC 8 Reading distance DC 2 DC 1 DC = Distance Configuration Fig. 4-7: Mounting example for object distance detection 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 38: Dismantling The Device
When removing the device from service for the last time, please dispose of it in an environmentally-friendly manner, as described in Chapter 7.3 Disposal, Page 7-2. 4-10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 39: Electrical Installation
Electrical installation Installation sequence • Connect the CLX to a SICK Connection Module from the series AMV/S, BMV/BMH 10 or BMS 20, or using a customer-specific wiring configuration • Connect the data and function interfaces of the CLX in the module •... -
Page 40: Electrical Connections And Cables
Table 5-2: Cables for connecting the CLX For technical data on the cables, see Chapter 10.12.4 Cables, external parameter memo- ries and plug cover, Page 10-35. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 41: Connections/Cables For The Amv/S Connection Module
The module can be used to establish a connection to the host (point-to-point) or integrate the device in a SICK network or daisy-chain configuration (pass-through or master/slave configuration). The module is available in several variants... -
Page 42: Connections/Cables For The Bus Connection Modules Bmv 10 And Bms 20
2 020 981 • with one 9-pin D Sub cable connector and one open end, no. 2 020308 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 43: Connections/Cables For The Ip 65 Connector Cover (Connection To Amv 100/200 Or Bmv 10)
CLX, the temperature must not drop below max. –40 °C. Recommendation Use the external parameter memory no. 2 020 267 (open cable ends) for connecting the device to non-SICK Power packs/wiring configurations. 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 44: Connector Pin Assignment
Pin 1 is jumpered with Pin 1 of the "Host/Term" connection in the CLX Table 5-4: Pin assignment of the 15-pin D Sub HD "I/O" socket © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 45: External Parameter Memory No. 2 020 307/2 021 689 (Optional Accessory), Connector Cover No. 2 021 298
1) Pin 1 is jumpered with Pin 1 of the "Host/Term" connection in the CLX Table 5-6: Pin assignment of the 15-pin D Sub HD "I/O" cable socket 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 46: Preparations For Electrical Installation
Power-up delay The selected device number (default: 1) affects the power-up delay of the device. This is useful if a large number of CLX (e. g. in the SICK network) are to be supplied from one power source. Table 5-9 contains a list of the available intervals. -
Page 47: Non-Sick Power Supply Unit/Connections Without The Connection Module5-9
5.4.3 Non-SICK Power supply unit/connections without the Connection Module Power output If a non-SICK Power supply unit is used instead of the AMS 60, it must be capable of providing the following voltage and power values: • for CLX without heater: 18 ... 30 V DC, min. 20 W continuous power output •... -
Page 48: Table 5-11: Wire Color Assignment Of The Cable No. 2 020 264
2 020 981. Connect the free cable ends accordingly. The wire Table 5-12 Table 5-13. color assignments are shown in CLX with heater: Available on request. 5-10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 49: Table 5-12: Wire Color Assignment Of Cable 1 For External Parameter Memory No. 2 020 981
Pin 1 is jumpered with Pin 1 of the "Host/Term" connection in the CLX Table 5-13: Wire color assignment of cable 2 for external parameter memory no. 2 020 981 5-11 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 50: Table 5-14: Wire Color Assignment Cable 1 For Connector Cover No. 2 021 267
Grey-brown TxD (RS 232), Host – – Shield Orange Table 5-15: Wire color assignment cable 2 for connector cover no. 2 021 267 5-12 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 51: Electrical Installation Procedur
5.5.3 Connecting the supply voltage a) SICK AMV/S and BMV 10 Connection Modules If the CLX is powered via the SICK Connection Modules, the supply voltage does not have to be wired separately. Connecting the CLX without external parameter memory: 1. -
Page 52: Connecting The Host Interface
SICK (start character: STX, stop character: ETX, no request for repeat: none, timeout: 50 ms) Table 5-16: Communication parameters for the host interface (default setting) 5-14 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 53: Connecting The Can Interface
5.5.5 Connecting the CAN interface For information on the connection and parameterization of the CLX for use in a SICK scanner network or in a CANopen network, see the Operating Instructions "Using the CAN interface" (no. 8 009 180, English version) 5.5.6... -
Page 54: Connecting The Switching Inputs
Chapter 5 Electrical installation Operating Instructions Compact OMNI Scanner 3. Switch on the PC and power supply to the SICK Connection Module. Chapter 10.6.3 Starting CLV-Setup, 4. Set the communication parameters (see Page 10-17). In the default configuration, the terminal interface outputs the reading result in reading diagnosis mode. -
Page 55: Table 5-18: Pin And Terminal Assignment For "In 0
For connecting the host interface via the AMV/S 60 Connection Module, see the Operating Instructions for the "AMV/S 60 Connection Module" (no. 8 008 296). 5-17 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 56: Table 5-19: Characteristic Data Of The "In 0
1) 1 = energized (active); 0 = deenergized (inactive) 2) Distance configuration (DC): data record for focus position Table 5-20: Dynamic focus control: switching inputs/distance configuration assignment table 5-18 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 57: Connecting The "Result 1
Table 5-21: Pin and terminal assignment for "Result 1 ... Result 4" switching outputs ¾ Connect the outputs as shown in Fig. 5-6. 5-19 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 58: Table 5-22: Characteristic Data Of The "Result 1
To check the switching functions using a high-impedance digital voltmeter, connect a load to the outputs to prevent incorrect voltage values/switching statuses from being displayed. 5-20 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 59: Operation
CLV-Setup prints out the complete set of default settings in the form of a table. The header contains the company and user names that were entered during the CLV-Setup installation routine. 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 60: Default Settings Of The Clx 490 Compact Omni Scanner
RS 232, 9 600 bit/s, 8 data bits, no parity, 1 stop bit (values cannot be changed) Function Reading diagnosis Table 6-1: Extract: Default parameter settings of the CLX 490 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 61: Quick Start
Fig. 6-1: Bar code pattern (Code 39; module width 0.35 mm; Print ratio 2:1) 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 62: Switching The Clx With External Parameter Memory Connected On For The First Time With The Factory Default Settings
Switching the CLX with external parameter memory connected on for the first time with the factory default settings 1. Connect the CLX to the SICK AMV/S 60 Connection Module via the external parameter memory no. 2 020 307 using the two cables. -
Page 63: Configuring (Parameterization) The Clx
Unknown parameters can be edited in the E tab by follo- XTRAS wing the conventions for command strings. When the parameter set is then saved, these parameters are also saved. 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 64: Function Of The Tabs In Clv-Setup (Overview)
Reading distance configuration for event-controlled focus control (focus position, assignment table) • Trigger source for the focus control (if event-controlled) • Adjustment to bar code characteristics © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... - Page 65 Test string function • Output sequence and sort criteria for reading more than one bar code per reading pulse • Format mask and its structure 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved...
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Page 66: Guide To Parameterization Menu
Ö Ö • Poor quality bar code print Code label characteristics EADING CONFIGURATION Ö Ö • Relative module width Code label characteristics EADING CONFIGURATION © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 67: Table 6-3: Guide: Parameterizing The Autofocus Mode (Part 1)
– focus release point ❍ ❍ 6. Teach-in background – ✖ : required ❍: optional Table 6-4: Guide: Parameterizing the autofocus function (Part 2) 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 68: Table 6-5: Guide: Parameterizing The Event-Controlled Focus Control
– Generated by Trigger Source or – Timer or – Generated by "IN 4" switching input Table 6-6: Guide: Parameterizing the reading trigger source 6-10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 69: Table 6-7: Guide: Parameterizing The Laser Timeout
The necessary calculations are provided in Chapter 10.8.1 Calculating the necessary bar code distance if several bar codes are read on each object, Page 10-25. 6-11 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 70 UXILIARY NTERFACE f) Defining the start option for accessing the parameter set Ö • On the D choose S EVICE ONFIGURATION TART WITH 6-12 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 71: Operating Modes And Outputing The Reading Result
Good Read, and Fig. 6-4, Page 6-15 for No Read. 6-13 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 72: Fig. 6-2: Clv-Setup: Displaying The Reading Result In The Terminal Emulator
= Object number (for tracking) 1) not relevant for autofocus function Fig. 6-3: Reading result of the terminal interface: structure for Good Read 6-14 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 73: Fig. 6-4: Reading Result Of The Terminal Interface: Structure For No Read
CLX switches off the laser diode. The CLX displays the reading result in the output win- dow of the Terminal Emulator. The "Read Result" LED lights up for a duration of 100 ms (default setting). 6-15 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 74: Percentage Evaluation
The LED blinks five times per second if the reading quality is 70 % ... 90 % – The LED is lit continuously if the reading quality is > 90 % 6-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 75: Background Teach-In
The CLX outputs a message once the teach-in procedure has been successfully com- pleted (see Fig. 6-6, Page 6-18). The CLX has then learned the ambient background. 6-17 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 76: Fig. 6-6: Clv-Setup: Dialog Window For Running The Background Teach-In
An example of a distance profile is shown in Fig. 6-7, with part A of the scan line. Fig. 6-7: CLV-Setup: Display of the learned background 6-18 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 77: Displaying And Editing Operating Data
In the default setting, the CLX only outputs the error status ST in the separator via the host interface. 6-19 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 78: Monitor Host Interface
Fig. 6-1, Page 6-3. 5. Click the SW-T button or press [F8]. RIGGER CLV-Setup outputs the reading result in the Terminal Emulator. Example: "O 0123412345". 6-20 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 79: Fig. 6-9: Clv-Setup: Displaying The Reading Result Of The Host Interface In The Terminal Emulator With Direction Identifier At The Beginning (In This Case: O = Output)
ERMANENT The CLX outputs the selected elements in the data output string of the host interface with the next reading result. 6-21 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 80: Auxiliary Input
Chapter 8.3.1 CLX without external parameter memory, Page 8-2, lists the error keys toge- ther with the associated corrective measures. 6-22 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 81: Executing Clx Functions Interactively
Table 6-10 lists the warning messages in alphabetical order together with the associated corrective measures. 6-23 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 82: Error Messages
3. Make the necessary entries in the dialog box and confirm these. CLV-Setup prints out the current configuration file in the form of a table. 6-24 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 83: Maintenance
Use soft, lint-free cloth. ¾ If necessary, clean the LEDs on the rear of the device. Clean here Fig. 7-1: Cleaning the reading window 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 84: Maintenance
5. Send the chassis and cover (aluminium) to be recycled. 6. Send the electronic modules for disposal as problem waste. At present, SICK AG does not accept any unusable or irreparable devices. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 85: Troubleshooting
CLX outputs the message: "Laser safety timeout" on the terminal interface. The reading interval must be terminated by resetting the trigger signal. The laser diode is activated again by the next reading trigger. 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 86: Error Messages
It therefore loads the default set- ting of the distance configura- tions. Table 8-1: Error messages output on the terminal interface © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... - Page 87 Table 8-1: Error messages output on the terminal interface 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 88 CLX, were changed sub- CLX! switching input. sequently • RK 512: without reaction tele- gram. Table 8-1: Error messages output on the terminal interface © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 89: Led Error Messages For The External Parameter Memory
2) Flashing stops when the device switches from Reading mode to Parameter mode (e. g. during download from CLV-Setup). Table 8-2: LED error messages for access to the external parameter memory 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 90 CLX briefly and monitor the "Device Ready" LED as described under 1. Table 8-2: LED error messages for access to the external parameter memory © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 91: Messages For Errors Accessing The External Parameter Memory
It has loaded the internal parame- ter set to its RAM. Table 8-3: For messages for problems accessing the external parameter memory 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 92 Table 8-2, Page 8-5 (Error type: 101, 114) set with tolerated errors to its RAM. Table 8-3: For messages for problems accessing the external parameter memory © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 93: St Error Status In The Reading Result Of A Bar Code
C32 bar codes (output as 9-digit deci- mal values). Table 8-4: Meaning of the ST error status in the reading result 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 94: General Malfunctions: Clx Not Ready
(Trigger parameterization menu, mode: sensor input/serial in- Page 6-8, Section Adjust La- terface) ser timeout Table 8-5: Troubleshooting: restoring operation (Reading mode) 8-10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 95: Malfunctions In Reading Mode: Reading Trigger Errors
DIT READING RIGGER section: is Gener- ND OF EADING NTERVAL ated by Trigger Source selected? Table 8-6: Troubleshooting: reading trigger errors in Reading mode 8-11 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 96: Malfunctions In Reading Mode: Result Output Errors
CLX and/or reconfigure distance configuration. If ok, choose SMART DECO . Download to CLX. Table 8-7: Troubleshooting: result output errors in Reading mode 8-12 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... - Page 97 Is the T RANSMIT HECK IGIT checkbox activated? Change if neces- sary. Download to CLX! Table 8-7: Troubleshooting: result output errors in Reading mode 8-13 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved...
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Page 98: Malfunctions In Reading Mode: Errors In The Result Status Output
CLX may be defective. The CLX does not contain any components that can be repaired by the user. Please contact your local SICK office or subsidiary. The telephone and fax numbers are list- ed on the back page of this manual. -
Page 99: Technical Data
2) Reading interval: time window generated internally for evaluating the code. 3) With plug cover or plug cover with parameter memory Table 9-1: Technical specifications of the CLX 490-0010 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 100: Data Sheet Clx 490-0011 Compact Omni Scanner
Drilled hole, M 6, 7 mm deep Blind hole thread, ∅ 3.6 mm, 6 mm deep All values in mm Fig. 9-1: Dimensions of the CLX 490 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 101: Appendix
> 75 % Table 10-1: Reading conditions for specification diagrams Note The min. and max. reading distances are measured radially by the CLX. 10-1 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 102: Reading Performance Data Compact Omni Scanner
Appendix Chapter 10 Operating Instructions Compact OMNI Scanner 10.2.2 Reading performance data Compact OMNI Scanner Fig. 10-1: Diagram: Reading field (reading limits) 10-2 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 103: Fig. 10-2: Scanning Frequency As A Function Of The Reading Distance And Resolution
0.35 mm Reading conditions: 0.50 mm Table 10-1, Page 10-1 Fig. 10-2: Scanning frequency as a function of the reading distance and resolution 10-3 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 104: Reading Field And System Dimensions
Reading field and system dimensions Fig. 10-3: Required mounting position of the CLX above the conveyor belt (resolution 0.30 mm, conveyor belt width 300 mm) 10-4 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 105: Fig. 10-4: Required Mounting Position Of The Clx Above The Conveyor Belt (Resolution 0.35 Mm, Conveyor Belt Width 400 Mm)
Chapter 10 CLX 490 Fig. 10-4: Required mounting position of the CLX above the conveyor belt (resolution 0.35 mm, conveyor belt width 400 mm) 10-5 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 106: Fig. 10-5: Required Mounting Position Of The Clx Above The Conveyor Belt (Resolution 0.50 Mm, Conveyer Belt Width 400 Mm)
Compact OMNI Scanner Fig. 10-5: Required mounting position of the CLX above the conveyor belt (resolution 0.50 mm, conveyer belt width 400 mm) 10-6 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 107: Fig. 10-6: Depth Of Field As A Function Of Module Width And Focus Position At A Belt Width Of 400 Mm
1700 1800 Fig. 10-6: Depth of field as a function of module width and focus position at a belt width of 400 mm 10-7 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 108: Installing And Operating The External Parameter Memory
The "Device Ready" and "Read Result" LEDs indicate whether the external memory was accessed successfully. The CLX also outputs plain-text messages for trouble- shooting purposes on the terminal interface. 10-8 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 109: Installation And Electrical Connection
The "Device Ready" LED blinks for approx. 10 s and then lights up constantly. The data in the CLX is lost when the device is switched off. 10-9 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 110: Switching On The Device For The First Time
Adjust the parameter set in the external parameter memory as described in Chapter 6.4.1 Configuring the CLX via the user interface of CLV-Setup, Page 6-5. 10-10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 111: Meaning Of The Leds
CLX to CLV-Setup and then download it again to the CLX with the P ERMANENT storage option. When asked to do so, adjust the external memory again. 10-11 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 112: Optional Heating
[°C] The temperature enables the operating voltage for the CLX internally Time [min] Fig. 10-10: CLX with heater: Temperature curve inside the housing 10-12 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 113: Electrical Installation
If the CLX with integrated heater is used outdoors, it should be installed in a protective hous- ing to prevent the front window from being damaged by rain, snow, or dust. The housing also acts as a wind protector. 10-13 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 114: System Messages
"internal parameters copied to external memory" successfully copied to the external parameter memory. Table 10-4: Additional CLX system messages for the connected parameter memory 10-14 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 115: Installing And Operating The "Clv-Setup" Program
6. Then confirm the installation message by clicking OK. 7. Restart the PC. The Windows DLL files are possibly updated. The "CLV-Setup" program and CLV-Setup Help are installed and ready. 10-15 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 116 The new version of CLV-Setup is installed. The configuration files of the old version can be used again. 10-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 117: Starting Clv-Setup
The default setting the first time the device is used is the CLV 41x. The software then loads the internal device description for this CLV type and displays the default values on the tabs. 10-17 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 118: Fig. 10-11: Clv-Setup: Result Display Of The Autobaud Detect Function
CLV-Setup then uploads the current parameter set from the RAM of the CLX to its database and displays the values on the tabs. You can edit the current parameter set on the tabs. 10-18 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 119: User Interface
• Upload the default parameter set from the database • Automatic communication attempt with the CLX when the program is started 10-19 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 120: Clv-Setup Help
6. Click on a parameter in the list for a description. CLV-Setup Help then displays the associated help text in the right-hand frame and jumps to the parameter heading. 10-20 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 121: Transferring Parameter Sets Between Clv-Setup And The Clx
If the program detects an error, it outputs a warning and enters the problem parameter/ value in the window on the E tab. XTRAS 10-21 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 122: Log File In The Terminal Emulator
In this way, for example, you can prevent CLV-Setup from attempting to establish a connection when a CLX is not connected. 10.6.11 The CLV Assistant The CLV Assistant is not suitable for parameterizing the CLX 490. 10-22 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 123: Configuring A Clx With Command Strings
, and press the [Return] key. The command is sent to the CLX. The CLX answers with an echo if the command was syntactically correct (in most cases). 10-23 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 124 The parameter values directly changed with command strings in the CLX are registered and shown only after the parameter set is uploaded from the CLX. A list of command strings is available on request. 10-24 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 125: Calculating Parameter Values For Setting The Clx
Rule of thumb: the blank zone should surround the bar code completely! Fig. 10-14: Required distance between the bar codes on an object 10-25 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 126: Tables
Table 10-6: Formulas for calculating the code length of a bar code 10-26 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 127: 10.10 Special Applications And Procedures
ARAMETERS 6. Confirm the dialog box by choosing the T storage option. EMPORARY The terminal interface then operates temporarily in "Auxiliary input" mode. 10-27 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 128: Fig. 10-16: Clv-Setup: Auxiliary Input On The Terminal Emulator
6. Once the active reading pulse has ended, the CLX sends the data received from the PC to the host via the host interface. Fig. 10-16: CLV-Setup: auxiliary input on the Terminal Emulator 10-28 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 129: Table 10-7: Communication Parameters On The Terminal/Pc For The Auxiliary Input
Once the active reading pulse has ended, the CLX sends the data received from the PC to the host via the host interface. If you are using the ST 1100 decoder from SICK, for example, set the communication pa- rameters and data output as shown in Table 10-8. -
Page 130: Daisy-Chain Configuration (Data Forwarding Or Master/Slave Arrangement)
(Order no. 8 009 180, English edition). 10.10.9 Integration in an OPS reading system See Operating Instructions "Omni Tracking System OTS 400" (Order no. 8 008 869, English edition). 10-30 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 131: Replacing A Clx (Copying The Parameter Set)
The new device, however, outputs an error message in CLV-Setup for each of these parame- ters/values when the parameter set is downloaded. 10-31 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 132: 10.11.2 Importing The Parameter Set From The External Memory
10-32 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 133: 10.12 Accessories
6 021 188 BMH 10-0111 Bus Module for connecting a CLX 490 to a DeviceNet, see BMH 10-0111 Table 10-11: Accessories: bus connection modules 10-33 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 134 Power cable for BMS 20, 3-wire, length 2 m, with 3-pin connector (grounding) and one open end (stripped) Table 10-11: Accessories: bus connection modules 10-34 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 135: 10.12.4 Cables, External Parameter Memories And Plug Cover
Table 10-12: Accessories: cables and connector covers for the CLX without heater Note Other cable lengths/types for CLX without heater available on request. 10-35 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 136: 10.12.5 Plug-In Connections
Table 10-14: Accessories: plug-in connections 10.12.6 Reading pulse generators The SICK catalog "SENSICK Sensors for Automation" (order no. 8 006 530, English edition) contains a large selection of photoelectric switches and photoelectric proximity switches as well as the associated accessories (brackets, connection cables). -
Page 137: 10.13 Dimensioned Drawings Of The Accessories
2 x cylinder head screws M 6 x 10 mm, self-locking Drill holes for fixation of CLX Fig. 10-17: Dimensions of the angle bracket, single No. 2 022 996 10-37 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 138: 10.14 Supplementary Documentation
CLX, functions) On request Command strings Description of the command strings for the CLX functions Table 10-16: Supplementary documentation in English language 10-38 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 139: 10.15 Glossary
CAN interface Can be used for building a quick SICK specific CAN Scanner Network with several functions (e.g. multiplex function, master/slave configuration) or for the integration into an existing CAN network according to the CANopen protocol. - Page 140 PC to the RAM of the CLX. CLV-Setup transfers either a complete copy of the CLX (D CLX) to the memory (RAM) or just the edited parameters using the OWNLOAD TO 10-40 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
- Page 141 Main data interface on the CLX with configurable data output format. Used to output the Ö reading result in telegram form to the host/PLC. Integrates the CLX in the SICK network or builds a master/slave arrangement. Used as gateway in the CAN Scanner Network. Can be physically switched to RS 232 or RS 422/485.
- Page 142 CLV-Setup program. The error status ST is output in the separator by default. Reading field height Ö Length of the scan line that is available for detecting the bar code in the reading plane. 10-42 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
- Page 143 SMART decoder Ö Specially developed decoder for reading bar codes with an extremely small code height and for poor-quality or contaminated code prints. 10-43 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 144 Prerequisite for modifying the current parameter set. User interface Windows-based PC software "CLV-Setup" for operating and configuring the CLX. 10-44 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 145: 10.16 Copy Of The Ec Declaration Of Conformity
CLX 490 10.16 Copy of the EC Declaration of Conformity Fig. 10-18: Reproduction of the declaration of conformity (Page 1, reduced in size) 10-45 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... -
Page 146: Fig. 10-19: Reproduction Of The Declaration Of Conformity (Page 2, Reduced In Size)
Appendix Chapter 10 Operating Instructions Compact OMNI Scanner Fig. 10-19: Reproduction of the declaration of conformity (Page 2, reduced in size) 10-46 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002... -
Page 147: 10.17 Index
Code position CP EMC ....................9-1 - Count direction within the scanline........4-5 Enclosure rating ................9-1 - Output in the data string (host interface)......4-5 10-47 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 148 Interbus-S .................. 10-30 - Mounting.................10-9 Interfaces of CLX - Operating................10-9 - Functions................... 3-4 - Pin assignment................5-7 - Overview..................5-2 - Replacing the CLX ............10-11 10-48 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
- Page 149 - Troubleshooting ..............8-14 Reading trigger Tables....................E-9 - Function ..................3-4 Technical data................9-1 - Parameterization..............6-10 Terminal Emulator ..............6-13 - Trigger modes .................3-4 Terminal interface 10-49 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved...
- Page 150 - Display in the Terminal Emulator ........6-23 - Function..................3-4 - List of messages..............6-24 Working method of CLX - Block diagram ................. 3-4 - Description ................3-4 10-50 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 237/0000/07-05-2002...
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Page 151: 10.18 Bar Code Example
Module width Module width Module width 0.35 mm 0.5 mm 1.0 mm Fig. 10-20: Scannable bar codes with various module widths (print ratio 2:1) 10-51 8 009 237/0000/07-05-2002 © SICK AG · Division Auto Ident · Germany · All rights reserved... - Page 152 Phone +81 (0)3 3358 1341 E-Mail info@sick.jp Nederlands Phone +31 (0)30 229 25 44 E-Mail info@sick.nl More representatives and agencies Norge Phone +47 67 81 50 00 in all major industrial nations at E-Mail austefjord@sick.no www.sick.com SICK AG | Waldkirch/Reute | Germany | www.sick.com...
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