SICK S3000 Operating Instructions Manual
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SICK S3000 Operating Instructions Manual

Safety laser scanner
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O P E R A T I N G I N S T R U C T I O N S
S3000
Safety laser scanner

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Summary of Contents for SICK S3000

  • Page 1 O P E R A T I N G I N S T R U C T I O N S S3000 Safety laser scanner...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Integration in electrical control..............4.4.1 Connection diagrams.............. Mounting..................... 64 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 4 Application diagnostic output in the compatibility mode..100 7.12 Field Sets....................100 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...
  • Page 5 Technical data..................138 12.1 Data sheet....................138 12.2 Characteristic curves................145 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 6 17.3 Checklist for initial commissioning and commissioning......169 List of figures..................170 List of tables..................172 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 7: About This Document

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 8: Further Information

    Indicates a situation presenting possible danger, which may lead to moderate or minor injuries if not prevented. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...
  • Page 9 Visible and invisible beams • A combination of multiple hazards 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 10: Safety Information

    The safety laser scanner must only be used within the limits of the prescribed and specified technical data and operating conditions at all times. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 11: Inappropriate Use

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 12 Additional information for the operator of the machine: see "Main‐ tenance", page 120. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 13: Product Description

    (∆t). 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 14: Principle Of Operation Of The Safety Laser Scanner Rotation

    OSSDs on a safety con‐ troller connected to the S300 Mini Standard or another safety laser scanner. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 15: Product Characteristics

    Sensor head with firmware ≥ B02.41 and I/O module with serial number > 11240000. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 16: Device Overview

    Five I/O modules are available for the safety laser scanner. These I/O modules make the device suitable for a wide variety of fields of application. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 17: Available I/O Modules

    (dual field mode) or 2 protective fields (dual protective field mode) 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 18 Only in conjunction with S3000 Expert or in standalone operation with a Flexi Soft safety controller. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 19: Sensor Heads

    Figure 7: Status indicators of the safety laser scanner The icons have the following meanings: 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 20: Protective Field, Warning Field And Field Set

    • Field sets that comprise one protective field and two warning fields O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 21: Monitoring Cases

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 22: Simultaneous Monitoring

    Monitoring of one field set with one protective field and two warning fields (triple field mode) O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 23: Dual Field Mode

    Simultaneous protective field 1 Protective field 2 Simultaneous protective field 2 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 24: Triple Field Mode

    O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 25: Interoperability

    16 protective fields can therefore be monitored simultaneously in one application. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 26: Efi System With Flexi Soft

    Do not fit this jumper on the host device. The jumper always defines the guest device. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 27: Interoperability With Safety Laser Scanners

    S3000 Professional – – – S3000 Remote – – – 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 28 The safety laser scanner can be connected to the following sens:Control devices and thereby integrated into the respective bus system. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 29: Example Applications

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 30: Hazardous Point Protection: Hand Detection

    O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 31: Mobile Hazardous Area Protection: Detection Of A Person When A Vehicle Approaches

    Further topics • "Timing for monitoring case switching", page 39 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 32: Project Planning

    Design the protective field so that an adequate minimum distance to the haz‐ ardous area is created. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...
  • Page 33 Prevent people from being able to crawl beneath, stand behind, or climb over the protective field by mounting the device appropriately. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 34: If Several Safety Laser Scanners Are Used

    NOTE To calculate the minimum distance for any particular case, refer to ISO 13855. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 35: Mounting Opposite

    Figure 25: Mounting one device upside down, offset parallel 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 36: Measures To Prevent Unsecured Areas

    Using mounting kits 1, 2 and 3 142 mm 1,623 mm O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 37: Mounting With Deflector Plates (Example)

    Attach the deflector plates 1 so that it is not possible to stand behind the unse‐ cured areas of the safety laser scanner. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 38: Implementation With An Undercut

    5 cm. The vehicle can then be accelerated at any rate. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 39: Timing For Monitoring Case Switching

    The following figure shows a gantry robot that is protected by 2 monitoring cases. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 40: Advancing The Switching Time (Example)

    The preceding considerations are provided exclusively for the purposes of select‐ ing the optimum switching time. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 41: Stationary Applications In Horizontal Operation

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 42 Supplements for general and, possibly, reflection-related measurement errors Radial distance to the safety laser scanner. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 43: Risk Of Reaching Over (Mm)

    C = 850 Figure 34: Risk of reaching over (mm) 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 44: Mounting Options For The Scan Plane

    H is the mounting height of the protective field. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 45: Stationary Vertical Operation For Access Protection

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 46: Access Protection

    • C = Supplement to prevent reaching over (850 mm) O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 47: Stationary Vertical Operation For Hazardous Point Protection

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 48: Minimum Distance To Hazardous Area

    Figure 38: Minimum distance to hazardous area Contour of the floor and side panels as a reference O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 49: Mobile Applications

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 50 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 51: Stopping Distance

    Stopping distance Stopping distance + supplements Required protective field length 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 52: Supplement Due To Lack Of Ground Clearance

    Figure 41: Supplement due to lack of ground clearance Ground clearance Protective field length O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 53: Vehicle Ground Clearance Graph

    There must be supplements on the right and left of the vehicle. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 54: Integration In Electrical Control

    For manual operating mode-dependent switching, use a suitable manual control switch. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 55: Schematic Legend For Connection Diagrams

    Signaling device for Reset required Signaling device for warning field interruption 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 56: Connection Diagram For Restart Interlock And External Device Monitoring

    Figure 45: Connection diagram for restart interlock and external device monitoring in conjunction with a UE10 safety relay O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 57: Connection Diagram For Monitoring Case Switching Using Two Static Input Pairs

    Monitoring case switching by the control inputs A and B. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 58: Connection Diagram For Monitoring Case Switching Using Four Static Input Pairs

    E112710/01/2015-03-25 Figure 48: Connection diagram for monitoring case switching using static and dynamic inputs O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 59: Connection Diagram For Monitoring Case Switching Between Two Safety Laser Scan- Ners With Static Inputs

    A and B on separate OSSD pairs (simultaneous monitor‐ ing). 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 60: Connection Diagram For Monitoring Case Switching Between Two Safety Laser Scan- Ners With Static And Dynamic Inputs

    Figure 51: Connection diagram for monitoring case switching between two safety laser scanners using a Flexi Soft safety controller O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 61: Connection Diagram For Monitoring Case Switching Between An S3000 Expert And An S300 Mini Remote Using Static Inputs

    OSSDs on the S3000 Expert. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 62: An S300 Mini Remote Using Static And Dynamic Inputs

    Figure 54: Connection diagram for monitoring case switching between an S3000 and an S300 using static and dynamic inputs O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 63: Connection Diagram For Monitoring Case Switching Between S3000 And S300 Usin

    EFI by the control inputs S1 to S4 of the Flexi Soft safety con‐ troller. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 64: Mounting

    • "Commissioning", page 116 • "Test notes", page 117 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 65: Mounting Procedure

    Prevent people from being able to crawl beneath, stand behind, or climb over the protective field by mounting the device appropriately. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 66: Direct Mounting

    NOTE The maximum permissible tightening torque of the threaded holes is 12 Nm. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 67: Mounting Using Mounting Kit 1

    This is always necessary if you cannot drill through the mounting surface from the rear. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 68: Mounting Using Mounting Kit 2

    You can use mounting kit 2 (only in conjunction with mounting kit 1) to align the device in 2 planes. The maximum adjustment angle is ± 11° in both planes. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 69: Mounting Using Mounting Kit 3

    2 remains precisely adjustable crosswise on uneven wall surfaces. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 70: Mounting Using Mounting Kit 3

    When mounting the device, observe the dimensional drawings. Further topics • "Dimensional drawings", page 153 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 71: Mounting Using The Heavy Duty Mounting Adapter

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 72: Electrical Installation

    Connect the 0 V connections of the loads and those of the associated protective device individually and directly to the same 0 V terminal strip. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 73: Pin Assignment

    SICK. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 74: Screw Terminal Block Of The System Plug

    Since the safety laser scanner has no separate functional earth connection (FE), the functional earth must, if necessary, be connected to the housing. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 75: Pin Assignment

    RS422 interface for measurement data out‐ TxD+ TxD– Reserved, do not use. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 76 If the length of cable to the safety laser scanner is more than 30 m, the shield must be connected as close as possible to the device. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 77: Unassembled System Plug

    • 2 blind plugs for the second exit side 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 78: Sx0A-A0000B System Plug

    • 4 blind plugs for the second exit side O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 79: Sx0A-A0000D System Plug

    A shield is recommended if there are high EMC charges in the surroundings. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 80: Pre-Assembled System Plug

    UNII/O3 / WF White/brown 10 A1 White/red 11 A2 White/orange O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 81: M8 × 4 Configuration Connection (Serial Interface)

    After the device has been configured, plug the protective cap fastened to the device back into the configuration connection. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 82: Configuration

    Service cable for connecting the PC and the safety laser scanner (not included with delivery) O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 83: Compatibility Mode

    Activate the compatibility mode in the device selection wizard in the CDS. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 84: Compatibility Mode

    I/Os O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 85: Required Compatibility Mode With Different Firmware Versions Of The S3000 In An Efi System With Other S3000

    This variant supports exclusively the compatibility mode. C = Compatibility mode required 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 86: System Parameters

    > 12210000, S3000 Remote with I/O module with serial number > 11240000). Make sure that the serial number of the S300 system plug is > 12210000 and that the S3000 I/O module is current (S3000 Standard, Advanced, Professional with I/O module with serial number > 12210000, S3000 Remote with I/O module with serial number >...

  • Page 87: Application Name

    Table 16: Comparison of mobile and stationary applications Mobile applications Stationary applications Resolution 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 88: Resolution

    Radial distance to the safety laser scanner. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 89: Basic Response Time

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 90: Exchange Of Field Results Via Efi

    To use the inputs A and B as dynamic control inputs, select the Indicate velocity option. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 91: Pulses Per Cm Travel That Are Output By The Incremental Encoders

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 92: Inputs

    It is possible to switch between the monitoring cases of the safety laser scanner during operation. The following options are available for doing this: O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 93: Possible Ways Of Monitoring Case Switching

    In an EFI system, you configure which device you want to use for obtaining the input information. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 94: Input Delay

    Table 20: Truth table for 1-of-n sampling with two input pairs Result (e.g., monitoring case no.) O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 95: Ossds

    Use the status information from the protective fields instead. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 96: External Device Monitoring (Edm)

    Overview You can configure the restart behavior as follows: O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...
  • Page 97 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 98: Schematic Representation Of Operation With Restart Interlock

    • The LED Ë on the safety laser scanner illuminates green. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 99: Universal I/O Connections

    You can configure the universal I/O connections in the Universal I/O area in the CDS. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 100: Application Diagnostic Output In The Compatibility Mode

    0.5° Configured angular resolution 0.25° Triple field mode O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 101: Configuring The Protective Field And Warning Field

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 102: Importing And Exporting Field Sets And Fields

    ✓ The field sets and fields will be exported. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 103: Protective Field Or Warning Field Suggested By The Safety Laser Scanner

    Calculate the minimum distance. Check the configured protective fields. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 104: Using The Contour As A Reference

    Monitor the contour outside the area of protective field 2. You define the contour as a reference in the CDS field set editor. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 105: Monitoring Cases

    The following table shows the number of monitoring cases: 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 106: Monitoring Case Switching Via Static Input Information

    Make sure that the control – using static control inputs – provides switching between the monitoring cases in the correct time frame. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 107: Truth Table For Complementary Sampling

    With 1-of-n sampling, you use the single connections of the control input pairs. In this way, the S3000 Expert provides eight input connections. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 108: Monitoring Case Switching Via Speed Information

    For each monitoring case, the range of speeds for switching to the monitoring case O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 109: Speed Routing Via Efi

    Speed routing is not available in the compatibility mode. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 110: Example For Speed Routing On An Agv

    Figure 80: Connection diagram for speed routing S3000 Expert on EFI1.1 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 111: Example For Speed Routing In The Flexi Soft Designer

    Then select the Use velocity option on the Inputs tab for all safety laser scanners. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 112: Multiple Sampling

    (see "Monitoring cases", page 21). O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 113: Checking The Monitoring Case Switching

    Figure 84: Schematic representation of monitoring case switching - alternative sequence 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 114: Park/Standby Mode

    For further details on this topic, see the “Telegram Listing Standard” documentation (part no. 9090807). O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...
  • Page 115 For further details on this topic, see the “Telegram Listing CMS” documentation (part no. 9090806). 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 116: Commissioning

    OSSDs in the OFF state O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 117: Test Notes

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 118: Recommissioning

    ,  protective field of the field set (in dual protective field mode) O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 119: Ing

    • "Safety", page 116 • "Pin assignment", page 73 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 120: Maintenance

    Shut down the machine. Check the installation of the safety laser scanner. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 121: Cleaning The Front Screen

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 122: Replacing The Front Screen

    Make sure that the new front screen is free of contamination when carrying out the calibration. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 123: Schematic Representation Of Monitoring Case Switching - Alternative Sequence.113 85. Remove The Fixing Screws Of The Front Screen

    Remove the front screen and the old rubber seal. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 124: Inserting The Rubber Seal

    12. Take the new front screen from the packaging. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 125: Replacing The I/O Module

    (configuration in the system plug) Serial number < 12210000 Enabled None 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 126: Compatibility Of The Advanced I/O Module

    X = I/O module is not compatible with the configuration in the system plug Further topics • "Recommissioning", page 118 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 127: Steps For Replacing The I/O Module

    Advanced with Professional), you must perform an initial commissioning. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 128 "Mounting", page 64 • "Recommissioning", page 118 • "Safety", page 116 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 129: Troubleshooting

    Check the voltage sup‐ Ío ply and activate, if nec‐ essary. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 130: Error And Status Indications Of The Leds In The Compatibility Mode

    Clean the front ÍÖ output nated, operation is still screen. guaranteed O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 131: Error And Status Indications On The 7Segment Display

    Surrounding contour changed 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 132 CDS. Transfer the corrected configuration to the device again. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...
  • Page 133 EFI is in tion. the fault state. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 134 EFI or the connection to the device is defective or disrupted. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...
  • Page 135 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 136: The Lock-Out Operational Status

    For detailed information, see the online help of the CDS (Configuration & Diagnostic Software). O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 137: Decommissioning

    SICK will be glad to help you dispose of these devices on request. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 138: Technical Data

    Light spot size at 7.0 m scanning range 32 mm Housing O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 139: Functional Information

    At 70 mm resolution 4.70 m At 150 mm resolution 5.50 m 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 140 Radial distance to the safety laser scanner. For objects with 20% radiance factor. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 141: Electric

    15 mA Actuating time of the control switch 120 ms 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 142 300 µs Test frequency At 0.5° angular resolution 120 ms O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...
  • Page 143 –11 V 11 V Data interface Communication protocol RS422 (proprietary) 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 144 If the switching sequence is low, the maximum permissible load inductance is higher. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 145: Characteristic Curves

    White plaster Reflectors > 2,000%, reflective tapes > 300% 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 146: Diagram Scanning Range With Medium Range Sensor Head

    White plaster Reflectors > 2,000%, reflective tapes > 300% O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 147: Diagram Scanning Range With Long Range Sensor Head

    This overlap will result in an error on the safety laser scanner. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 148: Response Times

    20 ms in each case. Further topics • "Basic response time", page 89 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 149: Timing Behavior Of The Ossds

    95, page 150. At 0.5° or 0.25° angular resolution. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 150: Efi Status Information And Control Commands

    The following two tables show the status information that can be retrieved and the possible control commands for the device. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 151: Status Information Of The S3000 (Data From The S3000)

    • In triple field mode: no function 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 152: Control Features On The S3000 (Data To The S3000)

    100000110000 = –2,000 cm/s 000000000000 = 0 cm/s 011111010000 = +2,000 cm/s O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 153: Dimensional Drawings

    Beam diameter Receiver = 44 Beam diameter Sender = 15 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 154: Dimensional Drawing Scan Plane Origin (Mm)

    Figure 97: Dimensional drawing scan plane origin (mm) Figure 98: Dimensional drawing scan plane origin with mounting kit 3 (mm) O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...

  • Page 155: Ordering Information

    S3000 Remote with Long Range sensor head S30A-7011EA 1023893 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 156: Spare Parts

    M20 cable gland, and one M12 blind plug O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...
  • Page 157 M12 blind plugs, two EMC- compliant cable glands 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 158 M12 blind plugs, two EMC- compliant cable glands O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 159: Accessories

    5314774 missible cable diameter 10–14 mm, height 33 mm 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 160: Brackets

    Ø9 Figure 99: Dimensional drawing mounting kit 1, 2 and 3 (mm) O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 161: Additional Accessories

    Flexi Soft system plug FX3-MPL000001 1043700 Flexi Classic main module UE410-MU3T5 6026136 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 162 500 kBaud LS80L Scan finder 6020756 Alignment aid 2101720 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 163: Glossary

    OSSDs are switched off. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 164 With PROFIsafe , PROFINET is also suitable for safety-oriented data communication. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...
  • Page 165 (BWS) is switched on or is restored after an interruption. 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 166 The warning field must not be used for safety applications. O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 167: Annex

    (part number: see the type label entry in the “Ident. no.” field). 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 168: Note On Specified Standards

    GB 28526 ISO 13849-1 GB/T 16855.1 ISO 13855 GB/T 19876 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...

  • Page 169: Checklist For Initial Commissioning And Commissioning

    8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 170: List Of Figures

    49. Connection diagram for monitoring case switching between two safety laser scan‐ ners with static inputs....................59 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK...
  • Page 171 100. Dimensional drawing heavy duty mounting bracket (mm)........161 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...

  • Page 172: List Of Tables

    49. Ordering information, service cables..............159 50. Connecting cable ordering information..............159 O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...
  • Page 173 55. Ordering information, miscellaneous..............162 56. Note on specified standards..................168 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 174 LIST OF TABLES O P E R A T I N G I N S T R U C T I O N S | S3000 8009942/ZA18/2019-11-14 | SICK Subject to change without notice...
  • Page 175 LIST OF TABLES 8009942/ZA18/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | S3000 Subject to change without notice...
  • Page 176 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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