SICK S300 Series Operating Instructions Manual

SICK S300 Series Operating Instructions Manual

Safety laser scanner
Table of Contents

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O P E R A T I N G I N S T R U C T I O N S
S300
Safety laser scanner

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Summary of Contents for SICK S300 Series

  • Page 1 O P E R A T I N G I N S T R U C T I O N S S300 Safety laser scanner...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐...
  • Page 3: Table Of Contents

    Integration in electrical control..............4.4.1 Connection diagrams.............. Mounting..................... 58 Safety......................8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 4 7.12.4 Using the contour as a reference........... O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 5 12.6 Dimensional drawings................135 Ordering information................ 136 13.1 Scope of delivery..................136 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 6 17.3 Checklist for initial commissioning and commissioning......148 List of figures..................149 List of tables..................151 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 7: About This Document

    • 8010946 AE YY96 • 8010946 AE ZA21 This document is included with the following SICK part numbers (this document in all available language versions): 8010946 Target groups and structure of these operating instructions These operating instructions are intended for the following target groups: •...
  • Page 8: Further Information

    Indicates a situation presenting possible danger, which may lead to moderate or minor injuries if not prevented. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 9 Visible and invisible beams • A combination of multiple hazards 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 10: Safety Information

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 11: Inappropriate Use

    SAFETY INFORMATION Incorrect use, improper modification of or tampering with the safety laser scanner will invalidate any warranty from SICK; in addition, any responsibility and liability of SICK for damage and secondary damage caused by this is excluded. Inappropriate use The safety laser scanner works as an indirect protective measure and cannot provide protection from pieces thrown from the application nor from emitted radiation.
  • Page 12 Additional information for the operator of the machine: see "Main‐ tenance", page 107. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 13: Product Description

    (∆t). 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 14: Principle Of Operation Of The Safety Laser Scanner Rotation

    S300 Mini Standard or another safety laser scanner. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 15: Product Characteristics

    Variants with a scanning range up to 2 m or 3 m (maximum radii of the protective field) • Configuration via PC or notebook using the SICK Configuration & Diagnostic soft‐ ware • Configuration memory in the system plug. If the device is exchanged, the existing configuration is automatically transmitted to the newly-connected safety laser scanner.
  • Page 16: Functions

    Field sets comprising one protective field and 2 warning fields O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 17: Scanning Ranges

    – switching Static/dynamic control inputs for monitor‐ – – ing case switching EFI interface (safe SICK device communi‐ cation) Park mode, activation by monitoring case – Standby, activation by EFI bit or standby input Configuration memory in the system plug RS422 data interface Extended CMS features (reflector detec‐...
  • Page 18: Protective Field, Warning Field And Field Set

    A warning field must not be used for tasks relating to the protection of people. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 19: Monitoring Cases

    8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 20: Interoperability

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 21: Efi System With Flexi Soft

    The addressing enables all devices involved to be uniquely identified, and information to be distributed and accessed via bit assignments (see also the “EFI – Enhanced Func‐ tion Interface” technical description, SICK part number 8012621). NOTE Addressing the host and guest: Wire a jumper between terminals 7 and 13 on the guest (see "Pin assignment",...
  • Page 22: Interoperability With Safety Laser Scanners

    S300 Advanced – – – S300 Professional – – – O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 23 The safety laser scanner can be connected to the following sens:Control devices and thereby integrated into the respective bus system. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 24: Example Applications

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 25: Hazardous Point Protection: Hand Detection

    A stop signal is initiated if the hazardous area is entered. A person stand‐ ing behind the protective device will not be detected by the ESPE. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 26: Access Protection: Detection Of A Person When Accessing A Hazardous Area

    Further topics • "Timing for monitoring case switching", page 34 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 27: Project Planning

    Design the protective field so that an adequate minimum distance to the haz‐ ardous area is created. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 28 Prevent people from being able to crawl beneath, stand behind, or climb over the protective field by mounting the device appropriately. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 29: If Several Safety Laser Scanners Are Used

    To adjust the safety laser scanners at different angles, use mounting kits 1 and 2. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 30: Mounting Opposite

    ≥ 100 mm Figure 19: Mounting upside down, offset parallel O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 31: Measures To Prevent Unsecured Areas

    When mounting the safety laser scanner, there may be areas which it cannot detect (1). Figure 22: Unsecured areas 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 32 If a viewing slit is required, make sure that it is adequately dimensioned. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 33: Avoid Unsecured Areas

    8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 34: Timing For Monitoring Case Switching

    OSSDs. The following diagram illustrates the relationships: O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 35: Advancing The Switching Time

    The following figure shows a gantry robot that is protected by 2 monitoring cases. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 36: Advancing The Switching Time (Example)

    StVz of the slowest system in the EFI system) O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 37: Stationary Applications In Horizontal Operation

    The protective field size to maintain the necessary minimum distance • The height of the scan plane 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 38 In this case you must calculate the protective field sizes for all protective fields used. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 39: Minimum Distance S

    Set multiple sampling • Transmission speed to external OSSDs via EFI 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 40: Mounting Options For The Scan Plane

    Inclination of the scan plane large (H > H = Detection height O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 41: Relationship Between Resolution And Protective Field Mounting Height

    70 mm 2. Further topics • "Response times", page 129 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 42: Stationary Vertical Operation For Access Protection

    Figure 32: Access protection Protective field O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 43: Stationary Vertical Operation For Hazardous Point Protection

    Stopping time of the machine or system (The machine stopping/run-down time can be obtained from the machine docu‐ mentation or must be determined by measurement. SICK Service can carry out a stop time measurement on your system on request.) •...
  • Page 44: Minimum Distance To Hazardous Area

    Figure 33: Minimum distance to hazardous area Contours as reference O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 45: Mobile Applications

    8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 46 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 47: Stopping Distance

    Stopping distance Stopping distance + supplements Required protective field length 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 48: Supplement Due To Lack Of Ground Clearance

    Figure 36: Supplement due to lack of ground clearance Ground clearance Protective field length O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 49: Vehicle Ground Clearance Graph

    Mount the safety laser scanner so that the maximum scan plane height is 200 mm. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 50: Integration In Electrical Control

    Make sure that downstream contactors are monitored (external device monitoring, EDM). O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 51: Schematic Legend For Connection Diagrams

    Signaling device for Reset required Signaling device for warning field interruption 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 52: Connection Diagram For Restart Interlock And External Device Monitoring

    Monitoring case switching by the control input A. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 53: Connection Diagram For Monitoring Case Switching Using Two Static Input Pairs

    UE10-3OS Figure 42: Connection diagram for monitoring case switching using static and dynamic inputs 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 54: Connection Diagram For Monitoring Case Switching Between Two Safety Laser Scan- Ners With Static Inputs

    A, B and C. The protective fields affect the respective OSSDs on the host and guest. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 55: Connection Diagram For Monitoring Case Switching Between Two Safety Laser Scan- Ners With Static And Dynamic Inputs

    A and B of the host. The protective fields affect the respec‐ tive OSSDs on the host and guest. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 56: S300 Using Static And Dynamic Inputs

    Figure 46: Connection diagram for monitoring case switching between S3000 and S300 usin a Flexi Soft safety controller O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 57 EFI by the control inputs S1 to S4 of the Flexi Soft safety con‐ troller. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 58: Mounting

    • "Commissioning", page 103 • "Test notes", page 104 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 59: Mounting Procedure

    Figure 47: Prevent crawling beneath, standing behind, or climbing over 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 60: Direct Mounting

    NOTE When mounting the device, observe the dimensional drawings. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 61: Mounting Using Mounting Kit 1A Or 1B

    Figure 50: Mounting using mounting kit 1b including optics cover protection Fixing screws Mounting kit 1b Threaded holes M5×8 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 62: Mounting Using Mounting Kits 2 And 3.................................. 5.2.4 Information Label Notes On Daily Check

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 63 After attaching additional objects and equipment, the information label must not be concealed from view. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 64: Electrical Installation

    0 V terminal strip. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 65: Pin Assignment

    All inputs and outputs of the device are located on the 24-pin screw connection + FE in the system plug. You can either make the connections directly to the terminal strip on the system plug or use a pre-assembled system plug from SICK. 8010948/ZA21/2020-06-18 | SICK...
  • Page 66: Screw Terminal Block Of The System Plug

    Further topics • "Pre-assembled system plug", page 71 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 67: Pin Assignment

    Reset required, or (for the S300 Pro‐ Q/C2 fessional and Expert) static control input C STBY Control input for standby mode Enhanced function interface = safe SICK device communication 24 V DC Supply voltage for incremental encoder 1...
  • Page 68 Minimum number of pulses: 50 pulses per cm NOTE You can obtain suitable incremental encoders at www.sick.com or from your SICK sub‐ sidiary. Control inputs The input signals can be connected to one safety laser scanner only. It is not possible to distribute the input signal connections across two safety laser scanners.
  • Page 69: Unassembled System Plug

    • 2 cable entries without M12 cable gland (blind plug) 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 70: Sx0B-A0000G System Plug

    2 M12 cable glands, enclosed loosely Figure 55: SX0B-A0000J system plug O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 71: Pre-Assembled System Plug

    24 V DC Brown 0 V DC Blue OSSD1 Gray 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 72: M8 × 4 Configuration Connection (Serial Interface)

    After the device has been configured, plug the protective cap fastened to the device back into the configuration connection. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 73: Configuration

    Service cable for connecting the PC and the safety laser scanner (not included with delivery) 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 74: Compatibility Mode

    You are using one of the following devices in an EFI system: S300 Professional CMS ° S300 Expert CMS ° O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 75: Functions In The Compatibility Mode

    The related operating instructions delivered with the device are to be used for older devices. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 76: Required Compatibility Mode With Different Firmware Versions Of The S300 In An Efi System With Other S300

    Advanced, Professional with I/O module with serial number > 12210000, S3000 Remote with I/O module with serial number > 11240000). O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 77: System Parameters

    This is useful, for example, if the device needs to be rotated by 180° on account of the mounting method. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 78: Application

    Configurable only for the Long Range variant with a 3 m scanning range. Radial distance to the safety laser scanner. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 79: Basic Response Time

    To use the inputs A and B as dynamic control inputs, select the Indicate velocity option. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 80: Pulses Per Cm Travel That Are Output By The Incremental Encoders

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 81: Inputs

    It is possible to switch between the monitoring cases of the safety laser scanner during operation. The following options are available for doing this: 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 82: Possible Ways Of Monitoring Case Switching

    If the safety laser scanner is connected to a Flexi Soft safety controller, up to five dual- channel control inputs can be configured. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 83: Input Delay

    Table 19: Truth table for 1-of-n sampling with two input pairs Result (e.g., monitoring case no.) Error Error 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 84: Ossds

    • "EFI status information and control commands", page 132 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 85: External Device Monitoring (Edm)

    8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 86: Schematic Representation Of Operation With Restart Interlock

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 87 "EFI status information and control commands", page 132 • "Pin assignment", page 67 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 88: Universal I/O Connections

    Figure 62: Configuration example for universal I/O connections Not available if input C is used. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 89: Application Diagnostic Output In The Compatibility Mode

    Protective fields and warning fields can cover an angle of up to 270° and have different radial scanning ranges depending on the variant and the resolution configured. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 90: Importing And Exporting Field Sets And Fields

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 91: Protective Field Or Warning Field Suggested By The Safety Laser Scanner

    As a result the protective field is slightly smaller than the surface covered 2. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 92: Using The Contour As A Reference

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 93: Monitoring Cases

    8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 94: Monitoring Case Switching Via Static Input Information

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 95: Truth Table For Complementary Sampling

    An undefined input information will result in the device switching the safety outputs to the OFF state or signaling Protective field interrupted. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 96: Truth Table For 1-Of-N Sampling

    And all other combinations Error Further topics • "Inputs", page 81 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 97: Monitoring Case Switching Via Speed Information

    NOTE Speed routing is not available in the compatibility mode. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 98: Example For Speed Routing On An Agv

    Figure 69: Connection diagram for speed routing S300 Expert on EFI1.1 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 99: Example For Speed Routing In The Flexi Soft Designer

    Then select the Use velocity option on the Inputs tab for all safety laser scanners. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 100: Multiple Sampling

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 101: Park/Standby Mode

    NOTE The standby mode does not take up a monitoring case. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 102: Measurement Data Output

    For further details on this topic, see the “Telegram Listing CMS” documentation (part no. 9090806). O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 103: Commissioning

    The switch-on time depends on the extent of the configuration data and can take up to 25 seconds. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 104: Test Notes

    • Your SICK representative will be pleased to provide you with advice on initial com‐ missioning. O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 105: Recommissioning

    Reset required Other display Safety interlock activated. Malfunction 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 106 "Error and status indications of the LEDs", page 113 • "Pin assignment", page 65 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 107: Maintenance

    Shut down the machine. Check the installation of the safety laser scanner. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 108: Cleaning The Optics Cover

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 109: Replacing The Optics Cover

    Do not use abrasive cleaning agents. NOTE Static charges cause dust particles to be attracted to the optics cover. This effect can be diminished by using the anti-static plastic cleaner (SICK part no. 5600006) and the SICK lens cloth (part no. 4003353). Approach To clean the optics cover: Use a clean and soft brush to remove dust from the optics cover.
  • Page 110: Schematic Representation Of Monitoring Case Switching - Alternative Sequence.101 74. Remove The Fixing Screws Of The Optics Cover

    Check whether the mirror on the motor is dirty and, if necessary, remove any cont‐ amination using an optic brush. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 111: Replacing The Device

    S300 Advanced, the device switches to the “Waiting for configuration” state. In this case the 7-segment display indicates . 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 112 "Daily check of the protective device by authorized and specialist personnel", page 107 • "Compatibility mode", page 74 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 113: Troubleshooting

    Do not make changes to or manipulate device components. Apart from the procedures described in this document, the device components must not be opened. NOTE Additional information on troubleshooting can be found at the responsible SICK sub‐ sidiary. 10.2 Error and status indications of the LEDs...
  • Page 114: Error And Status Indications On The 7Segment Display

    Object in warning field 2 Not an error  O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 115 Check the wiring of the control switch for short-circuit to 24 V. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 116 2 seconds when a device that is addressed as a host is switched on. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 117 Check the operation of the digital control  the control inputs inputs. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 118: The Lock-Out Operational Status

    "Error and status indications on the 7segment display", page 114. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 119: Advanced Diagnostics

    For detailed information, see the online help of the CDS (Configuration & Diagnostic Software). 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 120: Decommissioning

    Complementary information SICK will be glad to help you dispose of these devices on request. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK...
  • Page 121: Technical Data

    Light spot size at 2.0 m scanning range 28 mm Housing Material Die-cast aluminum 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 122: Functional Information

    Depth 105 mm Total weight (without connecting cables) 1.2 kg For detailed information on the safety configuration of the machine/system, please consult your SICK subsidiary. Without fixing screws and overrun of cable glands with a mounted system plug. Functional information...
  • Page 123: Electric

    Electrical connection System plug with screw connections 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 124 UNI<I/O5 on configuration as warning field out‐ time of the OSSDs plus 50 ms O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 125 Enclosure rating IP54 Supply voltage – 3 V 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 126 –11 V 11 V Data interface Communication protocol RS-422 (proprietary) O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 127 Impedance of the cable to be connected 80 Ω 100 Ω 115 Ω Wire cross-section of the cable to be connected 0.25 mm² Safe SICK device communication via EFI/SDL Cable length for 500 kBaud and 0.22 mm² 50 m cables Galvanic separation S300 Medium Range...
  • Page 128: Characteristic Curves

    White plaster Reflectors > 2,000%, reflective tapes > 300% O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 129: Response Times

    80 ms. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 130: Timing Behavior Of The Ossds

    The controller must not respond to this test pulse. It must not shut down the machine due to the test pulse. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 131: Diagram Of The Test Pulse At The Ossds

    OSSD2 Figure 78: Voltage test after switching on the OSSDs 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 132: Efi Status Information And Control Commands

    Logical 0, if the OSSD of the device is in the OFF state (red) O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 133: Control Features (Data To The Safety Laser Scanner)

    Static input information C1 [In C1] Logical 1, stimulates control input C1 of the device 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 134 Logical 1, if there is an error on the connected partner device Not in the compatibility mode. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 135: Dimensional Drawings

    Figure 82: Dimensional drawing scan plane origin with mounting kit 1a, 2 and 3 (mm) 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 136: Ordering Information

    Operating instructions and CDS (Configuration & Diagnostic Software) available for downloading at: www.sick.com NOTE System plug not included with delivery. System plug without cable and pre-assembled system plug are available from SICK AG. Further topics • "System plug", page 137 •...
  • Page 137: Spare Parts

    1 × female connec‐ tor, D-Sub, for measurement data output 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 138: Accessories

    Holding plate only in conjunction with mount‐ 2039303 ing bracket 2, longitudinal axis adjustment possible O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 139: Dimensional Drawing Mounting Kit 1A (Mm)

    78,2 Figure 85: Dimensional drawing mounting kit 2 (mm) 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 140: Additional Accessories

    Flexi Classic main module UE410-MU3T5 6026136 Flexi Classic expansion module UE410-XU3T5 6032470 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 141: Ordering Information, Network Solutions

    Power supply unit 24 V DC, 3.9 A, 95 W 7028790 LS80L Scan finder 6020756 Alignment aid 2101720 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 142: Glossary

    OSSDs are switched off. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 143 With PROFIsafe , PROFINET is also suitable for safety-oriented data communication. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 144 (BWS) is switched on or is restored after an interruption. O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 145 The warning field must not be used for safety applications. 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 146: Annex

    (part number: see the type label entry in the “Ident. no.” field). O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 147: Note On Specified Standards

    GB 28526 ISO 13849-1 GB/T 16855.1 ISO 13855 GB/T 19876 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 148: Checklist For Initial Commissioning And Commissioning

    O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 149: List Of Figures

    Flexi Soft safety controller..................56 47. Prevent crawling beneath, standing behind, or climbing over......... 59 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300...
  • Page 150 85. Dimensional drawing mounting kit 2 (mm)............139 86. Dimensional drawing mounting kit 3 (mm)............140 O P E R A T I N G I N S T R U C T I O N S | S300 8010948/ZA21/2020-06-18 | SICK Subject to change without notice...
  • Page 151: List Of Tables

    48. Ordering information, miscellaneous..............141 49. Note on specified standards..................147 8010948/ZA21/2020-06-18 | SICK O P E R A T I N G I N S T R U C T I O N S | S300 Subject to change without notice...
  • Page 152 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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