Functional Tests; Functional Test Checklist - Xtreme XRM1145 Operation And Safety Manual

Operation
o
Operate the attachment tilt and frame sway
control joystick left and right to sway frame left
and right.
o
Operate the auxiliary attachment control lever
(if a hydraulic attachment is being used).
o
Turn worklights off and on.
o
Press the horn button to sound horn.
o
Place the travel select lever in reverse to
sound the backup alarm.
o
Operate the vehicle in forward and reverse.
o
Test the gear select lever while operating the
vehicle in forward and reverse.
o
Test the service and parking brakes.
o
Apply the service brake pedal after the
vehicle begins to move and the vehicle
should stop immediately.
o
Apply the parking brake. The vehicle
should not move unless the parking brake
is released.
o
Test each steering function. Operate the vehi-
cle in forward and reverse at low idle speed
and turn the steering wheel approximately 1/4
turn in each direction.
o
Align the wheels and set the steering
select switch to crab steering.
o
Align the wheels and set the steering
select switch to 2 wheel (2W) steering.
o
Align the wheels and set the steering
select switch to 4 wheel (4W) steering.
o
Check gauges after the engine warms to the
proper operating range.
o
Check the voltage gauge. The voltage
gauge should read between 11 to 15 Volts.
o
Check the engine coolant temperature
gauge. The engine coolant temperature
gauge should read between 180 to 200'F.
o
Check the engine oil pressure gauge. The
engine oil pressure gauge should read
between 40 to 80 PSI.
o
Check the fuel gauge and make sure the
fuel gauge reads between 1/2 to Full. Fill
the fuel tank if fuel gauge shows lower
than 1/2 full.
Operate the boom control joystick forward and
backward to raise and lower boom.
Operate the boom control joystick left and right
to extend and retract boom.
Operate the attachment tilt and frame sway
control joystick forward and backward to tilt
attachment up and down.
Functional Test Checklist
o
o
o
'N'''COION
Perform a pre-operation inspection
:: and functional tests at the beginning
:: of each work shift. Perform the
i
pre-operation inspection of the vehi-
.. cle first. DO NOT perform the pre-
operation inspection with the engine running or
hot. Contact with moving or heated parts can
cause injury or death.
Perform the pre-operation inspection
INSPECTION
:: and functional tests in an open area.
:: Inspections and functional tests may
i
require assistance. Keep the assis-
.. tant visible and a safe distance from
the vehicle to prevent injury or death.
~ Remove vehicle from service and
~
place "Do Not Operate" tags on the
~
starter switch and steering wheel if
~
anything is found to be in need of
repair or maintenance, defective, or
unsafe in any way.
Functional Tests
I~_-
The safety, efficiency, and service life of your reach
forklift will be increased by performing functional
tests at the beginning of each shift. If any of the
items in the functional tests are not operating prop-
erly or within set tolerances, stop the vehicle, follow
proper shut down procedures, tag the vehicle with
"Do Not Operate" tags, and have a qualified
mechanic service or repair the vehicle BEFORE
placing it into service again.
Xtreme Manufacturing
47 800-497-1704