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Xtreme XR1267 Operation & Safety Manual

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(702) 636-2969
1415 W. Bonanza Rd. Las Vegas, NV 89106
(800) 497-1704
www.XtremeManufacturing.com
XR1267
Operation & Safety Manual

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Summary of Contents for Xtreme XR1267

  • Page 1 XR1267 Operation & Safety Manual (702) 636-2969 1415 W. Bonanza Rd. Las Vegas, NV 89106 (800) 497-1704 www.XtremeManufacturing.com...

  • Page 3: Table Of Contents

    XR1267 Table of Contents Introduction ......3 Seat Belt General Rear View Mirrors Replacement manuals...
  • Page 4 Lockout / Tagout ..... . . 74 Lockout/Tagout Procedure Removing Forklift From Service Returning Forklift To Service “Do Not Operate” Tags Page 2 Xtreme Manufacturing, LLC...

  • Page 5: Introduction

    Right side, left side, front, and rear are directional references given from the operator’s seat while facing in a Replacement manuals forward direction Replacement manuals for the XR1267 Reach Forklifts can be obtained by contacting: Xtreme Manufacturing Phone: (800) 497-1704 Figure 1-2.

  • Page 6: Safety

    Safety information provided in this manual is a basic CAUTION (Yellow) used without the safety alert symbol guide and an attempt to prevent accidents Xtreme indicates a potentially hazardous situation which, if Manufacturing cannot anticipate every circumstance that not avoided, may result in property damage.
  • Page 7 XR1267 Safety Read Operator Read Maintenance General Safety Manual Before Manual Before Alert Symbol Operating This Working On Forklift This Forklift Read Material DO NOT OPERATE! Know First Aid Safety Data Instructions And/ Forklift Down Sheets (MSDS) For Or Locations On...
  • Page 8 DO NOT Allow Pinch Points Pinch Points Anyone Under Hands Body A Raised Load Have Adequate Warning! Ventilation If DO NOT Use Ether Explosion Operating This As A Starting Aid Hazard Forklift In An Enclosed Space Page 6 Xtreme Manufacturing, LLC...

  • Page 9: Employer Responsibility

    XR1267 Safety Employer Responsibility Operator Qualifications Under Occupational Safety and Health Administration Operators must be in good physical and mental condition, (OSHA) rules, employers are required to train workers with appropriate reflexes, reaction time, vision, depth about hazards related to operating and maintaining the...

  • Page 10: Mounting/Dismounting

    • Learn the location of all underground hazards at the defects, and other reproductive harm. work site, such as; gas and water pipes, electrical cables, and sewers. Underground objects could cause death or serious injury. Page 8 Xtreme Manufacturing, LLC...

  • Page 11: Before Starting Forklift

    Keep the Operation and Safety Manual on convenience for the operator. These the forklift at all times. Contact Xtreme descriptions DO NOT provide complete Manufacturing for replacement manuals. operation instructions. Read and understand the...

  • Page 12: Operation Safety

    • Stay on the forklift and ride out the roll over or power sources. tip over. • Work site operating directives and/or local or state codes might require a greater distance. • Know the maximum height and reach of this reach forklift. Page 10 Xtreme Manufacturing, LLC...
  • Page 13 XR1267 Safety  Warning  Warning NEVER allow passengers to To prevent death, serious injury, or ride on the forklift. DO NOT property damage, make sure the forklift allow riders on the frame comes to a complete stop before moving or operator cab.
  • Page 14 DO NOT change steering modes until the forklift comes to a complete stop. Align all four (4) tires “straight-ahead,” or perpendicular to the axle, before changing steering mode. Page 12 Xtreme Manufacturing, LLC...

  • Page 15: Load Safety

    XR1267 Safety Load Safety Attachments  Warning  Warning Failure to follow proper safety procedures Improper connection of an auxiliary attachment could when lifting, lowering, and traveling with result in death or serious injury. Attachments not a load could result in death, serious injury, locked into place can become unstable and fall on the or property damage.

  • Page 16: Forklift Maintenance

    Follow the proper maintenance is completed. cold starting procedures and engine manufacturer’s specifications for using a starting aid. Page 14 Xtreme Manufacturing, LLC...
  • Page 17 XR1267 Safety  Warning  Warning Wear eye protection when starting a forklift with jump start cables. Improper jump start procedures could cause the battery to explode, which could result in death or serious injury. Lead-acid batteries produce flammable and •...

  • Page 18: Dead Engine Towing

    3. The parking brakes should now be re-activated and the front wheels are locked Remove the blocks from all four wheels 4. Verify the parking brake works 5. Remove any warning tags from the ignition or steering wheel Page 16 Xtreme Manufacturing, LLC...
  • Page 19 XR1267 Safety THIS PAGE INTENTIONALLY LEFT BLANK Page 17 For information call (800) 497-1704...

  • Page 20: Labels

    Labels XR1267 Labels Label Legend Left Side View Figure 3-1. Label Legend Left Side View. Right Side View Figure 3-2. Label Legend Right Side View. Page 18 Xtreme Manufacturing, LLC...

  • Page 21: Front View

    XR1267 Labels Front View Rear View Figure 3-3. Label Legend Front View. Figure 3-4. Label Legend Rear View. Cab View Figure 3-5. Label Legend Cab View. Page 19 For information call (800) 497-1704...
  • Page 22 Hydraulic Fluid, Use Dexron III 18090-001 Warning, Tip Over Hazard 18300-001 Warning, Falling Hazard 18312-000 Warning, Falling Hazard 18315-000 Tie Down Point 18095-000 Xtreme Logo 18044-000 Xtreme X 18096-000 Boom Swoosh Left Front 18097-000 Boom Swoosh Left Rear Page 20 Xtreme Manufacturing, LLC...

  • Page 23: Replacement Labels

    XR1267 Labels Replacement Labels Replacement labels can be obtained by contacting Xtreme Manufacturing at (800) 497-1704 Please have the appropriate label number available when you call Parking Brake Volts Fuel Coolant Hourmeter 702-636-2969 800-497-1704 Rear Axle Right Left Lights Centered...
  • Page 24 Labels XR1267 7) 18015-001 8) 18016-001 9) 18017-001 10) 18018-001 11) 18018-002 12) 18019-001 Page 22 Xtreme Manufacturing, LLC...
  • Page 25 XR1267 Labels 13) 18020-001 14) 18021-001 15) 18022-001 16) 18023-001 17) 18025-001 18) 18026-001 Page 23 For information call (800) 497-1704...
  • Page 26 Labels XR1267 19) 18027-001 20) 18031-001 WARNING 21) 18032-001 22) 18033-000 23) 18034-000 24) 18039-000 Page 24 Xtreme Manufacturing, LLC...
  • Page 27 XR1267 Labels 25) 18041-001 26) 18042-000 27) 18066-001 28) 18067-000 18334-001 29) 18334-001 30) 18069-000 Page 25 For information call (800) 497-1704...
  • Page 28 Labels XR1267 31) 18082-001 32) 18083-001 33) 18086-001 34) 18090-001 35) 18300-001 36) 18312-000 Page 26 Xtreme Manufacturing, LLC...
  • Page 29 XR1267 Labels 37) 18315-000 38) 18095-000 39) 18044-000 40) 18096-000 41) 18097-000 42) 18098-000 Page 27 For information call (800) 497-1704...
  • Page 30 Labels XR1267 43) 18099-000 44) 18092-002 18056-000 45) 18056-000 46) 18057-000 18058-000 47) 18058-000 48) 18311-002 Page 28 Xtreme Manufacturing, LLC...
  • Page 31 XR1267 Labels DEATH or SERIOUS INJURY could result from CARRIAGE DAMAGE improper operation when using tow connection. DO NOT ELEVATE BOOM ABOVE 30 WHEN DAMAGE may result from adjusting forks TOWING. when carriage is loaded. DO NOT EXCEED RATED TOW CAPACITY.
  • Page 32 Labels XR1267 XR1267 LOAD CHART OUTRIGGERS DOWN - STANDARD CARRIAGE XR1267 LOAD CHART OUTRIGGERS UP - STANDARD CARRIAGE 2.0 FT LOAD CENTER 2.0 FT LOAD CENTER 2.0 FT LOAD CENTER 2.0 FT LOAD CENTER NO OPERATION ABOVE THE REAR AXLE MUST...
  • Page 33 C B A P/N 17163-000 P/N 17162-000 61) 17162-000 62) 17163-000 XR1267 LOAD CHART OUTRIGGERS UP - 12FT TRUSS BOOM XR1267 LOAD CHART OUTRIGGERS DOWN - 12FT TRUSS BOOM NO OPERATION ABOVE TRUSS WEIGHT THE REAR AXLE MUST TRUSS WEIGHT...

  • Page 34: Features

    Features XR1267 Features Optional Equipment Table 3. XR1267 Optional Equipment Standard Equipment Description Feature Table 2. XR1267 Standard Equipment Options Hydraulic side-swing carriage (with quick attach couplers) Description Feature Heater/defroster/windshield wiper Boom Universal quick attach head Limited slip differential Four (4) section boom...

  • Page 35: Specifications

    XR1267 Specifications Specifications XR1267 Specifications Attachments Performance Standard Carriage - 72” or 96” Capacity 12,000 lbs + 10° Side Tilt Carriage - 48” or 72” Lift Height 67’ + 45° Swing Carriage - 52” or 72” Forward Reach 53’8” Pallet Forks - 2 25” X 4” X 48”...

  • Page 36: Operator Cab

    START Engages starter motor to crank engine NOTE: The PREHEAT and START positions are spring- loaded When the key is released, the Ignition switch will automatically return to the RUN position Figure 6-4. Accelerator Pedal. Page 34 Xtreme Manufacturing, LLC...

  • Page 37: Service Brake Pedal

    XR1267 Operator Cab Service Brake Pedal Operator Seat Press the service brake pedal to slow or stop the forklift Operator Seat Controls The service brake pedal activates the service brakes on all four (4) wheels The operator seat can be adjusted four (4) ways: weight suspension, height, fore and aft, and backrest angle Figure 6-5.

  • Page 38: Lumbar Support

    Figure 6-11. Fore and Aft Adjustment Lever. (2”) wide retractable seat belt A three inch (3”) wide retractable seat belt is available where required by state and local laws and regulations Figure 6-13. Retractable Seat Belt. Page 36 Xtreme Manufacturing, LLC...

  • Page 39: Rear View Mirrors

    XR1267 Operator Cab  Warning Controls and Indicators DO NOT adjust the seat or seat belt while Travel Select Lever the forklift is moving. Keep both hands on the wheel while the forklift is moving to The travel select lever has three (3) positions:...

  • Page 40: Gear Select Switch

    Set Parking Brake switch (A) to ON (DOWN) to engage the parking brake and to OFF (UP) to disengage the parking brake The parking brake indicator (B) illuminates when the parking brake is set to ON (engaged) Figure 6-20. Hydraulic Oil Temperature Indicator. Page 38 Xtreme Manufacturing, LLC...

  • Page 41: Low Brake Pressure Indicator

    XR1267 Operator Cab Low Brake Pressure Indicator Hourmeter The low brake pressure indicator illuminates if the The hourmeter indicates and records engine operating hydraulic brake oil pressure gets low hours and has a total readout of 9,999 9 hours Use the...

  • Page 42: Fuel Gauge

    After the engine has sufficiently warmed up, normal engine coolant temperature should read between 180 to 200°F If the coolant gauge shows abnormal readings, stop the Page 40 Xtreme Manufacturing, LLC...

  • Page 43: Rear Axle Centering Indicator

    XR1267 Operator Cab Rear Axle Centering Indicator Declutch Indicator The rear axle centering indicator illuminates when the rear The declutch indicator illuminates when the Declutch wheels are aligned perpendicular to the rear axle The rear switch is set to the ON position...

  • Page 44: Outrigger Toggle Switches

    (2) functions For example, moving the handle to the forward, left corner will lower and retract the boom at the same time Figure 6-36. Outriggers Down. Page 42 Xtreme Manufacturing, LLC...
  • Page 45 XR1267 Operator Cab Table 7. Boom Control Handle Functions Figure 6-38. Boom Control Handle Functions. Page 43 For information call (800) 497-1704...

  • Page 46: Attachment Tilt Switch

    (toward the operator) brake NOTE: Maximum frame sway is 16° overall or 8° each NOTE: The attachment carriage will retain any set direction, left and right angle throughout boom raising, lowering, retracting, or extending operations Page 44 Xtreme Manufacturing, LLC...

  • Page 47: Auxiliary Attachment Control

    XR1267 Operator Cab  Warning Optional Controls and Indicators The reach forklift includes a Frame Sway Two Wheel Rear (2WR) Steering Switch Override switch. Improper use of the Frame Sway Override switch could cause A Two Wheel Rear (2WR) Steering switch is used to engage death, serious injury, or property damage.

  • Page 48: Boom Angle Indicator

    As the boom is extended, boom extend letters appear on the left side of the boom visible to the operator These letters indicate boom extension as it corresponds to the load capacity charts Figure 6-45. Boom Extend Letters. Page 46 Xtreme Manufacturing, LLC...

  • Page 49: Operation

    XR1267 Operation Operation  Caution Pre-Operation Inspection Contact with hot surfaces or the exhaust pipe after the forklift has been operated To perform the pre-operation inspection make sure the could result in minor or moderate personal forklift is NOT running, the engine is cool, the forklift is injury.
  • Page 50 Battery posts, terminals, and related tires. accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling these items. Page 48 Xtreme Manufacturing, LLC...

  • Page 51: Pre-Operation Inspection Checklist

    XR1267 Operation Pre-Operation Inspection Checklist Walk around the ENTIRE forklift while visually performing the pre-operation inspection. Check that “Do Not Operate” tags have not been placed on the forklift Check that load capacity charts are legible Check that frame level indicator is working properly...

  • Page 52: Functional Tests

    • Check the engine coolant temperature gauge The engine coolant temperature gauge should read between 180 to 200°F • Check the engine oil pressure gauge The engine oil pressure gauge should read between 40 to 80 Page 50 Xtreme Manufacturing, LLC...

  • Page 53: Operator Maintenance

    XR1267 Operation Operator Maintenance Figure 7-1. Check Hydraulic Oil Sight Gauge. Figure 7-4. Check Engine Oil Level. Add Engine Oil, If Necessary. Figure 7-2. Add Hydraulic Oil, If Necessary. Figure 7-5. Check Battery Case and Terminals. Figure 7-3. Check Coolant Reservoir Level. Add Coolant, If Figure 7-6.

  • Page 54: Before Starting Forklift

    4. Adjust mirrors (this may require assistance) 5. Adjust the side console control panel 6. Fasten seat belt 7. Make sure the travel select lever is set to NEUTRAL (N) and the Parking Brake is ON (engaged) Page 52 Xtreme Manufacturing, LLC...

  • Page 55: Normal Starting

    XR1267 Operation 3. Turn key in Ignition switch clockwise to the Starting Forklift START position Normal Starting  Warning To prevent death, serious injury, or property damage, the operator must be seated with seat belt fastened, arms, legs, and head completely inside the Rollover...

  • Page 56: Jump Starting

    6. After the engine starts, let idle for 30 to 60 seconds 7. Remove the jumper cables in the reverse order of their connection (i e negative cable ground connection first, etc ) Page 54 Xtreme Manufacturing, LLC...

  • Page 57: Forklift Travel

    XR1267 Operation Forklift Travel Four Wheel Steering (4W) Four wheel (4W) steering allows the front wheels to Steering Modes turn in the same direction and the rear wheels to turn in the opposite direction of the steering wheel The  Warning...

  • Page 58: Starting Travel

    Figure 7-14. Hydraulic Oil Temperature Indicator. The transmission has four (4) gears that can be used for traveling in forward or reverse To shift gears rotate the gear select lever to the next gear Page 56 Xtreme Manufacturing, LLC...

  • Page 59: Stopping Travel

    XR1267 Operation The low brake pressure indicator illuminates if the 4. Set the parking brake to ON (engaged) hydraulic brake oil pressure gets low If the low brake pressure indicator is illuminated, stop  Warning the forklift, follow proper shut down procedures, tag the forklift with “Do Not Operate”...

  • Page 60: Refueling

    Operation XR1267 that would alter the center of gravity or stability of this Refueling forklift Xtreme Manufacturing assumes no liability for any third party attachment that would alter the center  Warning of gravity or stability Engine fuel is flammable and could cause a fire or explosion.

  • Page 61: Standard Carriage Operation

    XR1267 Operation The maximum load capacity for this forklift is 12,000  Warning pounds (5,443 kilograms) The matched pair or set of forks used on this forklift should have total load ratings Hydraulic attachments have a which equal or exceed 12,000 pounds (5,443 kilograms)
  • Page 62 Attachment Hooks (B). 4. Raise the boom until pivot pins (A) have seated fully in attachment hooks (B) Figure 7-24. Tilt Attachment To Align Holes Between Quick Attach Adapter and Attachment. (A) Not Aligned. (B) Aligned. Page 60 Xtreme Manufacturing, LLC...
  • Page 63 XR1267 Operation 6. Raise the quick attach lock lever Figure 7-27. Make Sure Quick Attach Lock Lever Is Seated In Groove (A) of Quick Attach Pin. Figure 7-25. Raise Quick Attach Lock Lever.  Warning With lock lever raised, insert quick attach pin completely...

  • Page 64: Attachment Removal

    8. Pull out the quick attach pin at the bottom of the system) quick attach adapter Figure 7-29. Disconnect Quick Attach Couplers. (A) Female Coupler. (B) Male Coupler. Figure 7-31. Pull Quick Attach Pin from Attachment and Quick Attach Adapter. Page 62 Xtreme Manufacturing, LLC...

  • Page 65: Load Handling

    XR1267 Operation 9. Lower the attachment to the ground in a Load Handling level position  Danger Death or serious injury by electrocution will result from contact with or inadequate clearance with energized power lines or apparatus. • Never operate the forklift in an area where active overhead power lines, overhead or underground cables, or other power sources exist.

  • Page 66: Suspended Loads

    Reposition forklift or have surface 4. With the load elevated, move the forklift slowly leveled. Page 64 Xtreme Manufacturing, LLC...

  • Page 67: Load Shift

    5’ measured from the Only XR1267 models equipped with outrigger point of attachment to the operator The complete system interlocks may be used to lift personnel.

  • Page 68: Frame Leveling

    18) Be certain that personnel and equipment on the platform do not exceed the available space 19) Any body belt, lanyard or deceleration devices which Figure 7-34. Frame Sway Control Handle. Page 66 Xtreme Manufacturing, LLC...

  • Page 69: Load Capacity Charts

    XR1267 Operation The frame sway control handle controls the frame sway Load Capacity Charts (right and left) functions To lock the frame sway, place the travel select lever in  Warning NEUTRAL or apply the service or parking brake DO NOT exceed rated capacities. Any NOTE: Maximum frame sway is 16°...

  • Page 70: Using Load Capacity Charts

    5. Operator reads load capacity chart for attachment carriage to learn it will be safe to place the load at any boom angle with the boom extend letter “F” showing Figure 7-39. Boom Angle Indicator. Page 68 Xtreme Manufacturing, LLC...

  • Page 71: Standard Carriage Load Capacity Chart

    XR1267 Operation Standard Carriage Load Capacity Chart XR1267 LOAD CHART OUTRIGGERS DOWN - STANDARD CARRIAGE 2.0 FT LOAD CENTER 2.0 FT LOAD CENTER THE REAR AXLE MUST BE LOCKED AND THE OUTRIGGERS FIRMLY AGAINST THE GROUND. LOAD RATINGS SHOWN ARE FOR...

  • Page 72: Preventive Maintenance

    Check condition and tension of drive belts Use tension meter to check belt tension Lubricate front and rear drive shaft grease fittings Lubricate front and rear axle grease fittings Change differential oil Change wheel-end oil Check wheel lug nuts torqued to 380-420 ft-lbs Page 70 Xtreme Manufacturing, LLC...
  • Page 73 XR1267 Preventive Maintenance After Every 500 Hours of Operation After Every 1,000 Hours of Operation Comply with 50-Hour Maintenance Requirements Comply with 50-Hour Maintenance Requirements Comply with 250-Hour Maintenance Requirements Comply with 250-Hour Maintenance Requirements Replace air filter Comply with 500-Hour Maintenance Requirements...

  • Page 74: Boom Emergency Lower Down Valve

    In addition, make sure that the new operator has completed a walk-around inspection of the vehicle, Figure 8-2. Boom Access Cover. is familiar with all Labels on the vehicle, and has demonstrated the correct use of all controls Page 72 Xtreme Manufacturing, LLC...
  • Page 75 XR1267 Preventive Maintenance THIS PAGE INTENTIONALLY LEFT BLANK Page 73 For information call (800) 497-1704...

  • Page 76: Lockout / Tagout

    1. Remove lock and “Do Not Operate” tag from battery disconnect switch 2. Raise and secure battery cover 3. Remove “Do Not Operate” tags from steering wheel and ignition key Page 74 Xtreme Manufacturing, LLC...

  • Page 77: Do Not Operate Tags

    XR1267 Lockout / Tagout Do Not Operate Tags Page 75 For information call (800) 497-1704...
  • Page 78 Lockout / Tagout XR1267 Page 76 Xtreme Manufacturing, LLC...
  • Page 79 XR1267 Lockout / Tagout Page 77 For information call (800) 497-1704...
  • Page 80 24903-000 5/09 (702) 636-2969 1415 W. Bonanza Rd. Las Vegas, NV 89106 (800) 497-1704 www.XtremeManufacturing.com...

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