Alcatel Drytel 100 Instruction Manual
  1. Manuals
  2. Brands
  3. Alcatel Manuals
  4. Water Pump
  5. Drytel 100
  6. Instruction manual
Alcatel Drytel 100 Instruction Manual

Alcatel Drytel 100 Instruction Manual

Pumping unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Techniques du vide
High vacuum technology
Hochvakuumtechnik
Notice technique
Instruction manual
Technische Beschreibung
GROUPE DE POMPAGE
PUMPING UNIT
\
.....,_ __ TYP_E_s _ : _ 0R_ YTE _L_ 1 _ 0 0_ - _ o _R YTE _L_ 1 _0_ 0 _ c _
•
�
,,
,,
ALC•·TEL
'
CIT

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Drytel 100 and is the answer not in the manual?

Questions and answers

Related Manuals for Alcatel Drytel 100

Summary of Contents for Alcatel Drytel 100

  • Page 1 Techniques du vide High vacuum technology Hochvakuumtechnik Notice technique Instruction manual Technische Beschreibung GROUPE DE POMPAGE PUMPING UNIT ..,_ __ TYP_E_s _ : _ 0R_ YTE _L_ 1 _ 0 0_ - _ o _R YTE _L_ 1 _0_ 0 _ c _ •...
  • Page 3 NOTES READ THIS MANUAL COMPLETELY BEFORE UNPACKING AND INSTAWNG THE UNIT Check the crates for damage in shipping. Notify ALCATEL and shipping company of any damage. DO NOT UNPACK UNIT UNTIL READY TO INSTALL The guaranty is in effect only if the instructions in this manual are followed.

  • Page 4: Chapter 1 - Description

    1.1 - PUMPING SYSTEM The Drytel is an oil-free, two stage pumping system capable of operation from atmospheric pressure to 1 � mbar. The Drytel utilizes an Alcatel model 5030 CP molecular dry pump backed by an oil-free ')I- membranes pump.
  • Page 5 MDP and converter is cut. Shut down the converter (pushing the "ON/OFF" switch to OFF position) for 4 seconds, then turn on again (pushing the "ON/OFF" switch to ON position. If the malfunction is still present, please call Alcatel's service department. 1) 6 2) �...
  • Page 6 1 , : 1 · 1 I I' ROTATION INDICATOR 1 1 , ! 1 · . I They are three lamps (g r een, yellow, and red) which indicate the status of the pump. > 11 the possible combinations of lighted lamps and the status they indicate are listed below. ·' STATUS: 1 : indicates on or closed circuit...
  • Page 8 DRYTEL 100 and 100 C SPECIFICATIONS 100 m Pumping speed for N2 (P :c:;; 1 ()-4 mbar) 59 m for He 45 m for H2 Ultimate pressure Maximum continuous inlet pressure for 8 hours of continuous use at ambient °...

  • Page 9: Electrical Specifications

    2.2 - ELECTRICAL SPECIFICATIONS - Line voltage : 100 V - 115 V - 200 V - 220 V - 240 V - 50/60 Hz. Each power voltage corresponds with a specific part number (see chapter 6). During acceleration 650 Watts At full speed with inlet pressure <...

  • Page 11: Applications Notes

    INTERFACE (Options) (P 104) This plug allows . The remote starting stopping of the ORYTEL. . The output by d contact closures, from the state of the three lamps (red, yellow, green ) , from the "ON-OFF" "ON-OFF" state of the converter, from the state of the ORYTEL.
  • Page 12 MDP to seem. 2) Alcatel recommends that the pressure of the purge line be set at 1 to 1.3 bar (15 to 19 psi) absolute to avoid wasting the purge gas.
  • Page 13 3.7 - GAS BALLAST (OPTION) The gas ballast allows to inject occasionally air or nitrogen.during pumping to improve light gas, pumping, Iii.- and avoid the particles contamination. The opening of the gas ballast causes the flushing of the light molecules by the heavy molecules (air or nitrogen) in the roughing line.

  • Page 14: Chapter 4 - Operating Diagram

    CHAPTER 4 - OPERATING DIAGRAM ) 4.1 - SETTING THE TIMER 4.1.1. The timer can be set from 0.1 seconds to 999 hours with the buttons under the corresponding units. The unit selector furthest to the right can be set at any one of the ten positions indicating six different units of time : 0.1 seconds;...
  • Page 15 4.2 - EVACUATION OF A CHAMBER LESS THAN 75 LITERS Chamber Volume < 75 liters Diaphragm pump s� 1) STARTING - The membranes pump and MDP are off. is closed. is open. - Rt - Timer set at 0" (the MDP will start approximately 2 seconds after the membranes pump). "1"...

  • Page 16: Chapter 5 - Maintenance

    Remove the 4 screws assembling MDP and its support on the shocks absorber . 5.2.2. RELUBRICATION The MDP must be properly maintened to insure optimum performance and minimum downtime. You must use only the grease contained in the syringe available from Alcatel. When adding grease, proceed carefully with maximum cleanliness. WARNING! .
  • Page 17 Relubrication process: 1) Bearing opposite the pumping unit (see figure 1) : - Unscrew the regreasing plug, (7B) - Position the syringe in the orifice perpendicular to axis of rotation � •. - be - Remove one spacer and inject progressively the grease. The piston must touch the ring spacer (or the other - 511! black spacer).
  • Page 18 5.3 - REPLACEMENT OF BALL BEARINGS FROM THE MDP 5030 CP , The ball bearings can be replaced at the users facility by a competent technician familiar with the Alcatel #'/IDP. The following tools and replacement parts are required: - ball bearings (see below)
  • Page 19 5.4. - MAINTENANCE OF THE MEMBRANES PUMP (see figure 9). - Disconnect the electrical cable from connector - Unscrew the connecting nut from the capacitor. - Disassemble the vacuum line at the inlet port of the pump. -Thi - Unscrew the membranes pumps by removing the 4 nuts. only plier 5.4.1 Cleaning and checking the suction chamber (see figure 6).
  • Page 20 SA.2 Changing the diaphragm in standard type - Lift the housing cover and the head cover as d escribed in the section 5.21 - - The Philips screw (19) in the centre of the diaphragm clamping disc must first be slackened. This is usually only possible if you carefully turn the upper clamping disc (9) on the diaphragm with a pair of water pump pliers, because the fixing screw is secured against slackening by adhesive.

  • Page 21: Chapter 6 - Part Numbers And Accessories

    "' 795915 795914 6.2 - OPTIONS * - "Inlet gas and piped exhaust" (std on DRYTEL 100 C) ........062979 - 4 casto rs ....................062868 - I nterface ....................062898 - Manual gas ballast ..........•........050590 - A uto matic gas ballast ................. 0505 80 - Metallic pipe between MDP and diaphragm pump ........
  • Page 22 -3 - ................. 066673 -4- ................. 066674 - 5 -··················································· · ······························ 066675 - Ball bearings replacement tools..............062792 . DRYTEL 100 • Tim e r ....................... 039563 - Membrane pump maintenance kit DRYTEL 100 ........062968 DRYTEL 100 C ........062368...
  • Page 23 - Membranes pump : general drawing Figure 6 Figure 7 Interface option connection on the Orytel Figure 8 P 104 Interface connection - Electrical schematic diagram of the DRYTEL 100 Figure 9 - Electrical schematic diagram of CFF 450 TURBO converter. Figure 10...
  • Page 27 (mbar) Pres sion d'as pirat ion Inlet pressure DRYTEL 100 - DRYTEL 100 C VITESSE DE POMPAGE PUMPING DOWN CURVE Volume 11 O litres 11 O liters volumes 10 R ....... Temps (min) ...__ Times � FIGURE 2/2...
  • Page 28 (mbar) Pression d'aspiration 1111. Inlet pressure l 1 0 : DRYTEL 100 - DRYTEL 100 C VITESSE DE POMPAGE PUMPING DOWN CURVE Volume 35 litres 35 liters volumes ... , :i ► 1 0 - • � Ill.. 1 0 -4 11111,,.
  • Page 32 MOP 5030 CP : Periode de rechargement en graisse RELUBRICATION OF MOP 5030 CP : Relubrlcate the bearings of the MOP according to the chart below -J � CHLORE, BROME ET GAZ REACTIFS CONDENSABLES CHLORINE, BROMINE AND CONDENSIBLE REACTIVE GASES ►...
  • Page 33 MOP 5030 CP : Periode de rechargement en graisse RELUBRICA TION OF MOP 5030 CP : Relubricate the bearings of the MOP according to the chart below FLUOR ET GAZ REACTIFS NON CONDENSABLE FLUORINE AND NON CONDENSIBLE REACTIVE GASES ► Exemple Example Pour une utilisation moyenne...
  • Page 35 - - - - - - -- --- -------- - -- - ------ /· ·\ Repere Kit Replare du DESCRIPTION raccorder Drytel 100 Selection du secteur 100 V = 115 V - 10 % 115V=115V- 0% Power line connection 200 V = 220 V - 10 %...

Table of Contents