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Alcatel 1004 A Instruction Manual

Mechanical forepumps
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  Summary of Contents for Alcatel 1004 A

  • Page 2: Table Of Contents

    MECHANICAL FOREPUMPS TYPES 1004 A- 2004 A- 2008 A-1012 A- 2012 A- 2020 A CONTENTS Page Page 4.2 Operating of Gas Ballast ......NOTES ..
  • Page 3: Notes

    It is the user's responsibllty to follow the warnings, precautions, and maintenance requirements set forth In this manual IMPORTANT NOTE Alcatel Standard 1004 A - 2004 A - 2008 A - 1012 A .. 2012 A - 2020 A, pu.mps are designed to pump neutral or slightly corrosive gases.
  • Page 4: Introduc'tlon

    Partial pressure measured by Pneurop method. ristlcs of different standard motors. The above speolflcatfons ere for pumps filled with ALCATEL 100 oll.Theymay vary If other olls are used (see § 3.3.2). pon request, other types of motors can be dellvered (special vol­...
  • Page 5: Operating Principle

    The functional part of vane pump is composed ALCATEL has selected various types of oil fo r Its pump ; they are lis­ - a hollow cylindrical stator with an inlet and an exhaust va l ves; ted In §...
  • Page 6: Ill. Mounting And Installation

    • high temperature ning of the elastomers (see § 6.1) operation • Partial pressure measured by Pneurop method with a 2012 A ALCATEL 3.3 CHOOSING THE OIL pump. 3.3.1 Why Correct 011 Is Important However. ALCATEL 100 oil can be replaced by the following fluids: OIi has numerous functions in the pump (see§...
  • Page 7: Oxygen Pumping

    In exha!lsted gory, should be used gases from the machanlcal va- - ALCATEL 1 1 3 - FOMBUN YL VAC 25.6" - KRYTOX 1 5 -25** - cuum pumps. DEM N U M S* 65 *'" • - AFLUNOX 1 5.25 .. **...
  • Page 8: Operation And Maintenance

    , and the oil used. Oth er stag.es. arrangements are possi ble c o n tact Alcatel for assistance. Example of oll r ecovery device (WARNING HIGH PRESSURE PUMPING The pump...
  • Page 9: Another

    The pump must be drained when hot and after the oil case has been degradation. vented to atmosphe r ic pressure. First. isolate or disconnect the For the same reasons, the clear oils of mineral (Alcatel 300) also pump from the s y stem.
  • Page 10: Disassembly, Cleaning, And Reassembly

    V. DISASSEMBLY, CLEANING 5..2.1 Dlsassembllng Two-Stage Pumps 2004 A, 2008 A, and 201 2 A 2020 A . AN D REASSE MBLY a) Removing HP Rotor (35) " Remove rotor (3 5) by sliding It out off stator. • Remove va_nes (4�} .and !P,ri_ngs .(4 M P ORTANT I Before doing any maintenance task, check the...
  • Page 11: Cleaning Metal Parts

    - p liers for clrc l i p s , I.D. S pec ial ALCATEL Tool■ ( see dia g ram 4 ) To mount shaft seals , A l catel p rovides s p ecial tools - washer PIN 073348...
  • Page 12: Vt. Spare Parts

    In addition to seals this kit contains a set of spare parts for pump maintenance for up to two years of normal use. Pumps 1004 A 1012 A 2004 A 2008 A 2012 A 2020 A Kit n ° 052615 052612 052614 052613 052611 052982 6.3.
  • Page 13: Vtl. Troubleshooting

    Vil. TROUBLESHOOTING PROBLEM CAUSE REMEDY SECTION Check wiring § 3.4 . 4 1. Motor Improperl y wired c l ean, and qmooth Pump seizes as a result of stoppage after pum p in g Disassemb scratched metal parts (replace under d!fflcull conditions (without cleaning or flushin them if necessary), then reas·...
  • Page 15 8.2. OIL MIST ELIMINATOR a} Cartridge Saturation If excessive fumes or droplets appear at eliminator outlet . the car­ 8.2.1 Characteristics tridge is saturated. Satura t ion depends on the number of pumping operat i ons, the volume of gas pumped, and the condit i on of all.
  • Page 16 1 .2. dichloroeth ane (cold cleaning). o-• < onomy (P mbar) 15 hours. After using synthetic oils (Alcatel 113, Fomblln YL VAC 25-5 Fom· ♦ • ping speed (water vapor) 4 Ifs. blin YL VAC 25-6*) clean parts when a solvent such as trichloroethy•...
  • Page 17: Dust Filter Nw 25

    8.4 DUST FILTER NW 25 (FAP 25) ---¢78-- 8.4.1 Description Pneurop NW 25 The dusHilter Is Installed on the intake a pump o r forepumplng set handling dust or particle-laden gases (vacuum packing, metallurgy, lamp manufacture. evaporati on This filter collects dust particles with a diameter greater than 6 microns and thus protects the pumping system without any appre­...
  • Page 18 Ola blaB MONOPHASE TA I PHASE S I NGLE-PHASE / WECHSELSTROM THREE-PHASE/ DAEHSTROM TYPES 1012 A - 2008 A 2020 A 1004 A 1012 A - 2008 A 2020 A 1004 A 2012 A 2004 A 2012 A 2004 A...
  • Page 19 -~-,c;;,,.. - - ��..-=-----. -- - -�--=� ��--- --�- PLANCHE 2 REGLAGE DU SYSTEME D'ETANCHEITE DIAGRAM ADJUSTMENT OF ANTISUCKBACK VALVE ASSEMBLY ABBILDUNG JUSTIERUNG DES DICHTUNGSSYSTEMS...
  • Page 20 52630 52630 � ..+o.5 mm-,i. 2.60 H (U.S. Motor) 1.50 Hz (IEC Motor) PLANCHE R�GLAGE DE L'ACCOUPLEMENT / VENTILATEUR DIAGRAM 3: COUPLING FAN ADJUSTMENT ABBILDUNG 3: EINSTELLUNG VON KUPPLUNG UNO VENTILATOR...
  • Page 21 Precede de demontage des joints levre Removal of lip seals Uppendichtungen Demontage Manchon protecteur Protective sleeve SchutzhUlse �: - - - , _ _.-"9 Mandrins de montage des joints levre Tools for installing lip seals Montagedorn ® ■ 0 adapte au mandrin de la presse au de la perceuse ■Diam.adapted to press...
  • Page 24 POCHETTE DE JOINTS LOT DE MAINTENANCE @ +@ MINOR MAINTENA N CE MAJOR MAINTENANCE ERSATZDICHTUNGEN WARTUNGSMATERIAL@+@ • 35/3 54/9 e· e oo=o ---! ·,/- � �. 5 1 ,,,,- · ® • Pompes ayant numero de serie < 50000. Pumps with serial number before 50000.
  • Page 25 ALCATEL stehl Ihnen zur Beralung beim Kaut von Pumpen und Zubehtir mil seiner Erfahrung zur Verfi.lgung. \LCATEL'S experience may assist you ln proper seleclion of pumps and accessories best suited for your application. PLANCHE 6 / DIAGRAM 6 / ABBILDUNG 6...
  • Page 26 RACCORDEMENT DN 25 Ref. NW 25 CONNECTION PIN NW 25 FLANSCH Best Nr. Pompes standards Pompes chlmlstes CONNECTING$ ACCESSORIES ANSCHLUSSFLANSCHE UNO ACCESSOIRES DE RACCORDEMENT Standard pumps Chemical pumps VERBINDUNGSELEMENTS Er ELEMENTS DE CANAUSA TION AND VACUUM FITTINGS Standard-Pumpen Chemie-Pumpen Centering rings Zentrlerringe Anneaux de centrage - stainless steel/Buna...
  • Page 27 PIECES DE RECHANGE POUR ERSATZTEILLISTE FUR SPARE PARTS LIST FOR: 1004 A- 2004 A - 2008 A -1012 A- 2012 A - 2020 A TYPES • ...: REF.."' C: · • c: en 'E�-cij REP. DESIGNATION BENENNUNG SPECIFICATION Bestell.

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2004 a2008 a10012 a2012 a2020 a