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Summary of Contents for Alcatel 2033
- Page 1 Techniques vide High vacuum technology · H ochvakuumtechnik Notice tecl)nique,. lr1struction manual Technische Beschreibung ROMPES PRIMAIRES MECANIQUES MECHANICAL FOREPUMPS MECANISCHE FEINVAKUUMPUMPEN TYPE/TYP: 2033 - 2063 Standards ALC�TEL...
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Page 2: Table Of Contents
MECHANICAL FOREPUMPS· TYPES 2033 -- 2063 CONTENTS Page Page > TES..........30 mbar)..... 26 4.4 High-Pressure Pumping (P 4.5 Changing from One Type of Oil to Another ..27 INTROD0CTION ........21 4.6 Oil Level-Draining . - Page 3 � APPLICATIONS AND LIMITATIONS ALCATEL mechanical pumps are designed to ensure complete safety and reliability for the application and user when pro operated. It is the user's responsibility to follow the precautions, and maintenance requirements set forth in this manual.
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Page 4: Introd0Ction
* Partial pressure measured by Pneurop method. ,,.-Other types of motors are available upon request (special motors, The above specifications are for pumps filled with ALCATEL 100 oil. They :plosion-proof motors, etc.). may vary if other oils are used (see § 3.3.2). -
Page 5: Operating Principle
- two vanes sliding in the rotor, forced against the stator by centrifu- - it carries away the heat produced by the compressed gases. gal force and springs. ALCATEL has selected various types of oil for its pump ; they are lis The pumping cycle is as follows ted in §... - Page 6 Open position intake phase LIMITER th e pump begins to operate the oil (C) pulled in by the oil (B) is drawn in through oil inlet tube (52) and is agitated by a tube (D). end of the gas intake tube (53), mounted parallel to the oil flow, ·...
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Page 7: Unpacking
* Partial pressure measured by Pneurop method on ALCATEL 2033 pum 3.3.1 Why Correct Oil is Important However, ALCATEL 100 oil can be replaced by the following f l uids Oil has numerous functions in the pump (see§ 2.3). The correct oil Is... -
Page 8: Oxygen Pumping
• prevents dust particles larger than Dust filter 068480 microns from accumulating in the pump and oil. use is intermittent, mineral oils such as ALCATEL 200 or JEL 300 can be used. Liquid 786537 inlet • protects pump against conden-... -
Page 9: Operation And Maintenance
(53) all the way out ; arrangements are possi ble ; co ntact Alcatel fo r assistance. run p u m p for about one hour at u lti mate vacu um ;... -
Page 10: Oil Level-Draining
(see § 4.7) using new oil, then fill (see § 3.4.1). • When using expensive fluids like ALCATEL 113, FOMBLIN YI,. VAC Incompatible (synthetic oils or similar oils) 25-6* using a condenser at the pumps exhaust (or a chemical oil when a mineral oil is replaced by a synthetic oil (for mist eliminator) allows oil to be recovered without decanting. -
Page 11: Disassembly, Cleaning And Reassembly
- Unscrew ai r i n l et t ube (53) and remove spring (54). {If neces· Routine mai ntenance of ALCAT EL Standard 2033 and 2063 pumps sary, note setting of air in let tube (53) : n umber of turns u nti l req ui res o nly period ic o i l changes. -
Page 12: Cleaning Metal Parts
Special ALCATEL Tools, No. 054284 Before reassem bly : To mount shaft seals and adj ust motor plate, Alcatel provid es special a) All parts must be dry so that n o solve nt remains, particu larly i n tools i n tool kit (see d i ag r am 2) . -
Page 13: Spare Parts
Be sure to use these kits so y ou will have all the p arts necessa ry . 6.1 SEAL KIT Pum p s 2033 2063 Kit n 054285 054485 °... - Page 14 OUBLESHOOTING CAUSE REMEDY SECTION 1. Motor poorly supplied with current Check wiring § 3 . 4.4 Disassemble, clean, and polish 2. Pump seizes (stopping after pumping under difficult conditions - no drain or rinsing) scratched metal parts (replace §V if necessary) then reassemble §...
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Page 15: Accessories
VIII. ACCESSOR I ES 8.1.4 Maintenance Maintenance consists only of cleaning to ensure that the gas ballast 8.1 REMOTE CONTROLLED GAS BALLAST is operating correctly. Procedure - unscrew screws (E) . Remove remote controlled gas ballast 8.1.1 Description assembly from frame; - remove circlip (1), washer (2), valve (3), and washer {S);... -
Page 16: Oil Mist Eliminator 3
8.2.3 Installation 8.2.5 Spare parts The separator is mounted with its black side on the discharge of a 2033, 2063 pump. The orange side can be connected to a gas exhaust line. No. in On the pum p , remove protective cap (23) and elastomer valve (70) -
Page 17: Liquid Nitrogen Trap Nw
Read § 8.3.5 and 8.3.6 before insta l l i ng l iquid n itrogen trap. After using synthetic oils (Alcatel 1 1 3, Fombl i n YL VAC 25.6*) , c) The trap openings are provided with ISO NW 40 flanges for Pneu ... - Page 18 ♦ NW40 ..is i n sta ll ed on the intake of a pump or for pumping set or particle-laden gases (vacuum packing, metallurgy, � NW40 cture, evaporation ... ). ---� lects dust particles with a diameter greater than 2 thus protects the pumping system without any appre...
- Page 19 THAILAND ITALY NETHERLANDS Tel (65) 472 2002 (39) 039 686 3855 Fax. (65) 378 4448 ALCATEL THAILAND Co L ALCATEL VACUUM Fax. (39) 039 40th Floor , Ocean Tower 2 TECHNOLOGY BENELUX SOUTH AFRICA 75/112 Sukhumvit Sol 19 ( Wattana...
- Page 20 380 V • 2033 - 2033 C 220 V Three phase 1 , 1 • • �,l 2033 CP+ - 2033 H 380 V 2063 - 2063 C 220 V Three phase gr 6 � 2 2063 CP+ - 2063 H...
- Page 21 ALCATEL steht Ihnen zur Beratung beim Kaut von Pumpen und Zubeht:ir mit seiner Erfahrung zur VerfGgung. ALCA TEL'S experience may assist you in proper selection of pumps and accessories best suited for your application. PLANCHE 4 / DIAGRAM 4 / ABBILDUNG 4...
- Page 22 RACCORDEMENT ON 40 Ref. NW 40 CONNECTION P/N NW 40 FLANSCH Best Pompes standards Pompes chimistes ACCESSOIRES DE RACCORDEMENT CONNECTINGS ACCESSORIES ANSCHLUSSFLANSCHE UNO Standard pumps Chemical pumps AND VACUUM FITTINGS VERBINDUNGSELEMENTS ET ELEMENTS DE CANALISATION Standard-Pumpen Chemie-Pumpen Anneaux de centrage Centering rings Zentrierringe 068194...
- Page 23 PIECES DE RECHANGE POUR ERSATZTEILLISTE FUR SPARE PARTS LIST FOR : 2033 - 2063 TYPES ---- ...,; REF..C: (I) u, +,,i • ...; .5 C: · - (I) c: lU :: · - lU Cl .£ E c: 'iii E�...
- Page 24 �ECESDERECHANGEPOUR: ERSATZTEILLISTE FUR SPARE PARTS LIST FOR : 2033 - 2063 TYPES . C . (I)...,; • -c:<n REF..·- C: ·- <I) c: ca:-:: ·- ca Cl "iti E.!!! BENENNUNG DESIGNATION SPECIFICATION o E c: REP. ·-:-- E ..tl '- :, Best.
- Page 25 PIECES DE RECHANGE POUR: ERSATZTEILLISTE FUR : SPARE PARTS LIST FOR : 2033- 2063 TYPES ...,; c.r.,...,; • - C: <I) REF. ·- <I) •- C: C'il:: C'il Cl o E c: ..BENENNUNG DESIGNATION SPECIFICATION REP. ·- E.._ N :::I .s:: 0 .c...
- Page 26 PIECES DE RECHANGE POUR : ERSATZTEILLISTE FUR: SPARE PARTS LIST FOR : 2033- 2063 · TYPES "',..; . c·s � REF..,,_ ·- o::! Ol Co::!= ·iii E� �EP. DESIGNATION SPECIFICATION BENENNUNG '-:' '- .a E ..c O .c (")
- Page 27 PIECES DE RECHANGE POUR: ERSATZTEILLISTE FUR : SPARE PARTS LIST FOR : 2033- 2063 TYPES REF. REP. DESIGNATION BENENNUNG SPECIFICATION Best. Nr (I') EQUIPEMENT VERSION U.S. - US VERSION - AMERIKANISCHE AUSFUHRUNG Deflecteur d'air Deflector Deflektor 054147 054432 ° °...
- Page 28 COUP£ · • · • · Cote. '166 to, 20�3 206?. 2. �to.• 2033 - 2063 PLAN D'ENSEMBLE GENERAL DRAWING 0BERSICHTPLAN...
- Page 30 1033-1063 Pompes - Pumps - Pumpen: @Joint R5 / O-ring Dichtung - @ Joint R21 / O-ring / Dichtung. < • 2033: Pompes ayant un numero de serie 90964 Pumps with serial number before 90964 / Pumpen mit Seriennummer vor 90964. < •...