lancer 2500 REMOTE series Operation Manual
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lancer 2500 REMOTE series Operation Manual

Counter electric dispenser
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COUNTER ELECTRIC DISPENSER SERIES 2500 REMOTE
Operation Manual
PN: 28-0377/03
Lancer Corp.
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
Manual PN: 28-0377/03
JANUARY, 1999
2500
FOR QUALIFIED INSTALLER ONLY
"Lancer" is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

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Summary of Contents for lancer 2500 REMOTE series

  • Page 1 PN: 28-0377/03 Lancer Corp. 6655 Lancer Blvd. San Antonio, Texas 78219 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com Manual PN: 28-0377/03 JANUARY, 1999 2500 FOR QUALIFIED INSTALLER ONLY “Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

  • Page 2: Table Of Contents

    ABOUT THIS MANUAL This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product.
  • Page 3 6. DISPENSER DISPOSAL......................19 7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS..........20 REMOTE BEVERAGE SYSTEM ASSEMBLY..............20-21 2500 REFRIGERATION DECK ASSEMBLY, R-134A, LANCER ELECTRONIC ICE BANK CONTROL (EIBC), USA ONLY, PN 82-2669..............22-23 2500 REFRIGERATION DECK ASSEMBLY WITH ELECTRONIC ICE BANK CONTROL (EIBC), R-134A; PN 82-2049E, 230V/50Hz; PN 82-2103E, 115V/60Hz; PN 82-2098E, 240V/60Hz........................24-25...

  • Page 4: Specifications

    CED 2500 REMOTE SPECIFICATIONS DIMENSIONS WEIGHT CARBONATOR WATER SUPPLY Width: 27 1/8 in (690 mm) Ice Bank: 50-55 lbs (23-25 kg) Min flowing pressure: 35 PSIG Depth: 37 1/4 in (946 mm) Operating: 457 lbs (207.30 kg) (0.241 MPA) Height (w/out legs): 31 1/4 in Shipping: 340 lbs (154.22 kg) Max static pressure: 60 PSIG (790 mm)

  • Page 5: Pre-Intallation Checklist

    PRE-INSTALLATION CHECKLIST BEFORE GETTING STARTED Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and file a claim with carrier.

  • Page 6: Warnings/Cautions

    WARNING/ADVERTENCIA/AVERTISSEMENT The dispenser is for indoor use only. This appliance is intended for use in commercial applications such as restaurants, stores or similar. This unit is not a toy. It should not be used by children or infirm persons without supervision.
  • Page 7 25 PSIG (0.172 MPA). REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS La proprètè da cet ensamable est assurè à I’usine sulvant les spècifications èmis par Lancer . Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil: 1.
  • Page 8 ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/ AVERTISSEMENT ÉLECTRIQUE Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections.
  • Page 9 AUTOMATIC AGITATION/AGITACIÓN AUTOMÁTICA/ Units are equipped with an automatic agitation system and will activate unexpectedly. Do not place hands or foreign objects in the water bath tank. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift. Las unidades están equipadas con un sistema automático de agitación, por lo que se pueden activar repentinamente.

  • Page 10: Installation

    1. INSTALLATION UNPACKING WARNING TO AVOID PERSONAL INJURY OR DAMAGE, DO NOT ATTEMPT TO LIFT A UNIT WITHOUT HELP. FOR HEAVIER UNITS, USE OF A MECHANICAL LIFT MAY BE APPROPRIATE. UNITS ARE EQUIPPED WITH AUTOMATIC AGITATION. THE UNIT MAY ACTIVATE UNEXPECTEDLY. DO NOT PLACE HANDS, OR FOREIGN OBJECTS INTO THE ICE STORAGE COMPARTMENT.

  • Page 11: Connecting To Electrical Power

    CONNECTING TO ELECTRICAL POWER NOTE: Adhere to the ELECTRICAL Warnings/Cautions, Page 8. GROUNDING WARNING THE DISPENSER MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID SERI- OUS INJURY OR FATAL ELECTRICAL SHOCK. THE POWER CORD HAS A THREE-PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT.

  • Page 12: Connecting Python Tower

    CONNECTING PYTHON TO TOWER WARNING USE A SHARP KNIFE, RAZOR BLADE, OR TUBE CUTTER TO CUT TUBING. TUBING CUT WITH A SAW WILL RESULT IN PLASTIC SHAVINGS WHICH WILL PLUG THE FLOW CONTROLS IN THE DISPENSING VALVES. ADVERTENCIA UN CUCHILLO AFILADO, CUCHILLA DE AFEITAR, OR CORTATUBOS PARA CORTAR TUBO. CORTE EL TUBO CON UNA SIERRA DARÁ...

  • Page 13: Connecting The Syrup Supply

    CONNECTING THE SYRUP SUPPLY A. Using proper beverage tubing and fittings, connect to syrup inlets at control panel. B. Mark syrup tube assemblies with product ID tape. C. Connect to appropriate syrup pumps. 1.10 PURGING AIR FROM THE SYSTEM A. Turn the CO2 supply on slowly. Set CO2 pressure at 40 PSI (0.276 MPA). B.

  • Page 14: Complete Insulation Between Tower And Python

    3. DISPENSER CLEANING AND SANITIZATION GENERAL INFORMATION A. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.

  • Page 15: Cleaning And Sanitizing Solutions

    GENERAL INFORMATION (CONTINUED) B. Cleaning should be accomplished only by trained personnel. Sanitary gloves are to be used during cleaning operations. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed. CLEANING AND SANITIZING SOLUTIONS CLEANING SOLUTION: Mix a mild, non-abrasive detergent (e.g.

  • Page 16: Troubleshooting

    4. TROUBLESHOOTING TROUBLE CAUSE REMEDY 4.1 Compressor does not start (no hum), A. Compressor relay or overload A. Replace compressor relay or overload. but condenser fan motor runs malfunctioning. B. Inadequate voltage. B. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

  • Page 17: Compressor And Condenser Fan Motor Will Not Start After Five (5) Minute Power Off Delay (Lancer Eibc Export Only)

    A. Fuse blown on EIBC PCB. A. Replace fuse on EIBC PCB. Motor will not start after five (5) minute Power Off Delay (Lancer EIBC Export B. Relay will not turn on compressor B. Failed relay. Replace Control Board. only) C.

  • Page 18: Motor Runs Continuously

    TROUBLE CAUSE REMEDY 4.11 Motor runs continuously. A. Water Supply shut off. A. Reestablish water supply. B. Water supply pressure less than 25 B. Connect Pressure Gage to Pump Tee PSIG (0.138 MPA). and increase Pump By-Pass pressure to 200 PSIG (1.38 MPA) C.

  • Page 19: Basic Go/No Go Carbonator Control Test

    5. BASIC GO/NO GO CARBONATOR CONTROL TEST This is a test to determine if the liquid level control is operating properly. The test will simulate the rising and falling of the water level in the tank. The test assumes the motor is known to be good.

  • Page 20: Illustrations, Parts Listings, And Wiring Diagrams

    7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS REMOTE BEVERAGE SYSTEM ASSEMBLY...
  • Page 21 REMOTE BEVERAGE SYSTEM ASSEMBLY (CONTINUED) Item Part No. Description Item Part No. Description 04-0002/01 Nut, 7/16 - 20 49-0263 Tube Assy, 3/8 x 25 04-0067 Rivet 49-0264 Tube Assy, 1/4 x 15 04-0077 Screw, 4 - 20 x 0.250 49-0266 Conduit Assy, 3/4 x 46 07-0394 Plug, 5/8 Hole...

  • Page 22: 2500 Refrigeration Deck Assembly, R-134A, Lancer Electronic Ice Bank Control (Eibc), Usa Only, Pn 82-2669

    2500 REFRIGERATION DECK ASSEMBLY, R-134A, LANCER ELECTRONIC ICE BANK CONTROL (EIBC), USA ONLY, PN 82-2669 (MANUFACTURED FROM 01/99)

  • Page 23: Control (Eibc), Usa Only, Pn 82-2669

    2500 REFRIGERATION DECK ASSEMBLY, R-134A, LANCER ELECTRONIC ICE BANK CONTROL (EIBC), USA ONLY, PN 82-2669 (CONTINUED) (MANUFACTURED FROM 01/99) Item Part No. Description Item Part No. Description 23-0986 Condenser R 33 01-1713 Reducer, Fitting, Elbow 51-0349 Shroud Assy R 34...

  • Page 24: 240V/60Hz

    2500 REFRIGERATION DECK ASSEMBLY WITH ELECTRONIC ICE BANK CONTROL (EIBC), R-134A; PN 82-2049E, 230V/50Hz; PN 82-2103E, 115V/60Hz; PN 82-2098E, 240V/60Hz (INTERNATIONAL ONLY)

  • Page 25: 2500 Refrigeration Deck Assembly With Electronic Ice Bank Control

    2500 REFRIGERATION DECK ASSEMBLY WITH ELECTRONIC ICE BANK CONTROL (EIBC), R-134A; PN 82-2049E, 230V/50Hz; PN 82-2103E, 115V/60Hz; PN 82-2098E, 240V/60Hz (CONTINUED) (INTERNATIONAL ONLY) Item Part No. Description Item Part No. Description 23-0986 Condenser R 27F 05-0424/01 Agitator Fan 51-0349 Shroud Assy R 27G 06-0633 Label, 115V/60Hz, 25W 25-0047...

  • Page 26: Flow Diagram

    FLOW DIAGRAM REFRIGERATION UNIT SYRUP OUT SYRUP IN SODA SODA CARBONATOR RECIRC CARB PUMP PUMP WATER THERMO SODA WATER SODA WATER RECIRC...

  • Page 27: Wiring Diagram

    WIRING DIAGRAM BLACK 18 AWG CARB SWITCH ON LIGHT RECIRC SWITCH WHITE 18 AWG WHITE 18 AWG...
  • Page 28 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...

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