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This Manual supersedes Installation and Service Manual, 28-0601/02, Dated 10/29/98,
and is being published ONLY on the Lancer Web Site
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
"Lancer" is the registered trademark of Lancer
Patent Number: 5,499,744
INSTALLATION AND SERVICE
MANUAL
LANCER SERIES 800
COUNTER ELECTRIC
DISPENSER
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
FAX ENGINEERING: • 210-310-7096
Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
FOR
•
Copyright — 2004 by Lancer, all rights reserved.
REV:
10/07/04
P.N.
28–0601/03
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Related Manuals for lancer 800 series
Summary of Contents for lancer 800 series
- Page 1 This Manual supersedes Installation and Service Manual, 28-0601/02, Dated 10/29/98, and is being published ONLY on the Lancer Web Site 6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000 FAX SALES • NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •...
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Page 2: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS ............................i SPECIFICATIONS.............................iii DISPENSER INSTALLATION HIGHLIGHTS....................iii 1. INSTALLATION ............................1 RECEIVING ............................1 UNPACKING ............................1 UNPACKING INSTALLATION KITS ....................1 SELECTING A COUNTER LOCATION .....................1 MOUNTING THE DISPENSER......................1 CONNECTING THE DRAIN.......................1 FILLING UNIT WITH WATER ......................2 CONNECTING TO ELECTRICAL POWER ..................2 CONNECTING TO WATER SUPPLY....................2 1.10 CONNECTING THE CO SUPPLY ....................3... -
Page 3: Table Of Contents
TABLE OF CONTENTS (CONTINUED) 6.21 COMPRESSOR RUNS NORMALLY, BUT WATER LINE IS FROZEN ..........11 6.22 COMPRESSOR CYCLES ON AND OFF FREQUENTLY DURING THE INITIAL PULLDOWN AND/OR NORMAL OPERATIONS..............11 6.23 CIRCUIT BREAKER POPPING .......................11 6.24 BIB PUMP DOES NOT OPERATE WHEN DISPENSING VALVE IS OPENED ......12 6.25 BIB PUMP OPERATED BUT NO FLOW ..................12 6.26 BIB PUMP CONTINUES TO OPERATE WHEN BAG IS EMPTY ...........12 6.27 BIB PUMP FAILS TO RESTART AFTER BAG REPLACEMENT ............12... -
Page 4: Specifications
SPECIFICATIONS DIMENSION Width 14 inches (35.56 cm) Depth 24 3/4 inches (62.87 cm) Height (without legs) 27 1/8 inches (68.90 cm) WEIGHT Shipping 155 pounds (70.3 kg) Empty 146 pounds (66.2 kg) Operating 220 pounds (100.0 kg) WATER REQUIREMENTS CAUTION IF WATER SOURCE EXCEEDS 50 PSIG (3.52 KG/CM ), A RECOMMENDED WATER REGULATOR ASSEMBLY (PN 18-0253/01) MUST BE USED TO LIMIT WATER PRESSURE TO 50 PSIG (3.52 KG/CM... -
Page 5: Installation
NOTE NSF listed units must be sealed to the counter or have four (4) inch legs installed. B. For permanent mounting, use Lancer sealant kit (PN 15-0010) to seal the dispenser to the counter. C. For leg mounting, use Lancer leg kit (PN 82-0569). -
Page 6: Filling Unit With Water
C. Route the drain tube to a suitable drain and replace the unit’s drip tray. FILLING UNIT WITH WATER A. Remove the bonnet from the unit. B. Remove the plastic plug (located on the front of the unit’s compressor deck) from the unit’s fill hole. -
Page 7: Connecting The Co Supply
dispenser. E. Turn on water supply and check for leaks. F. Using test gauge assembly (PN 22-0138), set regulator at 50 PSIG (3.52 kg/cm 1.10 CONNECTING THE CO SUPPLY A. Connect high pressure CO regulator assembly to CO cylinder. Use a new CO tank washer if regulator does not have built-in o-ring seal. -
Page 8: Purging The Carbonation System
J. Repeat process for each valve. 1.16 ADJUSTING WATER TO SYRUP (RATIO) BRIX A. Hold the Lancer brix cup under the syrup separator and activate valve. Check brix. B. To obtain the proper brix, use screwdriver to adjust syrup flow control (see Figure 1). -
Page 9: Scheduled Maintenance
2. SCHEDULED MAINTENANCE CAUTION DO NOT USE ANY POWDERS OR ABRASIVE CLEANING COMPOUNDS WHICH CAN DAMAGE THE FINISH. DAILY A. Remove the nozzle and diffuser from each valve and wash them in warm water. B. Remove the cup rest and wash in warm soapy water. C. -
Page 10: Alternate Cleaning And Sanitizing Agents
4. CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BIB WITH BUILT-IN SYRUP PUMPS This conversion can be done. Contact Lancer for parts and instructions. 5. CONVERTING FROM BUILT-IN SYRUP PUMPS TO REMOTE PUMPS OR SYRUP TANKS REMOVING EXISTING BUILT-IN SYRUP PUMPS A. -
Page 11: Installing Remote Pump Or Syrup Tanks
H. Turn off the CO supply to the unit and disconnect the CO supply line from CO inlet fitting on the built-in pump package. Disconnect the syrup inlet lines from the built-in syrup pumps and remove them from the unit. J. -
Page 12: Troubleshooting
6. TROUBLESHOOTING TROUBLE CAUSE REMEDY Water leakage around A. Damaged or improperly A. If damaged, replace. If improperly nozzle. installed o-ring above diffuser. installed, adjust. Leakage between upper A. Gap between upper and lower A. Tighten all six (6) retaining screws. and lower valve bodies. -
Page 13: Water Only Dispensed; No Syrup; Or Syrup Only Dispensed; No Water
TROUBLE CAUSE REMEDY Water only dispensed; A. Water or syrup shutoff on A. Open shutoff fully. no syrup; or syrup only mounting block not fully open. dispensed; no water. B. Improper or inadequate B. Remove valve from mounting block water or syrup supply. and open shutoffs slightly and check water and syrup supply. -
Page 14: Water Continually Overflows From Water Bath Into Drip Tray
TROUBLE CAUSE REMEDY (Section 6.12 continued from previous page.) C. Water flow rate too high. C. Readjust and reset ratio. Refer to Section 1.16. D. Nozzle and diffuser not D. Remove and reinstall properly. properly installed. E. Nozzle and diffuser not clean. E. -
Page 15: Compressor Does Not Start (No Hum), But Condenser Fan Motor Runs
TROUBLE CAUSE REMEDY 6.17 Compressor does not A. Compressor relay or overload A. Replace compressor relay or start (no hum), but malfunctioning. overload. condenser fan motor B. Inadequate voltage. B. Measure voltage across common runs. and run terminal on compressor. Voltage must not drop below 90% of rated voltage. -
Page 16: Bib Pump Does Not Operate When Dispensing Valve Is Opened
TROUBLE CAUSE REMEDY (Section 6.12 continued from previous page.) B. PCB is bad. B. Detect short by disconnecting J1 connector (24 VAC input) from PCB. Restore power, if breaker doesn’t pop. Then replace PCB. If breaker does pop, then PCB is OK. -
Page 17: Illustrations, Parts Listings And Wiring Diagrams
7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS 800 CED - “ELS” LIGHTED MARQUEE ASSEMBLY ITEM PART NO. DESCRIPTION 82-2573 ELS Marquee with Standard “ENJOY” Panel ( 82-2649 ELS Marquee Retrofit Kit with *, **) Standard “ENJOY” Panel ( 54-0324 Front Housing 27-0108 Clear Lens 82-2573... -
Page 18: 800 Ced - Cabinet Assembly
800 CED - CABINET ASSEMBLY... - Page 19 800 CED - CABINET ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION Cabinet Assy, 800 CED 82-2634 Cabinet Assy, 800 CED, Painted 82-2635 Cabinet Assy, 800 CED, SS 51-5481 Wrapper Assy 06-0075-01 Nameplate, Serial Number 06-0075-84 Nameplate, 804 Model 04-0072 Rivet 04-0545 Screw, 8 - 16 x .780, Plastite 51-0494 Leg Bracket Assy...
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Page 20: 800 Ced - Refrigeration Deck Assembly
800 CED - REFRIGERATION DECK ASSEMBLY... -
Page 21: Ced - Refrigeration Deck Assembly
800 CED - REFRIGERATION DECK ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 35 50-0205 Insulation, Tube 82-1408/03 Deck Assy, Refrig.,R-134a, 36 50-0159 Insulation, Tube 230V/50Hz, Export 37 23-0985 Condenser, R-134a 82-1409/03 Deck Assy, Refrig., R-134a, 38 30-5881 Shroud, Fan, Top 220V/60Hz, Export 39 30-5882... -
Page 22: 800Ced - Carbonator/Water/Syrup Line Assemblies
800CED - CARBONATOR/WATER/SYRUP LINE ASSEMBLIES... -
Page 23: Ced - Carbonator/Water/Syrup Line Assemblies
800 CED - CARBONATOR/WATER/SYRUP LINE ASSEMBLIES (CONTINUED) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 39 04-0033 Washer, 1/4 x 0.065 THK Carbonator Assy 82-2258 Carbonator Assy, EIBC 40 04-0520 Bolt, 1/4 - 20 x 0.500 82-2638 Carbonator Assy, EIBC (for use with 41 50-0309 Insulation, Carb Bracket Internal Mini-Pumps) -
Page 24: 800Ced - Control Housing Assembly
800CED - CONTROL HOUSING ASSEMBLY... - Page 25 800 CED - CONTROL HOUSING ASSEMBLY (CONTINUED) ITEM PART NO. DESCRIPTION 52-1551/01 Control Housing, without ON/OFF Switch 52-1550/01 Control Housing, with ON/OFF Switch 30-6156 Control Housing 11-0185/01 Terminal Block 52-0952/01 PCB Assy 05-0570 Guide, Right 05-0571 Guide, Left 13-0059 Bushing 13-0028 Strain Relief 04-0710...
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Page 26: 800Ced - Water Regulator Assembly
800CED - WATER REGULATOR ASSEMBLY ITEM PART NO. DESCRIPTION 18-0253/01 Regulator Assy, Water 05-0017 Washer, Seal, Flare, Nylon 49-0227 Hose, Regulator Assy 18-0252 Regulator 01-0446 Fitting, Barb 07-0481 Bracket, Regulator 04-0061 Screw, 8 - 18 x .375 AB 01-1429 Nut, 7/18-18, UNS 07-0438 Clamp, Oetiker... -
Page 27: 800 Ced- Internal Mini-Pump Assembly
800CED - INTERNAL MINI-PUMP ASSEMBLY ITEM PART NO. DESCRIPTION 30-6655 Plate, Mini-Pump 82-0251 Pump-Assy, Mini 02-0005 O-Ring 04-0359 Screw, 8 - 32 x 3.100, PHD, PH, F, Z, CHR 49-0278 Tube Assy, Syrup, Out 04-0275 Screw, 8 - 16 x 0.427, THMD, PH, PLS 05-0604 Plug, CO... -
Page 28: 800 Ced- Wiring Diagram
800 CED - WIRING DIAGRAM IMPORTANT 1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED THERE IS A FIVE (5) MINUTE DELAY BEFORE THE COMPRESSOR/FAN STARTS. 2. THERE IS A THREE (3) MINUTE PROTECTION TIMER ON THE CARBONATOR PUMP MOTOR. IF THE MOTOR HAS TIMED OUT, CHECK WATER SUPPLY AND RESET BY MOMENTARILY DISCONNECTING POWER.
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