Adleepower AP2G3-337 Instruction Manual
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Adleepower AP2G3-337 Instruction Manual

General-purpose inverter
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INSTRUCTION MANUAL
GENERAL-PURPOSE
AP2G3-337~AP2G3-3220
AP4G3-337~AP4G3-3220
THANK YOU VERY MUCH FOR YOUR PURCHASE
OF ADLEE INVERTER APxG3 SERIES.
PLEASE READ THIS INSTRUCTION MANUAL
BEFORE INSTALLATION OF THE INVERTER.
ADLEEPOWER
INVERTER
R

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Summary of Contents for Adleepower AP2G3-337

  • Page 1 ADLEEPOWER INSTRUCTION MANUAL GENERAL-PURPOSE INVERTER AP2G3-337~AP2G3-3220 AP4G3-337~AP4G3-3220 THANK YOU VERY MUCH FOR YOUR PURCHASE OF ADLEE INVERTER APxG3 SERIES. PLEASE READ THIS INSTRUCTION MANUAL BEFORE INSTALLATION OF THE INVERTER.

  • Page 2: Table Of Contents

    CONTENTS 1. RECEIVING 2. SPECIFICATIONS 3. DIMENSION DRAWINGS 4. INSTALLATION 5. DESCRIPTION OF TERMINALS 6. DIGITAL OPERATION PANEL 7. FUNCTIONS DESCRIPTION 8. PROTECTIVE FUNCTIION 9. PRECAUTIONS 10. TROUBLESHOOTING 11. APPLICATION 12. INVERTER SELECTION 13. APPENDIX A. Optional braking resistor B. Terminal wiring diagram...

  • Page 3: Receiving

    1. RECEIVING Befor installation and wiring, check to see : (1) No damage is found on each product after shipping. (2) The product is as ordered (check the nameplate, voltage and fre- quency). (3) A set of inverter unit and instruction manual is contained in the package.

  • Page 4: Specifications

    2. SPECIFICATIONS Model AP2G3 Voltage 3φ 200~240VAC ± 10% Model No 3110 3150 3185 3220 Input Frequency 50HZ/60HZ ±5% Output Voltage 3φ 220VAC Output Frequency 0.5 ~ 400HZ Output Rated current (A) Capacity (KVA) 12.6 17.6 23.3 Largest motor 18.5 KW ( 2.4.6 poles ) Control Sine wave pulse width modulation...
  • Page 5 Model AP4G3 Voltage 3φ 380/440VAC ±10% Model No 3110 3150 3185 3220 Input Frequency 50HZ/60HZ ±5% Output Voltage 3φ 380/440VAC Output Frequency 0.5 ~ 400HZ Output 16.5 Rated current (A) Capacity (KVA) 12.6 17.6 23.6 Largest motor 18.5 KW ( 2.4.6 poles ) Control Sine wave pulse width modulation Braking...

  • Page 6: Dimension Drawings

    3. DIMENSION DRAWINGS ( AP2G3-337 AP2G3-355 AP2G3-375 ) ( AP4G3-337 AP4G3-355 AP4G3-375 AP4G3-3110 ) Unit : mm Fig 1...
  • Page 7 ( AP2G3-3110 AP2G3-3150 AP2G3-3185 AP2G3-3220 ) ( AP4G3-3150 AP4G3-3185 AP4G3-3220 ) Unit : mm Fig 2...

  • Page 8: Installation

    4. INSTALLATION Inadequate environment around installation site and installation surface can result in damage to the inverter. Before operating the APxG3 series inverter, please check the following points : (1) Avoid high temperature, high humidity, easy-to-dew ambient envi- ronment. Don’ t expose to dust or dirt, corrosive gas, and coolant mist, and direct sunlight.
  • Page 9 AIR FLOW...

  • Page 10: Description Of Terminals

    5. DESCRIPTION OF TERMINALS (1) Main circuit connection diagram L1 L2 L3 AP2G3-337~375 AP4G3-337~3110 Ground Power source Ground Braking resistor （ ★ Note ） AP2G3-3110~3220 AP4G3-3150~3220 Ground Power source Braking resistor Ground （★ Note ） Main circuit terminal Symbol Terminal name...
  • Page 11 (2) Description of hardware setting AP2G3-337~375 AP4G3-337~3110 RS485 GND 10V FA1 FA2 MET MA MB MC 24V FWD REV CF1 CF2 FT1 COM COM AP2G3-3110~3220 AP4G3-3150~3220 RS485 GND 10V FA1 FA2 MET MA MB MC 24V FWD REV CF1 CF2 FT1...
  • Page 12 (4) Analog signal switch setting SIGNAL Keypad VR Keypad VR 1 2 3 4 5 6 Error setting 1 2 3 4 5 6 Error setting 1 2 3 4 5 6 Error setting 1 2 3 4 5 6 SIGNAL 0 - 10V 1 2 3 4 5 6...
  • Page 13 (Factory setting) 2 and 3 short circuit : External terminal PNP(SOURCE) structure. (6) Control circuit terminal AP2G3-337~3220 AP4G3-337~3220 GND 10V FA1 FA2 MET MA MB MC C 24V FWD REV CF1 CF2 FT1 FT2 RST ARR VR5KB NPN(SINK) structure (Factory setting)
  • Page 14 Control circuit terminal Symbol Terminal Description Analog common terminal Common terminal of free analog terminals Analog source Power source +10V of analog terminals Free analog terminal 1 See functions description (CD44) Free analog terminal 2 See functions description (CD45) 0~100% duty open collector output or Frequency meter terminal 0~10VDC / 2mAoutput (0~CD14) Relay output contact (normal open)
  • Page 15 (7) WIRING 7-1 Wiring of main circuit THRY APxG3-Series ∮ ∮ AP2G3 3 and AP4G3 3 R/L1 POWER power source terminal S/L2 SOURCE T/L3 connect R/L1, S/L2, T/L3. 7-2 Wiring equipments Select the wiring equipment and wiring size, refer to the table below.
  • Page 16 7-3 Surge absorber In order to prevent malfunction, provide the surge absorber on the coils of the electromagnetic contactors, relays and other devices which are to be used adjacent of the inverter. 7-4 Cable size and length If the inverter is connected to a distant motor (especially when low frequency is output), motor torque decreases because of voltage drop in the cable.
  • Page 17 7-5 Wiring and cautionary points A. Main circuit 1. Don t connect the cables of the power supply side (R/L1,S/L2,T/ ’ L3) to the U, V and W output terminals for the motor. 2. Don t connect any electromagnetic contactor between the ’...
  • Page 18 7-6 Main circuit terminals Wire Wire type Torque AP2G3-337~375 AP4G3-337~3110 10AWG Stranded copper only 18Kg-cm ℃ Input (R/L1,S/L2,T/L3) (5.5mm (600V/80 ) (15.6lb-in) Output(U,V,W,P,PR) AP2G3-3110~3220 AP4G3-3150~3220 2AWG Stranded copper only 61.1Kg-cm ℃ Input (R/L1,S/L2,T/L3) (38mm (600V/80 ) (53.03lb-in) Output(U,V,W,P,PR) External control signal...

  • Page 19: Digital Operation Panel

    6. DIGITAL OPERATION PANEL Model AP-G3 DSP Indication Digital Indication SMART INVERTER LED Operating Indication FUNC ENTER STOP Model Indication SMART INVERTER LED Operating FREQ. SET Indication FUNC STOP ENTER Operation key Key function Description FWD RUN Forward run Commands forward run REV RUN Reverse run Commands reverse run...

  • Page 20: Functions Description

    7. FUNCTIONS DESCRIPTION DISPLAY FUNCTION DEFAULT VALUE CODE 60.00HZ ☆ CD00 First speed setting 50.00HZ CD01 Parameter lock CD02 Acceleration time 1 10.0Sec CD03 Deceleration time 1 10.0Sec CD04 Jogging frequency 5.00HZ CD05 Start frequency 0.50HZ CD06 Jog mode CD07 Reserved CD08 CW or CCW or CW / CCW...
  • Page 21 DISPLAY FUNCTION DEFAULT VALUE CODE CD20 DC braking power CD21 Torque boost 0.0% CD22 Second speed setting 20.00HZ CD23 Third speed setting 30.00HZ CD24 Fourth speed setting 40.00HZ CD25 Acceleration time 2 10.0Sec CD26 Deceleration time 2 10.0Sec 15.0K CD27 Carrier frequency 10.0K CD28...
  • Page 22 DISPLAY FUNCTION DEFAULT VALUE CODE CD44 FA1 Free Analog Terminal 1 CD45 FA2 Free Analog Terminal 2 CD46 Run frequency setting 60.0HZ CD47 5th speed setting 25.00HZ CD48 6th speed setting 35.00HZ CD49 7th speed setting 45.00HZ CD50 8th speed setting 55.00HZ CD51 Dynamic Braking Energy Limit...
  • Page 23 DISPLAY FUNCTION DEFAULT VALUE CODE CD69 Overload time setting 60.0SEC CD70 2nd stage overload time setting 20.0SEC CD71 Auto voltage regulation (AVR) CD72 Communication loss time 0.5SEC CD73 Communication error counter CD74 Address setting CD75 Transmission speed CD76 Transmission fault treatment CD77 Reserved CD78...
  • Page 24 Communication address description DISPLAY FUNCTION DEFAULT VALUE CODE CD96 Model code CD97 Version of program Speed command for RS485 Frequency data output for RS485 Current data output for RS485 Fault code for RS485 Different initial set value for F50.0 : 50HZ power region and ☆...
  • Page 25 7-1. Function setting Before starting test run, check carefully the following points : (1) Be sure to connect the power supply to L1/R, L2/S, L3/T (input terminals) and the motor to U.V.W. (output terminals). (Wrong connections will damage the inverter.) (2) Check that the input power supply is 220VAC 10%, 50/60HZ ±...
  • Page 26 Operation 1-1. Pannel Action : (a) Press for forward / reverse operation. Speed : (a) Using to change motor speed with 1HZ increment step. or to select the digit for quick setting and confirm by ENTER Standby : (a) Press back to standby mode after trip or function STOP setting mode.
  • Page 27 Setting Range 0.00 ~ 400.00HZ First speed setting 60HZ region 60.00HZ CD00 50HZ region 50.00HZ Press key for increase or decrease the speed with 1HZ increment . Press key to select the digit for quick setting. Press to save the setting value. ENTER Parameter lock Setting Range...
  • Page 28 Deceleration time 1 Setting Range 0.1 ~ 6000.0Sec Default Value 10.0Sec CD03 CD03 value corresponds to the 60HZ time of deceleration from 50/60HZ to 0. 6000 TIME(Sec) Jogging frequency Setting Range 0.00 ~ 400.00HZ Default Value 5.00HZ CD04 400HZ Use terminal control refer to CD12 and CD42 setting, keyboard control refer to CD06.
  • Page 29 Jog mode Setting Range 0 or 1 Default Value CD06 0 : Normal 1 : Jog Mode 1. Set jogging operation from key panel & LED blinking in JOG mode. CW or CCW or CW/CCW Setting Range 0 ~ 2 Default Value CD08 0 : CW/CCW operation...
  • Page 30 (HZ) (HZ) Start frequency Time(sec) Time(sec) stop stop CD09=1 CD09=0 Analog / Digtal Setting Range 0 or 1 frequency Default Value CD10 0 : Operation frequency change by using key and confirm by ENTER 1 : Operation frequency depends on the angle of the knob. Note : Using key to change motor speed when CD01=0, then ”OPE3”...
  • Page 31 Terminal / Keypad Setting Range 0 or 1 command 60HZ region CD12 50HZ region 0 : RUN/STOP Command from operation panel. 1 : RUN/STOP Command from control terminal. Note : If inadequate operation, the OPE4 warning message would “ “ be indicated.
  • Page 32 Minimum frequency Setting Range 0.00 ~ 400.00HZ limit Default Value 0.00HZ CD15 400HZ Speed command Frequency display Setting Range 0.01 ~ 500 scale 60HZ region 1.00 CD16 50HZ region 30.00 Use the following equation to calculate the mechanical shaft speed in rpm.
  • Page 33 1st Maximum Setting Range 25.00 ~ 400.00HZ voltage frequency 60HZ region 60.00HZ CD17 50HZ region 50.00HZ Use 2nd V/F to setCD42(43)=7 and terminal FT1(2) close. 2nd V/F setting is at CD56. Constant power setting range 100% 0.5HZ 400HZ Constant torque V/F pattern setting Setting Range 0 ~ 2...
  • Page 34 DC braking power Setting Range 0 ~ 250 Default Value CD20 CD20 setting DC voltage (HZ) gain various braking power. DC Voltage 25sec Torque boost Setting Range 0.0 ~ 25.0% Default Value 0.0% CD21 Torque boosting is used to compensate the torque lost due to stator resistance.
  • Page 35 Third speed setting Setting Range 0.00 ~ 400.00HZ Default Value 30.00HZ CD23 Fourth speed setting Setting Range 0.00 ~ 400.00HZ Default Value 40.00HZ CD24 Terminal Operation Signal order CF1 CF2 Terminal CF1 Terminal CF2 SPEED SPEED - 1 OFF OFF Output frequency SPEED - 2 ON Speed 1...
  • Page 36 2CH=OFF Deceleration time 2 Time(Sec) To operate inverter with 2CH function, check to see CD42 or CD43=3. 2CH command inputs from FT1 or FT2 terminal. Setting Range 1.0~15.0K Carrier frequency AP2G3-337~375 AP4G3-337~3110 Default Value 15.0K CD27 Setting Range 1.0~10.0K AP2G3-3110~3220...
  • Page 37 Output voltage gain Setting Range 50.0 ~ 100.0% Default Value 100.0% CD28 Reduce output voltage for energy saving operation. Setting CD44(45)=12 for FA1 (FA2) terminal control. 100% (HZ) Frequency jump 1 Setting Range 0.00 ~ 400.00HZ Default Value 0.00HZ CD29 Frequency jump 2 Setting Range 0.00 ~ 400.00HZ...
  • Page 38 Jump range Setting Range 0.50 ~ 3.00HZ Default Value 0.50HZ CD32 Speed command Frequency Setting Range 0.00 ~ 400.00HZ reference bias Default Value 0.00 CD33 Move Frequency bias with 100% same gradient. Frequency in the range of “- “ bias, motor is stop. +Bias Analog input -Bias...
  • Page 39 Frequency gain Setting Range 40.0 ~ 200.0% Default Value 100.0% CD35 Refer to application example 03. F 200% (HZ) 100% Vmax Analog input The latest error record CD36 Error record 1 CD37 Error record 2 CD38 Error record 3 CD39 Errors record flow-chart when Error occur.
  • Page 40 Clear errors record Setting Range 0 or 1 Default Value CD40 Set CD40=1 and clear CD36 ~ CD39 Error record the con- ENTER tents in CD36 ~ CD39 are NONE “ “ HZ / RPM / AMP Setting Range 0 ~ 3 / DC bus Display Default Value CD41...
  • Page 41 3 - WIRE CIRCUIT CONNECTION DIAGRAM (TERMINAL LATCH FUNCTION) FWD(REV) COMMAND CD42=5 STOP COMMAND APxG3 OUTPUT CD12=1 FWD(REV) COMMAND APxG3 OUTPUT Application circuit with latch function FT1 COM STOP FWD STOP R and CONTROL POWER not necessary Remark: STOP command entry from control terminal FT1 or FT2, and set Control power CD42(FT1)=5 or CD43(FT2)=5...
  • Page 42 FT2 Multi-Function Terminal 2 Setting Range 0 ~ 15 Default Value CD43 Refer to CD42 description. Free analog terminal 1 Setting Range 0 ~ 15 Default Value CD44 Refer to CD45 table. Free analog terminal 2 Setting Range 0 ~ 15 Default Value CD45 Setting NO.
  • Page 43 Run frequency setting Setting Range 0.5 ~ 1200HZ Default Value 60.0HZ CD46 Run terminal output signal if frequency reaches setting value. CD46=5 SPEED CF3 CF2 CF1 5th speed setting 1th speed setting OFF OFF OFF CD47 2th speed setting OFF OFF ON 3th speed setting OFF ON 6th speed setting 4th speed setting OFF ON...
  • Page 44 Dynamic braking Setting Range 0 ~ 300% energy limit Default Value CD51 The higher the percentage, the more braking energy. The lower the percentage, the lower braking energy. Description of regenerative discharge braking active period. 0 ~ 100% Deceleration period 2.
  • Page 45 CD53=0 (Hz) CD53=3 CD53=7 TIME FWD RUN COMMAND REV RUN COMMAND DC injection ACCEL DECEL Braking Time Output Frequency S Curve period 4 ~ 20 mA speed command Setting Range 0 ~ 3 Default Value CD54 This function only effects in CD44(CD45)=8,9,10,13. Set FA1(FA2) for current signal (4-20mA).
  • Page 46 Frequency arrive signal range Setting Range 0.0 ~ 100.0% Default Value 10.0% CD55 1.Signal output at running F. setting F.x(1-CD55%) for acceleration. ≧ 2.Signal output at running F. setting F.x(1+CD55%) for deceleration. ≦ Setting +10% Frequency 3 -10% Setting +10% Frequency 1 -10% Setting...
  • Page 47 Timer FWD/REV setting Setting Range 0 ~ 31 Factory Setting CD57 CD57 Binary CD47 CD48 CD49 CD50 CD00 setting value 11111 11110 11101 11100 11011 11010 11001 11000 10111 10110 10101 10100 10011 FWD FWD 10010 FWD FWD 10001 FWD FWD 10000 FWD FWD 01111...
  • Page 48 Auto running mode Setting Range 0 ~ 4 Factory Setting CD58 VALUE SPEED UNIT RANGE SPEED SETTING CD47 CD48 CD49 CD50 CD00 0 ~ 400 TIMER SETTING CD59 CD60 CD61 CD62 CD63 0 ~ 15.00 hr.min CD12=0, use keypad to control timer CD12=0 and CD13=2, use RS485 to control timer CD42 or CD43=10, use FT1 or FT2 terminal to control timer Value...
  • Page 49 CD58=1 CD00 CD49 CD48 CD50 CD47 Time CD59 CD60 CD61 CD62 CD63 FT1/FT2 FWD/REV CD57 Section end 10ms Cycle end 10ms CD58=2 CD00 CD49 CD48 CD48 CD50 CD47 CD47 Time CD59 CD60 CD61 CD62 CD63 FT1/FT2 FWD/ CD57 Section Cycle...
  • Page 50 CD58=3 CD00 CD49 CD48 CD50 CD47 Time CD59 CD60 CD61 CD62 CD63 FT1/FT2 FWD/REV CD57 Section end Cycle end CD58=4 CD00 CD49 CD49 CD48 CD48 CD50 CD47 CD47 Time CD59 CD60 CD61 CD62 CD63 FT1/ FWD/ CD57 Section Cycle...
  • Page 51 1st step timer Setting Range 0 ~ 15Hr Default Value 0.01Hr.min CD59 Setting running time for 1th speed.(CD47) 2st step timer Setting Range 0 ~ 15Hr Default Value 0.00Hr.min CD60 Setting running time for 2th speed.(CD48) 3st step timer Setting Range 0 ~ 15Hr Default Value 0.00Hr.min...
  • Page 52 Timer unit selector Setting Range 0 ~ 1 Default Value CD64 0 : hr.min 1 : min.sec Note 1 : CD64 cannot be reset to default value by CD52. Set CD64 as needs separately. Note 2 : In RS485 communication input, CD59~CD63 need to tranfer minimum unit.
  • Page 53 Overload detect Setting Range 0 ~ 2 Default Value CD67 0 : Normal 1 : Overload detection and stop Motor stops operation if load condition is reached CD68 and CD69 setting. 2 : Two stages overload detection and stop (CD68<100% only). AC drive will limit output current at CD68 setting if load condition is reached CD68 and CD69 setting.
  • Page 54 Auto voltage regulation (AVR) Setting Range 0 ~ 3 Default Value CD71 0 : Disable. 1 : Enable. 2 : Disable AVR during deceleration speed. 3 : Disable AVR during stop. Note 1 : Enable AVR may cause acceleration or deceleration status change, depend on actual status adjust is needed.
  • Page 55 Address setting Setting Range 1 ~ 255 Default Value CD74 Each drive must have unique identified addrss if they are controlled by RS485 communication. Each address connot be duplicated. 0 : broadcast to all inverter. Transmission speed Setting Range 0 ~ 3 Default Value CD75 Setting the transmission speed between computer and drive.
  • Page 56 Communicator Setting Range 0 ~ 7 protocol Default Value CD78 A. Date format 0 : 8,N,1 RTU (1 start bit+8 data bits+1 stop bit) 8,N,1 RTU (10-bit)(character frame in hexadecimal) Start Stop 1 : 8,N,2 RTU (1 start bit+8 data bits+2 stop bit) 8,N,2 RTU (11-bit)(character frame in hexadecimal) Start Stop...
  • Page 57 5 : 8,N,2 ASCII (1 start bit+8data bits+2 stop bit) 8,N,2 ASCII (11-bit)(character frame in hexadecimal) Start Stop Stop 6 : 8,E,1 ASCII (1 start bit+8data bits+1 Eveb bit+1 stop bit) 8,E,1 ASCII (11-bit)(character frame in hexadecimal) Start Even Stop Parity 7 : 8,O,1 ASCII (1 start bit+8data bits+1 Odd bit+1 stop bit) 8,O,1 ASCII (11-bit)(character frame in hexadecimal)
  • Page 58 B. Communication protocol Data contents are in hexadecimal with postive and negative format. 1. RTU Start A silent interval of more than 10ms Address 8-bit address Function 8-bit command Data (n-1) Contents of data : ≦ n*8-bit data, n 16 Data 0 CRC CHK Low Check sum (CRCL)
  • Page 59 C. ASCII code description Character "0" "1" "2" "3" "4" "5" "6" "7" ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Character "8" "9" "A" "B" "C" "D" "E" "F" ASCII code 38H 39H 41H 42H 43H 44H 45H 46H D.
  • Page 60 Example : Read two parameters of AC drive address52(34H) from CD22. CD22=20.00(07D0H) CD23=30.00(0BB8H). 1. RTU Computer command message AC drive response message D1 Address D1 Address D2 Function D2 Function Quantity of data D3 Start address (H) (count by byte) D4 Start address (L) D4 CD22 content (H) D5 # of data (H)
  • Page 61 2. ASCII Computer command message AC drive response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '3' Function '3' Start address '0' # of data '0' Start address '0' count by byte '4' Start address '1' CD22 content '0' Start address '6' CD22 content '7'...
  • Page 62 Note 1 : The parameter values can be in integer and decimal. Each value has different process to read and write. Refer to 8-1 lists to find out the minimum unit and value range for each parameter. ※ The following value processing description (Note 2~3), each hexadecimal value has 4 numbers.
  • Page 63 (2) 06H : Write parameter setting into AC drive Computer command message D1 : Communication address (00~FFh) D2 : Function code (06h) D3 : Parameter number (H) (00h) D4 : Parameter number (L) (0~4Eh) D5 : Content of data (H) (0~FFh) D6 : Content of data (L) (0~FFh)
  • Page 64 2. ASCII Computer command message AC drive response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '6' Function '6' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0'...
  • Page 65 Computer command message inverter address=52, foward run at 60.00HZ 1. RTU Step 1. Write CD00=60.00HZ(6000=1770H) to AC drive address=52 Computer command message CRCL CRCH AC drive response message CRCL CRCH Step 2. Write address 100 (64H)=1 Computer command message CRCL CRCH AC drive response message CRCL...
  • Page 66 Computer command message AC drive response message Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' CD79 content '1' CD79 content '1' CD79 content '7' CD79 content '7'...
  • Page 67 Computer command message AC drive response message CD31 content '0' CD31 content '0' CD31 content '1' CD31 content '1' D7 LRC HI LRC HI D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC LO LRC LO END HI END HI END LO END LO...
  • Page 68 Ex. Write data 1=11, data 2=22, data 3=33 and data 4=44 to AC drive address 52(34H) 1. RTU Computer command message AC drive response message D1 Address D1 Address D2 Function D2 Function D3 Data 1 D3 Data 1 D4 Data 2 D4 Data 2 D5 Data 3 D5 Data 3...
  • Page 69 Computer command message AC drive response message D7 LRC HI LRC HI D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC LO LRC LO END HI END HI END LO END LO CRC(Cyclical Redundancy Check) is calculated by the following steps: Step 1.
  • Page 70 E. Communication error respond Once communication error happened, inverter will respond “ Function code and 80H” and communication error code to master system. Communication error code definition Error code Description Function code error, only 03/06/08 available Illegal data value (data value outside limit value) Illegal data address (data address is not available) Illegal operation command Check sum error...
  • Page 71 2. ASCII Start code Address (01) Function code & 80H (86) Error code (02) LRC (77) End code H End code L Ex. Write CD00=500HZ(C350H), but maximum value of CD00 is 400HZ. 1. RTU Computer command message CRCL CRCH AC drive response message CRCL(C3H) CRCH(A1H)
  • Page 72 2. ASCII Computer command message AC drive response message Address '0' Address '0' Address '1' Address '1' Function '0' Function '8' Function '6' Function '6' Address content '0' Error code '0' Address content '0' Error code '2' Address content '0' LRC HI '7' Address content '0' LRC LO '7'...
  • Page 73 Auto carrier frequency & boost setting Setting Range 1 ~ 10 Default Value CD79 If you adjust this parameter will effect the vibration and noise of motor. Auto carrier Boost Remark frequency range CD79=1 Less than 22HZ 2/300 CD79=2 Less than 22HZ 3/300 CD79=3 Less than 22HZ 4/300...
  • Page 74 1 : Analog current meter. (When CD82=100, MT mix. Output(10V) is 250% of rated AC motor drive current) Note : 1V represent how mach current depend model. Example : When CD82=100 & AP2G3-337 output 17A (rated AC motor drive current), MT output 4V.
  • Page 75 MT output gain Setting Range 1 ~ 200% Default Value 100% CD82 FT3 Multi-Function Setting Range 0 or 1 Terminal 3 Default Value CD83 0 : Disable . 1 : Software RESET. FT2 Multi-Function Terminal 2 (Active Setting Range 0 or 1 mode setting) Default Value CD84...
  • Page 76 RUN terminal Setting Range 0 ~ 3 Default Value CD91 ARR terminal Setting Range 0 ~ 3 Default Value CD92 0 : RUN(CD46). 1 : ARR(CD55). 2 : Section ending signal : Terminal output 10ms long signal if each speed is finished.
  • Page 77 Communication address description Model code CD96 To know model code, using function 03H to read address 96(60H) con- tent. Version of program CD97 To know version of program, using function 03H to read address 97(61H) content. Speed command of Setting Range 0 ~ 4 RS485 Default Value...
  • Page 78 Current data output Unit 0.1A for RS485 To know motor current, using function 03H to read address 102 content. Fault code for RS485 Using 03H function to read address 103(67H) content to know the cause of fault if fault occurred. 01H : EP0 02H : PF01 03H : PF02...
  • Page 79 7-2. Operation key-in sequence EXAMPLE : CHANGE acceleration time Setting Display Description sequence indicator In waiting mode, the display is blinking Enter function mode FUNC Select function number 1 (parameter lock) Press "FUNC" again to change the parameter value FUNC Enable to change parameter Press "ENTER"...
  • Page 80 CHANGE maximum frequency limit Setting Display Description sequence indicator Enter function mode FUNC Increase the value to 4 Select the second digit Increase the value to 1 Press "FUNC" again to change the Maximum FUNC frequency limit Select the second digit Decrease the value to 90HZ Press "ENTER"...

  • Page 81: Protective Functiion

    8. PROTECTIVE FUNCTION A. Inverter self-checking errors Internal protection Noise protection. Self test failure protection. Program check sum error EEPROM access error EEP1 EEPROM check-sum error EEP2 Power device failure 1 Power device failure during acceleration. PF01 Power device failure 2 Power device failure during constant frequency.
  • Page 82 Power device failure 3 Power device failure during deceleration (stopping). PF03 Power device failure 4 Power device failure during stand-by. PF04 B. Operation errors To change the contents of Parameter Locked CD02~CD52 set CD01=press ENTER OPE1 first. FWD or REV only Motor direction limiter.
  • Page 83 Over range error Operating error message ~ over range. OPE5 Logic error when setting. Logic error warning Example : Setting F-min > F-max will OPE6 result an error. Only changed in standby The parameter can only be changed in standby mode. OPE7 Read only parameter The parameter created by system.
  • Page 84 Over load Load is over rating. Low voltage LOLO U.V.W. open UPLO Communication loss or error LOSE DC braking mode This is normal. dcbr...

  • Page 85: Precautions

    9. PRECAUTIONS 9-1 Prior to maintenance, check the following : (1) Before maintenance, be sure to turn the power off and wait until the LED digits vanish in the display. However, approx. 50 VDC still remains immediately after the display disappears, so wait a little bit longer.

  • Page 86: Troubleshooting

    10. TROUBLESHOOTING Cause of fault message Display symbol Check point Suggested remedy contents Review the power system. Discharge LED No display Check that MCCB has been Turned on or Replace MCCB extinguished turned on or no poor contact. The acceleration time is too short. Increase the acceleration time Boost voltage too high Reduce CD21 contents...

  • Page 87: Application

    11. APPLICATION EXAMPLE 01 : Use 2 external variable resistor for multistage speed command input. DESCRIPTION : CD10 = 1 ( Use frequency knob for 1st speed setting) CD12 = 1 ( External command) CD44 = 8 ( 2nd speed signal enter from FA1) SW1 = RUN / STOP SW2 = 1st / 2nd speed 2nd speed setting...
  • Page 88 EXAMPLE 02 : Normal / Jog operation DESCRIPTION : CD00 = Normal speed ; User setting CD04 = Jog speed ; User setting CD12 = 1 ; Terminal command (For External) CD42 = 1 ; Define FT1 Terminal = JOGF function CD43 = 2 ;...
  • Page 89 EXAMPLE 03 : Master/slave driver system DESCRIPTION : Set FA1=13 for 1st (Master) speed signal input terminal. Set FA2=11 for maximum speed setting 0 - 100% 0 - 200% 0 - 50% rate A rate B rate C 5KB Master Number Speed rate CD12 = 1...
  • Page 90 EXAMPLE 04 : Using VR for 3 stages DESCRIPTION : CD10 = 1 ; 1st speed single enter from terminal CD12 = 1 ; Terminal command (For External) CD44 = 8 ; 2nd speed single enter from FA1 CD45 = 9 ;...
  • Page 91 EXAMPLE 05 : Basic external control setup DESCRIPTION : CD07 = 120HZ ; See maximum value on the meter CD10 = 1 ; External analog(Pannel VR) CD12 = 1 ; External command Full scale START...
  • Page 92 EXAMPLE 06 : Alarm output DESCRIPTION : CD12 = 1 ; External command ＋ 9(A) ALARM START STOP 30Vdc 11(C) － 10(B) 21(COM) 13(FWD)

  • Page 93: Inverter Selection

    12. Inverter Selection Inverter Capacity Check Method Related factor Description Friction load and weight load Liquid(viscous) load Load type inerita load Load with power transmission and accumulation Load speed Constant torque and torque Constant power Load charcteristics Descreasing torque characteristics Motoring Braking or overhanging load Constant load...
  • Page 94 Speed and Overload Torque Time Ratings Starting torque Capacity Characteristics ※ ※ ※ ※ ※ ※ ※ ※ ※ ※ ※ ※ ※ ※ ※ ※ ※ ※...

  • Page 95: Appendix

    13. APPENDIX A. Optional braking resistor Connect a larger capacity resistor, the value bigger than the table below: Unit : Ohm Model...

  • Page 96: Terminal Wiring Diagram

    B. Terminals wiring diagram Brake Resistor MCCB Input power Motor Source terminal Forward run/stop Reverse run/stop Ground Multistage speed 1 Multistage speed 2 VDC output Multi function 1 Free analog 1 Multi function 2 Reset Free analog 2 Ground input Frequency arrive MET analog output Signal output...
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  • Page 103 INSTRUCTION MANUAL PART NO : E-PHAA-EAPA08 Model : APxG3 series JUL. 2018 8 edition ADLEEPOWER SERVICE OFFICE FREQUNCY INVERTER MOTOR DRIVES Taiwan Wu Han (China) Tel No : 886-4-25622651 Tel No : 86-27-88872826 Fax No : 886-4-25628289 Fax No : 86-27-88603986 E-mail : webmaster@adlee.com...

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