Adleepower AP2G3-137 Instruction Manual
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Adleepower AP2G3-137 Instruction Manual

General-purpose inverter
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INSTRUCTION MANUAL

GENERAL-PURPOSE
AP2G3-137~AP2G3-1185
AP2G3-337~AP2G3-3220
AP4G3-337~AP4G3-3220
THANK YOU VERY MUCH FOR YOUR PURCHASE
OF ADLEE INVERTER APxG3 SERIES.
PLEASE READ THIS INSTRUCTION MANUAL
BEFORE INSTALLATION OF THE INVERTER.
ADLEEPOWER
INVERTER
R

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Summary of Contents for Adleepower AP2G3-137

  • Page 1: Instruction Manual

    ADLEEPOWER INSTRUCTION MANUAL GENERAL-PURPOSE INVERTER AP2G3-137~AP2G3-1185 AP2G3-337~AP2G3-3220 AP4G3-337~AP4G3-3220 THANK YOU VERY MUCH FOR YOUR PURCHASE OF ADLEE INVERTER APxG3 SERIES. PLEASE READ THIS INSTRUCTION MANUAL BEFORE INSTALLATION OF THE INVERTER.

  • Page 2: Table Of Contents

    CONTENTS 1. RECEIVING 2. SPECIFICATIONS 3. DIMENSION DRAWINGS 4. INSTALLATION 5. DESCRIPTION OF TERMINALS 6. DIGITAL OPERATION PANEL 7. FUNCTIONS DESCRIPTION 8. PROTECTIVE FUNCTIION 9. PRECAUTIONS 10. TROUBLESHOOTING 11. APPLICATION 12. INVERTER SELECTION 13. APPENDIX A. Optional braking resistor B. Terminal wiring diagram C.

  • Page 3: Receiving

    1. RECEIVING Befor installation and wiring, check to see : (1) No damage is found on each product after shipping. (2) The product is as ordered (check the nameplate, voltage and fre- quency). (3) A set of inverter unit and instruction manual is contained in the package.

  • Page 4: Specifications

    2. SPECIFICATIONS M o d e l AP2G3 Voltage 1£p 220VAC ¡Ó 10% 3£p 220VAC ¡Ó 10% M o d e l N o 1110 1150 1185 3110 3150 3185 3220 Input Frequency 50HZ/60HZ ¡Ó5% Output Voltage 3£p 220VAC Output Frequency 0.5 ~ 400HZ O u t p u t Rated current (A)
  • Page 5 Model AP4G3 Voltage 3£p 380/440VAC ¡Ó10% Model No 3110 3150 3185 3220 Input Frequency 50HZ/60HZ ¡Ó5% Output Voltage 3£p 380/440VAC Output Frequency 0.5 ~ 400HZ Output 16.5 Rated current (A) Capacity (KVA) 6.5 12.6 17.6 23.6 Largest motor 18.5 KW ( 2.4.6 poles ) Control Sine wave pulse width modulation Braking...
  • Page 6 3. DIMENSION DRAWINGS Unit : mm ( AP2G3-137 AP2G3-155 AP2G3-175 ) ( AP2G3-337 AP2G3-355 AP2G3-375 ) ( AP4G3-337 AP4G3-355 AP4G3-375 AP4G3-3110 ) Fig 1...
  • Page 7 Unit : mm ( AP2G3-1110 AP2G3-1150 AP2G3-1185 ) ( AP2G3-3110 AP2G3-3150 AP2G3-3185 AP2G3-3220 ) ( AP4G3-3150 AP4G3-3185 AP4G3-3220 ) Fig 2...

  • Page 8: Installation

    4. INSTALLATION Inadequate environment around installation site and installation surface can result in damage to the inverter. Before operating the APxG3 series inverter, please check the following points : (1) Avoid high temperature, high humidity, easy-to-dew ambient envi- ronment. Don¡¦ t expose to dust or dirt, corrosive gas, and coolant mist, and direct sunlight.
  • Page 9 AIR FLOW...

  • Page 10: Description Of Terminals

    5. DESCRIPTION OF TERMINALS (1) Main circuit connection diagram P P R AP2G3-137~175 AP2G3-337~375 AP4G3-337~3110 Ground Power source Ground Braking resistor ¡] ¡¹Note¡^ P 2 P 1 U AP2G3-1110~1185 AP2G3-3110~3220 AP4G3-3150~3220 Ground Power source Braking resistor Ground ¡] ¡¹ Note¡^...
  • Page 11 (2) Description of hardware setting AP2G3-137~AP2G3-175, AP2G3-337~AP2G3-375, AP4G3-337~AP4G3-3110 RS485 GND FA1 FA2 H COMFWD REV CF1 CF2 FT1 FT2 RST ARR/RUN AP2G3-1110~AP2G3-1185, AP2G3-3110~AP2G3-3220, AP4G3-3150~AP4G3-3220 RS485 10V GND FA1 FA2 FG1 H COMFWD REV CF1 CF2 FT1 FT2 RST MET MA...
  • Page 12 (3) Analog signal switch setting AP2G3-137~175, AP2G3-337~375, AP4G3-337~3110 SIGNAL 0 - 10V 1 2 3 4 1 2 3 4 0 - 5V 1 2 3 4 1 2 3 4 4 - 20mA ( Note 1) ¡¹ 1 2 3 4...
  • Page 13 AP2G3-1110~1185, AP2G3-3110~3220, AP4G3-3150~3220 SIGNAL Keypad VR/F306 Keypad VR 1 2 3 4 5 6 F306 1 2 3 4 5 6 Error setting 1 2 3 4 5 6 Error setting 1 2 3 4 5 6 SIGNAL 0 - 10V 1 2 3 4 5 6 1 2 3 4 5 6 0 - 5V...
  • Page 14 2 and 3 short circuit : Analog output. (0~10VDC refer to 0~CD14) 3. JP3 : Pannel VR and F306 VR selection AP2G3-137~AP2G3-175, AP2G3-337~AP2G3-375, AP4G3-337~AP4G3-3110 1 and 2 short circuit : Pannel VR. 2 and 3 short circuit : F306 VR.
  • Page 15 MET - MA MB ARR/RUN Fault Relay Ground Relay Contact rating : ARR/RUN 1A 240VAC VR5KB 1A 30VDC AP2G3-137~175¡BAP2G3-337~375¡BAP4G3-337~3110 10V GND FA1 FA2 FG1 REV CF1 CF2 FT1 FT2 RST MET MA ARR/RUN Fault Relay Ground Relay VR5KB Contact rating :...
  • Page 16 Control circuit terminal Symbol Terminal Description Ground terminal 1 Grounding Analog source Power source +10V of analog terminals Analog common terminal Common terminal of free analog terminals Free analog terminal 1 See functions description (CD44) Free analog terminal 2 See functions description (CD45) Ref.
  • Page 17 (6) WIRING 6-1 Wiring of main circuit 1.AP2G3 1 power source ¡í THRY APxG3-Series terminal connect L1/R and L2/S. L1/R 2.AP2G3 3 and AP4G3 3 POWER SOURCE ¡í L2/S ¡í L3/T power source terminal connect L1/R, L2/S and L3/T. 6-2 Wiring equipments Select the wiring equipment and wiring size, refer to the table below.
  • Page 18 6-3 Surge absorber In order to prevent malfunction, provide the surge absorber on the coils of the electromagnetic contactors, relays and other devices which are to be used adjacent of the inverter. 6-4 Cable size and length If the inverter is connected to a distant motor (especially when low frequency is output), motor torque decreases because of voltage drop in the cable.
  • Page 19 6-5 Wiring and cautionary points A. Main circuit 1. Don t connect the cables of the power supply side (L1/R,L2/S,L3/ ’ T) to the U, V and W output terminals for the motor. 2. Don t connect any electromagnetic contactor between the ’...

  • Page 20: Digital Operation Panel

    6. DIGITAL OPERATION PANEL Model Indication AP-G3 DSP Digital Indication SMART INVERTER LED Operating Indication FUNC PROG STOP Model Indication LED Operating FW D Indication FREQ. SET Operation key Key function Description FWD RUN Forward run Commands forward run REV RUN Reverse run Commands reverse run Cursor...

  • Page 21: Functions Description

    7. FUNCTIONS DESCRIPTION DISPLAY FUNCTION DEFAULT VALUE CODE 60.00HZ ¡¸ CD00 First speed setting 50.00HZ CD01 Parameter lock CD02 Acceleration time 1 10.0Sec CD03 Deceleration time 1 10.0Sec CD04 Jogging frequency 5.00HZ CD05 Start frequency 0.50HZ CD06 Jog mode 120.00HZ ¡¸...
  • Page 22 DISPLAY FUNCTION DEFAULT VALUE CODE 60.00HZ ¡¸ CD17 1st Maximum voltage frequency 50.00HZ CD18 V/F pattern setting CD19 DC braking time 1.0Sec CD20 DC braking power CD21 Torque boost 0.0% CD22 Second speed setting 20.00HZ CD23 Third speed setting 30.00HZ CD24 Fourth speed setting 40.00HZ...
  • Page 23 DISPLAY FUNCTION DEFAULT VALUE CODE CD38 Errors record 2 NONE CD39 Errors record 3 NONE CD40 Clear errors record CD41 HZ / RPM / AMP Display CD42 FT1 Multi-Function Terminal 1 CD43 FT2 Multi-Function Terminal 2 CD44 FA1 Free Analog Terminal 1 CD45 FA2 Free Analog Terminal 2 CD46...
  • Page 24 DISPLAY FUNCTION DEFAULT VALUE CODE CD60 2st step timer 0.00 CD61 3st step timer 0.00 CD62 4st step timer 0.00 CD63 5st step timer 0.00 CD64 Timer unit selector CD65 Stall prevention CD66 Overload current stall prevention 170.0% CD67 Overload detect CD68 Overload setting 150.0%...
  • Page 25 Communication address description DISPLAY FUNCTION UNIT CODE Speed command for RS485 Frequency data output for RS485 0.01HZ Current data output for RS485 0.1A Fault code for RS485 Different initial set value for F50.0 : 50HZ power region and F60.0 : 60HZ power region. To change version see description of CD52.
  • Page 26 7-1. Function setting Before starting test run, check carefully the following points : (1) Be sure to connect the power supply to L1/R, L2/S, L3/T (input terminals) and the motor to U.V.W. (output terminals). (Wrong connections will damage the inverter.) (2) Check that the input power supply is 220VAC¡Ó...
  • Page 27 Operation 1-1. Pannel Action : (a) Press for forward / reverse operation. Speed : (a) Using to change motor speed with 1HZ increment step. or to select the digit for quick setting and confirm by PROG Standby : (a) Press back to standby mode after trip or function STOP setting mode.
  • Page 28 Setting Range 0.00 ~ 400.00HZ First speed setting 60HZ region 60.00HZ CD00 50HZ region 50.00HZ Press key for increase or decrease the speed with 1HZ increment . Press key to select the digit for quick setting. Press to save the setting value. PROG Parameter lock Setting Range...
  • Page 29 Deceleration time 1 Setting Range 0.1 ~ 6000.0Sec Default Value 10.0Sec CD03 CD03 value corresponds to the 60HZ time of deceleration from 50/60HZ to 0. 6000 TIME(Sec) Jogging frequency Setting Range 0.00 ~ 400.00HZ Default Value 5.00HZ CD04 400HZ Use terminal control refer to CD12 and CD42 setting, keyboard control refer to CD06.
  • Page 30 Jog mode Setting Range 0 or 1 Default Value CD06 0 : Normal 1 : Jog Mode 1. Set jogging operation from key panel & LED blinking in JOG mode. Setting Range 30.00 ~ 400.00HZ Analog output gain 60HZ region 120.00HZ CD07 50HZ region...
  • Page 31 Search speed Setting Range 0 or 1 function Default Value CD09 0 : Normal operation. 1 : Search motor speed when start. (HZ) (HZ) Start frequency Time(sec) Time(sec) stop stop CD09=1 CD09=0 Analog / Digtal Setting Range 0 or 1 frequency Default Value CD10...
  • Page 32 Dynamic brake / Free running Setting Range 0 or 1 Default Value CD11 FWD/REV 0 : Activates dynamic brake Command time function when deceleration. CD11=0 1 : Output cut off when accept time a stop command to be free CD11=1 running.
  • Page 33 Maximum Setting Range 0.50 ~ 400.00HZ frequency limit 60HZ region 120.00HZ CD14 50HZ region 50.00HZ 400HZ 0.5HZ Speed command Minimum frequency Setting Range 0.00 ~ 400.00HZ limit Default Value 0.00HZ CD15 400HZ Speed command Frequency display Setting Range 0.01 ~ 500 scale 60HZ region 1.00...
  • Page 34 When RPM > 9999 display for over range warning. On this condition. Setting CD41=1 for display shown RPM. Scale for various motors Synchronous speed Scale Pole setting 50HZ 60HZ 3000 3600 1500 1800 1000 1200 1st Maximum Setting Range 25.00 ~ 400.00HZ voltage frequency 60HZ region 60.00HZ...
  • Page 35 V/F pattern setting Setting Range 0 ~ 2 Default Value CD18 Volt 0 = Constant torque curve 100% 1 = Reduce torque curve F 2 = Reduce torque curve F 400(Hz) DC braking time Setting Range 0.0 ~ 25.0Sec Default Value 1.0Sec CD19 DC brake at frequency...
  • Page 36 Torque boost Setting Range 0.0 ~ 25.0% Default Value 0.0% CD21 Torque boosting is used to compensate the torque lost due to stator resistance. Over boosting will cause over current and high acoustic noise. 100% 0.5(CD17) (CD17) Second speed settting Setting Range 0.00 ~ 400.00HZ Default Value...
  • Page 37 Terminal Operation Signal order CF1 CF2 Terminal CF1 Terminal CF2 SPEED SPEED - 1 OFF OFF Output frequency SPEED - 2 ON Speed 1 Speed 1 SPEED - 3 OFF ON Speed 2 Speed 4 Speed 3 SPEED - 4 ON Acceleration time 2 Setting Range 0.1 ~ 6000.0SEC...
  • Page 38 Carrier frequency Setting Range 1.0 ~ 16.0K Default Value 16.0K CD27 Increase the carrier frequency would reduce motor noise but efficiency might be decreased. Reduce the carrier frequency would increase noise and reduce motor current, than gain better efficiency. Output voltage gain Setting Range 50.0 ~ 100.0% Default Value...
  • Page 39 Frequency jump 2 Setting Range 0.00 ~ 400.00HZ Default Value 0.00HZ CD30 Frequency jump 3 Setting Range 0.00 ~ 400.00HZ Default Value 0.00HZ CD31 JUMP 1 JUMP 3 JUMP 2 Speed command Jump range Setting Range 0.50 ~ 3.00HZ Default Value 0.50HZ CD32 Speed command...
  • Page 40 Frequency Setting Range 0.00 ~ 400.00HZ reference bias Default Value 0.00 CD33 Move Frequency bias with 100% same gradient. Frequency in the range of “- “ bias, motor is stop. +Bias Analog input -Bias Freq. ref. bias Setting Range 0 or 1 direction Default Value CD34...
  • Page 41 The latest error record CD36 Error record 1 CD37 Error record 2 CD38 Error record 3 CD39 Errors record flow-chart when Error occur. The new content will shift the other contents to one higher CD code and the highest one will be dropped.
  • Page 42 HZ/RPM/AMP Setting Range 0 ~ 2 Display Default Value CD41 0 = HZ Display 1 = RPM Display 2 = Current Display Setting corrent scale CD16 for R.P.M. display shown. FT1 Multi-Function Setting Range 0 ~ 15 Terminal 1 Default Value CD42 Symbol Function description...
  • Page 43 Application circuit with latch function STOP FWD STOP R and CONTROL POWER not necessary Remark: STOP command entry from control terminal 5 FT1 or 6 FT2, and Control power set CD42(FT1)=5 or CD43(FT2)=5 before operation. External over temperature command (1) FT1=9 (Over temperature switch) Non-latch trip protect and display “OH“...
  • Page 44 Free analog terminal 1 Setting Range 0 ~ 15 Default Value CD44 Refer to CD45 table. Free analog Setting Range 0 ~ 15 terminal 2 Default Value CD45 Setting NO. 11 to use application of example 03. Setting Range Function Min-------Max ---------- ----------...
  • Page 45 SPEED CF3 CF2 CF1 5th speed setting 1th speed setting OFF OFF OFF CD47 2th speed setting OFF OFF ON 3th speed setting OFF ON 6th speed setting 4th speed setting OFF ON CD48 5th speed setting ON OFF OFF 6th speed setting ON OFF ON 7th speed setting...
  • Page 46 Setting Range F50.0/F60.0 Version selector 60HZ region F60.0 CD52 50HZ region F50.0 Select function CD52, then use UP/Down key to select F50.0/F60.0 Version. Press to save it. System will return to the factory PROG setting and go into waiting mode.. S curve Setting Range 0 ~ 10...
  • Page 47 4 ~ 20 mA speed command Setting Range 0 ~ 3 Default Value CD54 This function only effects in CD44(CD45)=8,9,10,13. Set FA1(FA2) for current signal (4-20mA). 0 : No current signal application Fmax 1 : Current signal in terminal FA1 2 : Current signal in terminal FA2 3 : FA1 &...
  • Page 48 2nd Maximum Voltage frequency Setting Range 25.00 ~ 400.00HZ Default Value 60.00HZ CD56 Set CD42(CD43)=7 define FT1(FT2) terminal for hardware V/F curve switcher. Open : select the 1st V/F curve preset in CD17 Close : select the 2nd V/F curve preset in CD56 100% 1 V/F 2 V/F...
  • Page 49 CD58 Auto running mode Speed with timing control disable Sequence running then constant speed running Sequence running then stop and repeat from 1st step for cycling Sequence running then stop and repeat from 1st step in reversed direction for cycling Sequence running, and repeat for cycling Sequence running then perform reverse direction and repeat for cycling Sequence running then stop...
  • Page 50 CD58=3 CD48 CD49 CD50 CD47 CD00 CD59 CD60 CD61 CD62 CD63 CD59 CD60 CD61 CD62 CD63 CD59 CD47 CD50 CD49 CD48 CD58=4 CD00 CD48 CD49 CD50 CD47 CD59 CD60 CD61 CD62 CD63 CD59 CD60 CD61 CD62 CD63 CD59 CD58=5 CD00 CD48 CD49 CD50...
  • Page 51 1st step timer Setting Range 0 ~ 15Hr Default Value 0.01Hr.min CD59 Setting running time for 1th speed.(CD47) 2st step timer Setting Range 0 ~ 15Hr Default Value 0.00Hr.min CD60 Setting running time for 2th speed.(CD48) 3st step timer Setting Range 0 ~ 15Hr Default Value 0.00Hr.min...
  • Page 52 Timer unit selector Setting Range 0 ~ 1 Default Value CD64 0 : hr.min 1 : min.sec Note 1 : CD64 cannot be reset to default value by CD52. Set CD64 as needs separately. Note 2 : In RS485 communication input, CD59~CD63 need to tranfer minimum unit.
  • Page 53 Overload detect Setting Range 0 ~ 2 Default Value CD67 0 : Normal 1 : Overload detection and stop Motor stops operation if load condition is reached CD68 and CD69 setting. 2 : Two stages overload detection and stop (CD68<100% only). AC drive will limit output current at CD68 setting if load condition is reached CD68 and CD69 setting.
  • Page 54 Communication loss time Setting Range 0.1 ~ 100.0SEC Default Value 0.5SEC CD72 Set communication loss time. When communication loss time over CD72 setting, Inverter will active as CD76 selected. Note : This function does not effect in standby condition. Communication Setting Range 0 ~ 10 error counter...
  • Page 55 Transmission fault Setting Range 0 ~ 3 treatment Default Value CD76 0 : Alarm and keep operation. 1 : Alarm and decelerate to stop. 2 : Alarm and free to stop. 3 : No alarm and keep operation. Use panel or write address 100=4 to clear the transmission fault.
  • Page 56 3 : 8,O,1 RTU (1 start bit+8data bits+1 Odd bit+1 stop bit) 8,O,1 RTU (11-bit)(character frame in hexadecimal) Start Stop Parity 4 : 8,N,1 ASCII (1 start bit+8data bits+1 stop bit) 8,N,1 ASCII (10-bit)(character frame in hexadecimal) Start Stop 5 : 8,N,2 ASCII (1 start bit+8data bits+2 stop bit) 8,N,2 ASCII (11-bit)(character frame in hexadecimal) Start Stop...
  • Page 57 B. Communication protocol Data contents are in hexadecimal with postive and negative format. 1. RTU Start A silent interval of more than 10ms Address 8-bit address Function 8-bit command Data (n-1) Contents of data : n*8-bit data, n 30 ¡Ø Data 0 CRC CHK Low Check sum (CRCL)
  • Page 58 CRC(Cyclical Redundancy Check) is calculated by the following steps: Step 1. Load a 16-bit register (called CRC register) with FFFFH. Step 2. Exclusive OR the first 8-bit byte of the command message with the low order byte of the 16-bit CRC register, putting the result in the CRC register.
  • Page 59 (1) 03H : Read AC drive's setting Computer command message D1 : Communication address (00~FFh) D2 : Function code (03h) D3 : Parameter number (H) (00h) D4 : Parameter number (L) (0~67h) D5 : Quantity of parameter (H) (word count) (00h) D6 : Quantity of parameter (L) (word count) (00~10h)
  • Page 60 2. ASCII Computer command message AC drive response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '3' Function '3' Start address '0' # of data '0' Start address '0' count by byte '4' Start address '1' CD22 content '0' Start address '6' CD22 content '7'...
  • Page 61 Note 1 : The parameter values can be in integer and decimal. Each value has different process to read and write. Refer to 8-1 lists to find out the minimum unit and value range for each parameter. ¡° The following value processing description (Note 2~3), each hexadecimal value has 4 numbers.
  • Page 62 (2) 06H : Write parameter setting into AC drive Computer command message D1 : Communication address (00~FFh) D2 : Function code (06h) D3 : Parameter number (H) (00h) D4 : Parameter number (L) (0~4Eh) D5 : Content of data (H) (0~FFh) D6 : Content of data (L) (0~FFh)
  • Page 63 2. ASCII Computer command message AC drive response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '6' Function '6' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0'...
  • Page 64 Computer command message inverter address=52, foward run at 60.00HZ 1. RTU Step 1. Write CD00=60.00HZ(6000=1770H) to AC drive address=52 Computer command message CRCL CRCH AC drive response message CRCL CRCH Step 2. Write address 100 (64H)=1 Computer command message CRCL CRCH AC drive response message CRCL...
  • Page 65 Computer command message AC drive response message Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' CD79 content '1' CD79 content '1' CD79 content '7' CD79 content '7'...
  • Page 66 Computer command message AC drive response message CD31 content '0' CD31 content '0' CD31 content '1' CD31 content '1' D7 LRC HI LRC HI D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC LO LRC LO END HI END HI END LO END LO...
  • Page 67 Ex. Write data 1=11, data 2=22, data 3=33 and data 4=44 to AC drive address 52(34H) 1. RTU Computer command message AC drive response message D1 Address D1 Address D2 Function D2 Function D3 Data 1 D3 Data 1 D4 Data 2 D4 Data 2 D5 Data 3 D5 Data 3...
  • Page 68 Computer command message AC drive response message D7 LRC HI LRC HI D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC LO LRC LO END HI END HI END LO END LO E. Communication error respond Once communication error happened, inverter will respond “ Function code and 80H”...
  • Page 69 2. ASCII Start code Address (01) Function code & 80H (86) Error code (02) LRC (77) End code H End code L Ex. Write CD00=500HZ(C350H), but maximum value of CD00 is 400HZ. 1. RTU Computer command message CRCL CRCH AC drive response message CRCL(C3H) CRCH(A1H)
  • Page 70 2. ASCII Computer command message AC drive response message Address '0' Address '0' Address '1' Address '1' Function '0' Function '8' Function '6' Function '6' Address content '0' Error code '0' Address content '0' Error code '2' Address content '0' LRC HI '7' Address content '0' LRC LO '7'...
  • Page 71 Communication address description Speed command of Setting Range 0 ~ 4 RS485 Default Value 0 : Normal 1 : Forward run 2 : Reverse run 3 : Stop 4 : Fail mode reset Note : 1. Fail mode reset by writting address 100 content=4. 2.
  • Page 72 Fault code for RS485 Using 03H function to read address 103(67H) content to know the cause of fault if fault occurred. 01H : EP0 02H : PF01 03H : PF02 04H : PF03 05H : PF04 07H : OH 08H : OL 09H : EEP1 0AH : EEP2 31H : OPE1...
  • Page 73 7-2. Operation key-in sequence EXAMPLE : CHANGE acceleration time Setting Display Description sequence indicator In waiting mode, the display is blinking Enter function mode FUNC Select function number 1 (parameter lock) Press "FUNC" again to change the parameter value FUNC Enable to change parameter Press "PROG"...
  • Page 74 CHANGE maximum frequency limit Setting Display Description sequence indicator Enter function mode FUNC Increase the value to 4 Select the second digit Increase the value to 1 Press "FUNC" again to change the Maximum FUNC frequency limit Select the second digit Decrease the value to 90HZ Press "PROG"...

  • Page 75: Protective Function

    8. PROTECTIVE FUNCTION A. Inverter self-checking errors Internal protection Noise protection. Self test failure protection Program check sum error EEPROM access error EEP1 EEPROM check-sum error EEP2 Power device failure 1 PF01 Power device failure during acceleration Power device failure 2 PF02 Power device failure during constant frequency...
  • Page 76 Power device failure 3 PF03 Power device failure during deceleration (stopping) Power device failure 4 PF04 Power device failure during stand-by B. Operation errors Parameter Locked OPE1 To change the contents of CD02~CD52 set CD01=press first PROG FWD or REV only OPE2 Motor direction limiter.
  • Page 77 Terminal command only OPE4 Accept run command from control terminal only. Not operation panel. See functions description CD12 Over range error OPE5 Operating error message ~ over range. Logic error warning OPE6 Logic error when setting. EXAMPLE : Setting F-min > F-max will result an error. Only changed in standby OPE7 The parameter can only be changed in standby mode.
  • Page 78 Communication error OPE9 Over heat Over temperature for external indicator. Refer to CD42 (FT1) or CD43 (FT2) Over load Load is over rating.

  • Page 79: Precautions

    9. PRECAUTIONS 9-1 Prior to maintenance, check the following : (1) Before maintenance, be sure to turn the power off and wait until the LED digits vanish in the display. However, approx. 50 VDC still remains immediately after the display disappears, so wait a little bit longer.

  • Page 80: Troubleshooting

    10. TROUBLESHOOTING Display Cause of fault Check point Suggested remedy symbol message contents Review the power system. Discharge LED Turned on or No display Check that MCCB has been extinguished Replace MCCB turned on or no poor contact. The acceleration time is too Increase the short.

  • Page 81: Application

    11. APPLICATION EXAMPLE 01 : Use 2 external variable resistor for multistage speed command input. DESCRIPTION : CD10 = 1 ( Use frequency knob for 1st speed setting) CD12 = 1 ( External command) CD44 = 8 ( 2nd speed signal enter from FA1) SW1 = RUN / STOP SW2 = 1st / 2nd speed 2nd speed setting...
  • Page 82 EXAMPLE 02 : Normal / Jog operation DESCRIPTION : CD00 = Normal speed ; User setting CD04 = Jog speed ; User setting CD12 = 1 ; Terminal command (For External) CD42 = 1 ; Define FT1 Terminal = JOGF function CD43 = 2 ;...
  • Page 83 EXAMPLE 03 : Master/slave driver system DESCRIPTION : Set FA1=13 for 1st (Master) speed signal input terminal. Set FA2=11 for maximum speed setting 0 - 100% 0 - 200% 0 - 50% rate A rate B rate C 5KB Master Number Speed rate CD12 = 1...
  • Page 84 EXAMPLE 04 : Using VR for 3 stages DESCRIPTION : CD10 = 1 ; 1st speed single enter from terminal CD12 = 1 ; Terminal command (For External) CD44 = 8 ; 2nd speed single enter from FA1 CD45 = 9 ;...
  • Page 85 EXAMPLE 05 : Basic external control setup DESCRIPTION : CD07 = 120HZ ; See maximum value on the meter CD10 = 1 ; External analog(Pannel VR or F306 VR) CD12 = 1 ; External command START Full scale...
  • Page 86 EXAMPLE 06 : Alarm output DESCRIPTION : CD12 = 1 ; External command ¡Ï 22(A) ALARM START STOP 30Vdc 24(C) ¡Ð 23(B) 7(COM) 8(FWD)

  • Page 87: Inverter Selection

    12. Inverter Selection Inverter Capacity Check Method Related factor Description Friction load and weight load Liquid(viscous) load Load type inerita load Load with power transmission and accumulation Load speed Constant torque and torque Constant power Load charcteristics Descreasing torque characteristics Motoring Braking or overhanging load Constant load...
  • Page 88 Speed and Overload Torque Time Ratings Starting torque Capacity Characteristics ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡°...
  • Page 89 Inverter Capacity Required for Multidriving Description Calculated with overload Motor acceleration of 1 minute or less K Pm nT + nS ( kS - 1 ) Starting requirements are within £b ¡í the inverter capacity = Pc1 1 + ( nS / nT )( ks - 1 ) ¡Ø...
  • Page 90 Description Calculated of 150% for 1 minute Motor acceleration of 1 minute or more K Pm nT + nS ( kS - 1 ) £b £r 1 + ( nS / nT )( ks - 1 ) ¡Ø Inverter capacity [KVA] nT lm 1 + ( nS / nT )( kS - 1) ¡Ø...

  • Page 91: Appendix

    13. APPENDIX A. Optional braking resistor Part no : E-MSAA-008000 Specification : 60 £[ Remove build-in dynamic brake resistor. Connect a larger capacity resistor, the value bigger than the table below: Unit : Ohm Model...

  • Page 92: B. Terminal Wiring Diagram

    B. Terminals wiring diagram Brake Resistor MCCB Input power Motor Forward run/stop Reverse run/stop Ground Multistage speed 1 Multistage speed 2 VDC output Multi function 1 Free analog 1 Multi function 2 Reset Free analog 2 Ground input Frequency arrive Grounding Signal output Fault alarm A...

  • Page 93: C. Remote Operator

    C. Remote operator UNIT : M/M A-0000-F306G3 F306 Remote operator E-092A-010200 1 meter extension cable E-092A-030200 3 meter extension cable E-092A-050200 5 meter extension cable...
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  • Page 100 INSTRUCTION MANUAL PART NO : E-PHAA-EAPA03 Model : APxG3 series JUL. 2008 2 edition ADLEEPOWER SERVICE OFFICE FREQUNCY INVERTER MOTOR DRIVES Guang Dong (China) Taiwan Tel No : 86-757-26656498 Tel No : 886-4-25622651 Fax No : 86-757-26658515 Fax No : 886-4-25628289 E-mail : webmaster@adlee.com...

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Ap2g3-1185Ap4g3-3220Ap2g3-337Ap2g3-3220Ap4g3-337

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