Kaba Mas Unicon CL Series Installation Instructions

Installation Instructions for Unicon
Front Housing
Assembly
Short Mounting Posts (2)
Mounting Post
Long
Screws (2)
Mounting
Posts (2)
Trim Plate
Chamber
Chamber
Assembly
Assembly
Screws (2)
Figure 1 - Unicon CL10/CL20 Wood Dead Bolt Lock Parts
These installation instructions are intended for a standard install. Please
refer to the Kaba Mas web site for installation variations.
Prepare for New Installation of the Lock (If Required)
1. Verify the position for the strike (if
applicable) before preparing the
mounting surface for installation.
1. Use the template provided to prepare
the mounting surface for lock installation.
Complete steps A, B, and C.
2. Check the width and length of the
drilled hole to ensure that the back
mounting plates will fit correctly. (Figure 2)
Install Bolt Hardware (If Required)
1. Mount bolt hardware (plate and guide) onto inside surface using the
two brass Phillips head wood screws. (Figure 3 - End Throw, Figure 4 -
Cross Throw)
Figure 3 Figure 4
TM
CL Series Locks - Model CL10, CL20 - Wood Dead Bolt Installation
Back Mounting
Follower
Plate Screws (2)
Guide
Cross Throw Follower
End Throw Follower
Bolt Guide Bolt Hardware
Bolt
Screws (2)
Bolt Plates (2)
Back
Mounting
Plates
Strike
Strike
Screws (3)
Note: If installing on a 1/2" mounting thickness, use the second bolt
plate provided to shim the bolt guide up.
Install Lock
1. Place mounting posts on housing assembly and attach with 1/2"
Figure 2
thread forming screws (without star
washers.) (Figure 4) For 1/2" thick
mounting surfaces, use the short
mounting posts. For 5/8"-7/8" thick
mounting surfaces, use the long
mounting posts.
Note: Ensure that the screw holes of
the mounting posts align with the screw
holes in the front housing assembly.
2. Orient the trim plate to the correct position in alignment with the
housing assembly and feed the cable through the middle hole. (Figure
5) Place the flat side toward the front housing assembly.
Figure 5
Basic Tools and Materials Needed
• Drill (variable speed is best)
• 1" drill bit or 1" hole saw
• 1/16" (1.6mm) drill bit
• Scribe, awl, center punch, or sharp
instrument for marking holes
Cross • Small flat head screwdriver
Throw
• Small Phillips head screwdriver
Cam
(recommend magnetized tip)
End
• Jig saw (Keyhole saw or coping saw
Throw
optional)
Cam
• Fine cut wood file
• Pencil
• Tape measure or ruler
Mounting
• Tape
• ESD wrist band
WARNING: Kaba Mas locks are protected
from 25,000 V Electrostatic Discharge
(ESD) damage when correctly installed.
Follow these precautions to avoid ESD
damage when installing the lock:
• Do not touch the circuit board wthin the
front housing assembly.
• Use an ESD wrist band grounded to the
lock or container during installation.
Figure 6
3. Place the trim plate over the mounting posts.
4. Plug the cable into the chamber assembly. (Figure 6)
Figure 7
5. Insert the spindle shaft into the
front housing. (Figure 7)
Note: You may have to turn the
knob to engage the spindle. Do
not push the cable back through
into the front housing assembly.
6. Install the rear 4-40 x 3/8"
mounting screw (away from the
spindle) to attach the chamber to the front housing. (Figure 8)
7. Place the assembly through the opening in the door with the knob
toward the bolt guide. (Figure 9)
*******************************************
For an End Throw Installation:
(See back of sheet for Cross Throw.)
8. Insert the bolt into the bolt guide.
(Figure 10)
9. Place the cam (marked by an E
on the back surface) onto the
control shaft, with the post closest to
Figure 4
the bolt guide. (Figure 10)
Figure 11
10. Insert follower guide into the
slot on the chamber. (Figure 11)
11. Pivot the follower guide down
halfway and insert the follower into
the slot. (Figure 12)
12. Pivot the follower guide down
the rest of the way and engage the
legs of the follower into the the bolt
slots. (Figure 13)
Figure 8
Figure 9
Figure 10
Figure 12
Figure 13
Document # 3068.026 Rev. B - 05/07