Kaba Mas UNICON Manual

MEASURING FOR
A
THE TEMPLATE
1- If the style of the door is LIP or
OVERLAP (fig. 1 or 2), use a tape
measure to measure the amount of
OVERLAP. Use the scales OUTSIDE the
door edge of the template to draw
a line on the template the distance
of the OVERLAP.
2 -If the door is FLUSH (fig. 3), measure
the GAP. Use the scale INSIDE the
door edge of the template to draw
a line on the template the distance
of the GAP.
1" 1"
3/4 3/4
1/2 1/2 1/4 1/4
10 10
20 20
25 25 15 15 5mm 5mm
15.1
19/32"
57.2
2 1/4"
END THROW
BOLT
END THROW
DOOR EDGE
15.1
19/32"
1" 1"
3/4 3/4
1/2 1/2 1/4 1/4
10 10
20 20
25 25 15 15 5mm 5mm
B
PLACING TEMPLATE
ON THE INSIDE
OF THE DOOR*
1 - Position the line drawn in step
"A" at the bolt edge of the
door.
2 - Move the template along the
the bolt edge to the desired
position.
3 - Tape in place.
* - Positioning is based on assumed
STRIKE mounting in figures.
(If mounting is different, adjust
template position accordingly.)
TEMPLATE FOR INSTALLATION OF THE
UNICON DEAD BOLT LOCK
ON A WOOD DOOR
21.4
27/32"
15.1
19/32"
CROSS
THROW BOLT
57.4
"A"
2 1/4"
CROSS
1 15/32"
THROW BOLT
"B"
C
PREPARING THE DOOR
1 - Center punch the bolt guide holes and the center of the two 1.0" [25.4mm] holes.
2 - Drill all holes with the appropriate bit, 1/16" [1.6mm] drill bit for soft wood,
5/64" [ 2mm] drill bit for hardwood. (DON'T DRILL THE BOLT GUIDE HOLES ALL THE WAY
THROUGH THE WOOD)
3 - Using the 1.0" [25.4mm] drill bit, drill the hole at each end of the slot. (Drill halfway
from each side to avoid splintering the wood).
4 - With the ruler draw two guidelines on the door connecting the holes.
5 - Saw out the slot along the guidelines.
6 - Use the file to smooth the edges and adjust the size of the opening.
CROSS THROW "A"
DOOR EDGE
15.1
19/32"
37.3
1 15/32"
114.0
4 1/2"
DRAW GUIDELINES FROM THE
EDGES OF HOLES ONTO DOOR
1.0" [25.5mm] DIA. HOLE
37.3
AT BOTH ENDS OF
1 15/32"
SLOT
(DON'T DRILL THE BOLT GUIDE HOLES
ALL THE WAY THROUGH THE WOOD)
BOLT GUIDE HOLES
DRILL PER STEP "C"
FOR THE APPROPRIATE BOLT
(END THROW OR CROSS
THROW "A" OR "B")
CROSS THROW "B"
DOOR EDGE
KABA MAS
PT. NO. 3066.026
REV. A 09/06
FIG. 1
LIP DOOR
STRIKE*
OVERLAP
FIG. 2
OVERLAP
DOOR
STRIKE*
OVERLAP
FIG. 3
FLUSH
DOOR
STRIKE*
GAP
TOOLS REQUIRED
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