Synergic 1-Mig, Wisethin, And Wiseroot Welding - Kemppi A3 MIG Operating Manual

4.6 Synergic 1-MIG, WiseThin, and WiseRoot welding

In synergic 1-MIG welding, the machine selects the optimal welding parameters suitable
to the filler wire and shielding gas using the programs, or synergic curves, stored in the
control panel. The welder controls the welding by adjusting the welding power and arc
length.
The WiseThin and WiseRoot processes (advanced auto arc) are synergic welding pro-
cesses developed for the special needs of robotic welding with welding characteristics
optimised particularly for welding automation.
Selecting a welding program
1. Before you start welding, find the welding program suitable to your filler
wire and shield gas in the tables below and then activate the program as
follows:
2. Select the welding process (1-MIG or Wise) with button (7).
3. Press the SYNERGIC PROGRAM button (6) for more than 1 second. This
will activate program selection and the control panel displays start
flashing.
4. Select the material group with the left-hand side control knob and
the welding program for the material group with the right-hand side
control knob according to the tables below. The program you selected is
immediately recorded in the memory.
5. Press ESC button (1) or the SYNERGIC PROGRAM button (6) to exit the
menu.
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© Kemppi Oy 2018
MIG programs in the A3 MIG Welder machine
Please note with the aluminium and special alloy programs that the A3 MIG Welder
system doesn't support push-pull guns.
WiseRoot and WiseThin programs are enabled by licenses.
1-MIG, Fe group
Program number Wire, mm
101 0.8
102 0.9
103 1.0
104 1.2
106 1.6
111 0.8
112 0.9
113 1.0
114 1.2
116 1.6
121 0.8
122 0.9
123 1.0
124 1.2
126 1.6
152 0.9
154 1.2
164 1.2
174 1.2
184 1.2
194 1.2
A3 MIG Welder
Material Shielding gas
Fe Ar+18%-25%CO₂
Fe Ar+18%-25%CO₂
Fe Ar+18%-25%CO₂
Fe Ar+18%-25%CO₂
Fe Ar+18%-25%CO₂
Fe CO₂
Fe CO₂
Fe CO₂
Fe CO₂
Fe CO₂
Fe Ar+8%CO₂
Fe Ar+8%CO₂
Fe Ar+8%CO₂
Fe Ar+8%CO₂
Fe Ar+8%CO₂
FEMC Ar+18%-25%CO₂
FEMC Ar+18%-25%CO₂
FEMC CO₂
FEFC rutile Ar+18%-25%CO₂
FEFC rutile CO₂
FEFC basic Ar+18%-25%CO₂
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