Badger Meter FC-5000 User Manual
  1. Manuals
  2. Brands
  3. Badger Meter Manuals
  4. Measuring Instruments
  5. FC-5000
  6. User manual
Badger Meter FC-5000 User Manual

Badger Meter FC-5000 User Manual

Flow display. industrial flow computer
Hide thumbs Also See for FC-5000:
Table of Contents

Advertisement

Quick Links

Download this manual See also: User Manual
Industrial Flow Computer
FC-5000 Flow Display
User Manual
CTL-UM-02765-EN-01 (June 2018)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FC-5000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Badger Meter FC-5000

Summary of Contents for Badger Meter FC-5000

  • Page 1 Industrial Flow Computer FC-5000 Flow Display User Manual CTL-UM-02765-EN-01 (June 2018)

  • Page 2: Table Of Contents

    Industrial Flow Computer, FC-5000 Flow Display CONTENTS Scope of This Manual � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5 Unpacking and Inspection �...
  • Page 3 User Manual Dual Input Configurations � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21 Menu Structure � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22 Info/Sensor Data �...
  • Page 4 Industrial Flow Computer, FC-5000 Flow Display Page iv CTL-UM-02765-EN-01 June 2018...

  • Page 5: Scope Of This Manual

    This symbol signifies that the FC-5000 Flow Display may be powered by a DC power supply� Acceptable DC input voltage range is: 10…40V DC�...

  • Page 6: Safety Instructions

    Safety Considerations Safety Instructions • LIFE SUPPORT APPLICATIONS: THE FC-5000 IS NOT DESIGNED FOR USE IN LIFE SUPPORT APPLIANCES, DEVICES, OR SYSTEMS WHERE MALFUNCTION OF THE PRODUCT CAN REASONABLY BE EXPECTED TO RESULT IN A PERSONAL INJURY. CUSTOMERS USING OR SELLING THESE PRODUCTS FOR USE IN SUCH...

  • Page 7: Description

    DESCOIPTION The FC-5000 Flow Display is a microprocessor-driven device that is designed for flow monitoring� The FC-5000 Flow Display is compatible with the complete line of Badger Meter industrial flow meters, creating a solution to monitor flow rates and totals�...

  • Page 8: Power Supply

    The power supply used must be isolated from mains by double or reinforced insulation (for instance, SELV power supply)� The FC-5000 Flow Display operates on 10…40V DC or 9…28V AC supplied by any suitable source that also meets the requirement listed above� Badger Meter has power supplies available for the FC-5000 Flow Display�...

  • Page 9: Installing The Flow Display

    THE OPERATOR OF THE FACILITY. PERSONNEL MUST READ AND UNDERSTAND THIS OPERATING MANUAL BEFORE CARRYING OUT ITS INSTRUCTIONS. THE FC-5000 FLOW DISPLAY MAY ONLY BE OPERATED BY PERSONNEL WHO ARE AUTHORIZED AND TRAINED BY THE OPERATOR OF THE FACILITY. OBSERVE ALL INSTRUCTIONS IN THIS MANUAL.

  • Page 10: Mounting Options

    Installing the Flow Display Mounting Options The FC-5000 Flow Display can be mounted on a wall, shelf or instrumentation panel� Wall-mount units are shipped in a NEMA 4X enclosure, ready to mount� Panel-Mount Installations OTEE: Mounting clips can accommodate a maximum panel thickness of 1�5 in�...

  • Page 11: Wall-Mount Installations

    9.65 in. (242.83 mm) 9.38 in. (238.25 mm) Figure 3: FC-5000 Flow Display in an enclosure To install the FC-5000 Flow Display on a wall, secure the enclosure to the wall with four mounting screws (customer-supplied)� June 2018 CTL-UM-02765-EN-01 Page 11...

  • Page 12: Wiring The Flow Display

    Installing the Flow Display Wiring the Flow Display At installation, be sure to comply with the following requirements: • Disconnect power to the unit before attempting any connection or service to the unit� • Avoid using machine power service for AC power� When possible, use a dedicated circuit or a lighting circuit�...
  • Page 13 Installing the Flow Display Figure 6: Two sensor inputs, frequency output Figure 7: Two sensor inputs, analog output The plug-in connectors on the rear panel of the FC-5000 Flow Display are: • TB1: Power • USB Type-A Receptacle: Host (external memory flash drive) •...

  • Page 14: Power Input

    Installing the Flow Display Power Input The FC-5000 Flow Display power input is internally fused and protected from common line noise by a filtering network� TB1 (POWEO) Function Connector Pin Oeference Pin AC Power DC Power Line (L) Positive (L+)

  • Page 15: Scaled Outputs

    Installing the Flow Display Scaled Outputs The FC-5000 Flow Display has two scaled output channels for use in applications requiring remote data collection and/or monitoring� The outputs are firmware configurable, and can be tied to parameters such as rates or total volume�...
  • Page 16 Installing the Flow Display TB5 (PULSE IN)E: Single Pulse Connector Function Oeference Pin OF Pin Sensor Exitation (+) Sensor Input (+) Sensor Input/Common (–) Shield (Chassis GND) — Table 6: Single pulse TB5 (PULSE IN)E: Dual Pulse Connector Function Oeference Pin OF Pin Sensor Excitation (+) Sensor Input 1 (+)

  • Page 17: Operator Interface

    Operator Interface OPEOATOO INTEOFACE Keypad and Soft Keys The keypad and soft keys are for programming, editing and changing views� Scrolling The screens can display up to four lines at a time� Some menus have more than four items to display� To see the off-screen items, press UP/DOWN to scroll through the entire list�...

  • Page 18: Icon Functionality

    Operator Interface Icon Functionality Depending on the task being performed, one or more of the following icons may appear on the screen� To activate an icon, press the Function key (F1, F2, F3 or F4) directly under the icon, where applicable� Icon Function Display the Home screen or cancel an edit (if you activate it without saving first)

  • Page 19: Numeric Editing

    Move cursor Return to to the right previous menu Existing Value Move cursor to the left Save value FC-5000 Value Return to Make entry Add a Clear entire new value or parent setup positive or decimal cancel edit (press twice, consecutively)

  • Page 20: Selection/Enumeration Editing

    Operator Interface Selection/Enumeration Editing OTEE: Depending on the menu, the selection during an enumeration style edit may appear different� Save/Select Move up or down in Create a Enter Set totalizer menu custom conversion rollover point Return to label factor parent setup screen Figure 10: Selection editing Confirmation Screen...

  • Page 21: Navigating The Menus

    Operator Interface Navigating the Menus The Home screen display shows rates and totals, either separately or simultaneously� Status and alarm messages or alarm icons appear on the display when appropriate� Single Input Configurations Press UP/DOWN to toggle between parameter views on the Home screen: •...

  • Page 22: Menu Structure

    Operator Interface Menu Structure The available menu items depend on the Flow Display configuration� Each menu item is explained in detail in the following pages� HOME MAIN MENU SCREEN SYSTEM SETUP RESETS DISPLAY INFORMATION Language Reset Flow Total Function Contrast Reset Faults Part Number (P.N.) Brightness...

  • Page 23: Info/Sensor Data

    Info/Sensor Data INFO/SENSOO DATA The FC-5000 Flow Display features a quick method to view measured data transmitting to and from the device� You can use the data for informational purposes or for troubleshooting� The type of data displayed can include raw input frequency, relay status or calculated data, such as flow rate�...

  • Page 24: System Information

    System Information SYSTEM INFOOMATION The System Information menu contains build information specific to the configuration of the unit� To view your system information, navigate to System Information from the Main menu� Item Description VENDOR Manufacturer of the product MODEL Product family/series FUNCTION For factory/diagnostic purposes only P�N�...

  • Page 25: Basic Setup

    Basic Setup BASIC SETUP Display Use this menu to change the display settings for Language, Contrast or Brightness� 1� Press UP/DOWN to scroll to the drop-down menu for LANGUAGE, CONTOAST or BOIGHTNESS, then press ENTEO� 2� Scroll through the available options, then press ENTEO on the desired option� 3�...

  • Page 26: Clearing A Latched Relay

    4� On the confirmation screen, press ENTEO to confirm the change� Passcode Setup Enabling a Passcode FC-5000 units are shipped without passcode protection enabled� Passcodes can be optionally configured for Setup and Reset functions� To enable a passcode: 1� Navigate to SETUP > PASSCODE SETUP.

  • Page 27: Disabling A Passcode

    Basic Setup Disabling a Passcode 1� Navigate to SETUP > PASSCODE SETUP. 2� Highlight the type of passcode you want to delete (SETUP MENU PASSCODE or OESET MENU PASSCODE) and press F4 (clear)� 3� On the confirmation screen, press ENTEO to confirm removal of the passcode� Units Use the UNITS menu to configure: •...

  • Page 28: Display Precision

    Basic Setup Changing Custom Units for Rate or Total Measurement 1� Highlight CUST, then press ENTEO� The display populates with additional icons that need to be modified for custom units� 2� Press F2 (custom label)� Use the soft keys in conjunction with the numeric keypad and UP/DOWN keys to create a custom label, then press ENTEO�...

  • Page 29: Advanced Setup

    Configuring a Flow Meter Flow Sensor Type "Flow Sensor Types" on page 40 for more details on flow type selection for Badger Meter products� 1� Navigate to SETUP > ADVANCED SETUP > SENSOR INPUTS� 2� Highlight FLOW SENSOO TYPE, then press ENTEO� OTEE: For Dual pulse input versions, highlight FLOW SENSOO 1 TYPE or FLOW SENSOO 2 TYPE�...

  • Page 30: Flow Sensor Calibration

    Table 14: Flow sensor calibration options 10 Point Linearization The FC-5000 Flow Display can be set up to linearize the output from an eligible flow meter� The calibration data for a particular flow meter are included when the meter, calibration and FC-5000 unit are ordered from the factory� The calibration data is represented as FREQUENCY (f: Hz) vs K-FACTOR (KFct)�...

  • Page 31: Flow Sensor Properties

    Advanced Setup To manipulate or enter the linearization parameters: 1� Navigate to SYSTEM SETUP > ADVANCED SETUP > SENSOR INPUT > FLOW SENSOR CAL� OTEE: For dual pulse input versions, navigate to FLOW SENSOR 1 CAL or FLOW SENSOR 2 CAL� 2�...

  • Page 32: Configuring Outputs

    The scaled output sends a frequency (pulse) or analog output for any eligible measured value in the FC-5000 Flow Display� To set up scaled output, first select an output mode, then edit the settings available for that output mode� The settings available depend on the selected mode�...

  • Page 33: Relay Outputs

    Advanced Setup b� If using the analog output configuration Option Description OUTPUT SOURCE Parameter assignment of the output (such as rate or total) ANALOG FULL SCALE Maximum value associated with output maximum ANALOG LOW SCALE Minimum value associated with output minimum Table 18: Analog output settings 5�...
  • Page 34 Advanced Setup 2� Highlight a relay mode, then press ENTEO� 3� Press BACKSPACE to return to the Relay Output menu� 4� Highlight OELAY 1 SETTINGS or OELAY 2 SETTINGS, then press ENTEO� The settings vary, depending on the mode selected� The settings are: Option Description OUTPUT SOURCE...

  • Page 35: Configuring Digital I/O

    Advanced Setup Configuring Digital I/O The FC-5000 Flow Display has remote reset capabilities for relays and totalizers through any one of six different channels� All six channels are input-only and can be configured for any combination of the following� Option...

  • Page 36: Configuring Communications

    Advanced Setup Configuring Communications The Communications menu configures the device to communicate to other systems via Modbus� The available communication settings vary based on Network Type� Figure 22: Modbus communications menu 1� Navigate to SETUP > ADVANCED SETUP > COMMUNICATIONS� 2�...

  • Page 37: Troubleshooting

    The problem may also be in the flow meter, valve, pump or other piece of equipment� Be sure that all other equipment is functioning properly� The FC-5000 Flow Display is extensively tested at the factory before shipment� However, the unit may get damaged during transit or installation�...
  • Page 38 Troubleshooting Problem Possible Causes Oemedies 1� Relay 1 or/and Relay 2 1� See “Clearing a Latched Relay” on are latched page 26� 2� The rate or total values 2� Change the unit of measure indicated on the Home associated with the parameter “Unit of Measure”...

  • Page 39: Modbus Interface

    MODBUS INTEOFACE Modbus Function Code Support The FC-5000 Flow Display supports access through all four of the Modbus data types� Both single and multiple write-access commands are supported for register and coil data types� For multiple register writes, the command must initiate on a valid parameter address and end on last register of a valid parameter address�...

  • Page 40: Flow Sensor Types

    Flow Sensor Types FLOW SENSOO TYPES The table below lists the Badger Meter products suitable for use with the FC-5000 Flow Display� Meter Technology Product Line Output Type Flow Sensor Input Square Wave Impeller Impeller PULSE: DIC Frequency Oval Gear...

  • Page 41: Part Numbering Construction

    Part Numbering Construction PAOT NUMBEOING CONSTOUCTION FC-5000 Flow Display Frequency Output FUNCTION Flow Display SENSOR INPUTS One Pulse Two Pulse SCALED OUTPUTS Two Frequency Outputs RELAY OUTPUTS Two Form C Relays DIGITAL INPUTS/OUTPUTS Six Programable Inputs/Outputs COMMUNICATIONS EIA-485(RS-485); Modbus; USB...

  • Page 42: Specifications

    Specifications SPECIFICATIONS Input range: 10…40V DC and 9…28V AC RMS (50…60 Hz) Maximum 8 Watts power consumption Power Supply Isolated from power ground Over-voltage, transient and reverse polarity protected Input Range: 0�3 Hz…10 kHz One or two independent channels Configurable as square wave 0…30V pulse with 2�5V threshold Configurable as sine wave, zero-centered with 200 mV amplitude and 45 mV threshold Configurable debounce...
  • Page 43 Specifications Network Types/ Modbus RTU or Modbus ASCII Communication Protocols Physical Layer EIA-485 (RS-485) Network Baud Oates 1200…115�2K Communications 4-wire interface/half duplex Over-voltage/ESD Protection Isolated from power ground USB (HOST) Type-A Receptacle | Currently not supported USB (DEVICE) Mini-B Receptacle Communications Over-voltage/ESD/transient protected Membrane overlay, domed tactile response...

  • Page 44: Standards And Certifications

    The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Eastern Europe Branch Office (for Poland, Latvia, Lithuania, Estonia, Ukraine, Belarus) | Badger Meter Europe | ul.

Table of Contents