Fri-Jado TDRac Service Manual
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SERVICE MANUAL
TDRac
- NOTICE -
This manual is prepared for the use of trained Service Technicians and should not be used by
those not properly qualified. If you have attended a training for this product, you may be
qualified to perform all the procedures in this manual.
This manual is not intended to be all encompassing. If you have not attended a training for
this product, you should read, in its entirety, the repair procedure you wish to perform to
determine if you have the necessary tools, instruments and skills required to perform the
procedure. Procedures for which you do not have the necessary tools, instruments and
skills should be performed by a trained technician.
Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is
prohibited.
Service Manual TDRac
form 9120931 rev. 11/2017
WWW.FRIJADO.COM
PKII

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Summary of Contents for Fri-Jado TDRac

  • Page 1 Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained technician. Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is prohibited. Service Manual TDRac form 9120931 rev.
  • Page 2 TABLE OF CONTENTS Service Manual TDRac form 9120931 rev. 11/2017 Page 2 PKII...
  • Page 3 TABLE OF CONTENTS Versions Version Issue date Remarks dd/mm/yy 1711 28/11/2017 First release Service Manual TDRac form 9120931 rev. 11/2017 Page 3 PKII...
  • Page 4: Table Of Contents

    TDRac, Partslist Doors .......................... 21 TDRac, Rotor ............................22 TDRac, Partslist Rotor .......................... 23 TDRac, Blower & Heating ........................24 TDRac, Partslist Blower & Heating ....................... 25 TDRac, Cleaning system ........................26 TDRac, Partslist Cleaning system ......................27 TDRac, Sheet metal ..........................28 TDRac, Partslist Sheet metal ........................
  • Page 5 TABLE OF CONTENTS Service Manual TDRac form 9120931 rev. 11/2017 Page 5 PKII...
  • Page 6: Tdr-Ac Installation

    TDR-AC INSTALLATION TDRAC, TECHNICAL DATA Consult the identification plate to get the proper specifications of the unit. The electrical data may vary from country to country. European models Dimensions Width 1045 Depth Height 1795 Weight Gross Maximum ambient tem- °C...
  • Page 7 ¾ Water pressure 200 – 500 Acidity 7.0 - 8.0 Chlorides <30 Hardness ¹ <4 Drain Open connection inch min. 1 5⁄8 ¹ See chapter “water requirements” for detailed information Service Manual TDRac form 9120931 rev. 11/2017 Page 7 PKII...
  • Page 8: Introduction

    Immediately after unpacking the oven, check for possible shipping damage. If the oven is found to be damaged, save the packaging material and contact the carrier. The standard way to remove the oven from a pallet is with a fork lift. Service Manual TDRac form 9120931 rev. 11/2017 Page 8...
  • Page 9: Location

    DEFAULT ! EUROPEAN MODELS AMERICAN MODELS 400 V, 3N ~ 50...60 Hz 200 V - 230 V, 3 ~ 50...60 Hz 200 V - 230 V, 1N ~ 50...60 Hz Service Manual TDRac form 9120931 rev. 11/2017 Page 9 PKII...
  • Page 10: Legs / Castors

    Note: Length of tether must be shorter than the flexible conduit to make sure that during appliance movement, no stress is transmitted to the conduit. Service Manual TDRac form 9120931 rev. 11/2017 Page 10...
  • Page 11: Power, Water And Drain Connections

    The by-pass of the descaling filter, if applicable, needs to be adjusted to zero. Refer to the filters manual to determine the filter capacity. This filter capacity needs to be adjusted in the manager parameters. Service Manual TDRac form 9120931 rev. 11/2017 Page 11...
  • Page 12: Connecting The Drain Tube

    √ EXTRACTION OF THE ROTISSERIE An extraction hood is prescribed when the unit is NOT delivered with the special Fri-Jado extrac- tion hood mounted on it. The TDR produces about 10 m³ (350 cf) vapour during a cooking cycle. When placing the rotisse- rie under an extraction hood, the following guide lines have to be considered: •...
  • Page 13: Grease Collection

    Cleaning of the tablet dispenser and bottom filters after the cleaning program has finished. • Periodical maintenance: Cleaning of fan plate every 3 month. Yearly maintenance by service agent. • How to react for information or service calls. Service Manual TDRac form 9120931 rev. 11/2017 Page 13 PKII...
  • Page 14: Tdr Ac On Stand

    Sewer pipe > Ø 40 mm (1 5/8”) >50 (2”) 971 (38 1/4”) >300 (12”) 851 (33 1/2”) 110 (4 1/4”) 80 (3 1/8”) 865 (34 1/16”) (768 30 1/4”) 1044 (41 1/8”) Service Manual TDRac form 9120931 rev. 11/2017 Page 14 PKII...
  • Page 15: Tdr Ac Hood

    Sewer pipe > Ø 40 mm (1 5/8”) >50 (2”) 1080 (42 1/2”) 1045 (41 1/8”) 110 (4 1/4”) 80 (3 1/8”) 865 (34 1/16”) (768 30 1/4”) 1044 (41 1/8”) Service Manual TDRac form 9120931 rev. 11/2017 Page 15 PKII...
  • Page 16: Software

    SOFTWARE DEFAULT PARAMETERS VERSION 6.01.00 TDRAC (MARK III) Level 1 Level 2 Level 3 Default Possibilities Information 6.01.00 software version Manager Change Pin code 0000 0000 - 9999 Save Recipes save cookbook to USB Load Recipes load cookbook from USB...
  • Page 17 Ignore errors no - yes save HACCP log save haccp log on usb save parameters save parameters on usb load parameters load parameters from usb Service Manual TDRac form 9120931 rev. 11/2017 Page 17 PKII...
  • Page 18: Exploded Views And Partslists

    EXPLODED VIEWS AND PARTSLISTS TDRAC, ELECTRICAL PARTS 34 35 28 29 30 26 27 6µF 2,5µF Service Manual TDRac form 9120931 rev. 11/2017 Page 18 PKII...
  • Page 19: Tdrac, Partslist Electrical Parts

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST ELECTRICAL PARTS Part number Description Unit Priority 9172552s CPU + LCD + cable 9172329 Keypad, set of 2 9172362 Buzzer 12V 9172314 Ribbon cable 14p 9192400s Power & I/O board 9291141 Socket, relay Allen Bradley...
  • Page 20: Tdrac, Doors

    EXPLODED VIEWS AND PARTSLISTS TDRAC, DOORS Service Manual TDRac form 9120931 rev. 11/2017 Page 20 PKII...
  • Page 21: Tdrac, Partslist Doors

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST DOORS Part number Description Unit Priority Ass. Outer door operator side Ass. Outer door customer side Ass. Inner door operator side Ass. Inner door customer side Hinge Outer door hinge, top right Glass, outer door...
  • Page 22: Tdrac, Rotor

    EXPLODED VIEWS AND PARTSLISTS TDRAC, ROTOR Service Manual TDRac form 9120931 rev. 11/2017 Page 22 PKII...
  • Page 23: Tdrac, Partslist Rotor

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST ROTOR Part number Description Unit Priority Ass. Rotor 9070272 Rotor shaft Rotor disk 9302027 Support pin, meat baskets 9312010 Bearing Block 9292170 Bearing shell Bearing, rotor Pressure ring 9302031 Shaft seal Reinforcement ring Suspension plate, rotor motor...
  • Page 24: Tdrac, Blower & Heating

    EXPLODED VIEWS AND PARTSLISTS TDRAC, BLOWER & HEATING Service Manual TDRac form 9120931 rev. 11/2017 Page 24 PKII...
  • Page 25: Tdrac, Partslist Blower & Heating

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST BLOWER & HEATING Part number Description Unit Priority 9194489 Gasket heating element 9312018 Seal Fan 3702325 shaft seal 9294007 Pressure ring 3701273 Turbine, Ø200x61 9290411 Blower panel Reinforcement plate, blower panel 1 Mounting bracket, blower motor...
  • Page 26: Tdrac, Cleaning System

    EXPLODED VIEWS AND PARTSLISTS TDRAC, CLEANING SYSTEM 333 (4x) 334 (2x) Only serial number: 10008554 100085612 336 (2x) 100084935 337 (2x) Service Manual TDRac form 9120931 rev. 11/2017 Page 26 PKII...
  • Page 27: Tdrac, Partslist Cleaning System

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST CLEANING SYSTEM Part number Description Unit Priority 9301007 Nozzle, spoon shape 9312013 Spray arm 9311014 Collar bearing 9312012 Shaft , spray arm 9312011 Adapter, spray arm 9312019 Seal, sprinkler 9194457 Nut, 3/4" 3721050 Elbow threaded 1/2" (F-M) BSP TP316 150LBS 9311011 Hose Pillar 1/2"...
  • Page 28: Tdrac, Sheet Metal

    EXPLODED VIEWS AND PARTSLISTS TDRAC, SHEET METAL Service Manual TDRac form 9120931 rev. 11/2017 Page 28 PKII...
  • Page 29: Tdrac, Partslist Sheet Metal

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST SHEET METAL Part number Description Unit Priority Cover, blower motor Top panel Side panel, left Reinforcement bracket Reinforcement bracket Reinforcement bracket Reinforcement bracket 9171015 Grommet Electric compartment Side panel, right Door hinge suspension. Oven suspension...
  • Page 30: Tdrac, Underframe

    EXPLODED VIEWS AND PARTSLISTS TDRAC, UNDERFRAME Service Manual TDRac form 9120931 rev. 11/2017 Page 30 PKII...
  • Page 31: Tdrac, Partslist Underframe

    EXPLODED VIEWS AND PARTSLISTS TDRAC, PARTSLIST UNDERFRAME Pos Part number Description Unit Priority ass. Underframe Side panel, left, underframe Bracket, underframe Back panel, underframe Gutter, drip water Construction profile Support, drain Side panel, right, underframe 9171141 Grommet, 88,4mm 9303028 Nipple, 3/4” BSP (30mm), SS...
  • Page 32: Electrical Diagrams

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDRAC (MARK III) Service Manual TDRac form 9120931 rev. 11/2017 Page 32 PKII...
  • Page 33: Wiring Diagram Tdrac (Mark Iii)

    ELECTRICAL DIAGRAMS WIRING DIAGRAM TDRAC (MARK III) Service Manual TDRac form 9120931 rev. 11/2017 Page 33 PKII...
  • Page 34: Circuit Diagram Tdrac (Mark Ii)

    CIRCUIT DIAGRAM TDRAC (MARK II) Service Manual TDRac form 9120931 rev. 11/2017 Page 34 PKII...
  • Page 35: Wiring Diagram Tdrac (Mark Ii)

    ELECTRICAL DIAGRAMS WIRING DIAGRAM TDRAC (MARK II) PT-1000 J8-2 J8-1 BU Q4 RD Q4 BU Q3 RD Q3 BU Q2 DOOR SWITCH J13-2 RD Q2 63 56 J13-1 BU Q1 43 48 FAN DETECTION RD Q1 J14-2 J14-1 BLACK WHITE...
  • Page 36: Circuit Diagram Tdrac (Mark 1)

    ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDRAC (MARK 1) Service Manual TDRac form 9120931 rev. 11/2017 Page 36 PKII...
  • Page 37: Wiring Diagram Tdrac (Mark 1)

    ELECTRICAL DIAGRAMS WIRING DIAGRAM TDRAC (MARK 1) Service Manual TDRac form 9120931 rev. 11/2017 Page 37 PKII...
  • Page 38 Fri-Jado B.V. • P.O. Box 560 • 4870 AN • Etten-Leur • The Netherlands • tel +31 76 50 85 400 • fax +31 76 50 85 444 • info@frijado.com • www.frijado.com Service Manual TDRac form 9120931 rev. 11/2017 PKII...

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